Engine SUZUKI JIMNY 2020 Manual Online

INSPECTION AND MAINTENANCE
INSPECTION AND MAINTENANCE
Maintenance schedule ........................................................ 6-2
Periodic maintenance schedule
(except for EU countries and Israel) .................................. 6-3
Maintenance recommended under severe driving
conditions (except for EU countries and Israel) .............. 6-8
Periodic maintenance schedule
(for EU countries and Israel) .............................................. 6-13
Maintenance recommended under severe driving
conditions (for EU countries and Israel) ........................... 6-18
Drive belt .............................................................................. 6-23 -
Engine oil and filter ............................................................. 6-23
Engine coolant .................................................................... 6-28
Air cleaner ............................................................................ 6-30
Spark plugs .......................................................................... 6-30
Gear oil ................................................................................. 6-31
60G410 Clutch pedal ......................................................................... 6-33
Brakes .................................................................................. 6-33
Steering wheel ..................................................................... 6-36
Tyres ..................................................................................... 6-36
Battery .................................................................................. 6-41
Fuses .................................................................................... 6-42
Headlight aiming ................................................................. 6-46
Headlight Washer Fluid ...................................................... 6-46
Bulb replacement ................................................................ 6-47
Wiper blades ........................................................................ 6-54
Windshield washer fluid ..................................................... 6-57
Air conditioning system ..................................................... 6-58

INSPECTION AND MAINTENANCE
60B128S
.A. WARNING
Take extreme care when working on· your vehicle to prevent accidental injury. Carefully observe the follow­ing precautions: • To prevent damage or unintended activation of the airbag system or seat belt pretensioner system, check that the lead-acid battery is discon­nected and the ignition switch has been in "LOCK" position for at least 90 seconds before performing any electrical service work on your SUZUKI vehicle. Do not touch airbag system components, seat belt pre­tensioner system components or wires. The wires are wrapped with yellow tape or yellow tubing, and the cou­plers are yellow for easy identifica­tion. Do not leave the engine running in garages or other confined areas. (Continued)
6-1
.A. WARNING
(Continued) When the engine is running, keep hands, clothing, tools, and other objects away from the fan and drive belt. Even though the fan may not be moving, it can automatically turn on without warning . • When it is necessary to perform service work with the engine run~ ning, check that the parking brake is set fully and the transmission is in Neutral (for manual transmission vehicles) or Park (for automatic transmission vehicles). Do not touch ignition wires or other ignition system parts when starting the engine or when the engine is running, or you could receive an electric shock. • Be careful not to touch a hot engine, exhaust manifold and pipes, muffler, radiator and water hoses. Do not allow smoking, sparks, or flames around fuel or the battery. Flammable fumes are present. Do not get under your vehicle if it is supported only with the portable jack provided in your vehicle. • Be careful not to cause accidental short circuits between the positive and negative battery terminals. (Continued)
.A. WARNING
(Continued) Keep used oil, coolant, and other fluids away from children and pets. Dispose of used fluids properly; never pour them on the ground, into sewers, etc.

INSPECTION AND MAINTENANCE
Interval: This interval should be judged by1 km (x1000) 15 I 30 I 45 I 60 I 75 I 90 odometer reading or months, whichever comesI miles (x1000) 9 I 18 I 27 I 36 I 45 I 54 first. 1 months 12 I 24 I 36 I 48 I 60 I 72 ENGINE *1-1. Engine accessory drive bell Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter R R R R R R 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 miles) or 48 months. SUZUKI LLC: Standard (Green) =l1l~l1l=I R *1-5. Exhaust system (except catalyst) I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug I Replace every 105000 km (63000 miles) or 84 months. Nickel plug -I-IRl-1-1 R Spark plugs When leaded fuel is used, refer to "Severe driving conditionn schedule. FUEL 3-1. Air cleaner filter element Paved-road I I I I R I I I I I R Dusty condition Refer to "Severe driving condition" schedule. *3-2. Fuel lines -I I I -I I I -I I *3-3. Fuel filter Replace every 105000 km (63000 miles). *3-4. Fuel tank -I -I I I -I -I I EMISSION CONTROL SYSTEM *4-1. PCV valve I Inspect every 80000 km (50000 miles) or 48 months. *4-2. Fuel evaporative emission control system -1-1-1-1-1 I
#1: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
6-4

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (X1000) 105 I 120 I 135 I 150 I 165 I 180 odometer reading or months, whichever comesI miles (x1000) 63 I 72 I 81 I 90 I 99 I 108 first. I months 84 I 96 I 108 I 120 I 132 I 144 ENGINE *1-1. Engine accessory drive belt Tension check, • Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter R R R R R R 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 miles) or 48 months. SUZUKI LLC: Standard (Green) =l~l~l~l=I R *1-5. Exhaust system (except catalyst) I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug I Replace every 105000 km (63000 miles) or 84 monlhs. Nickel plug -I-IRl-1-1 R Spark plugs When leaded fuel is used, refer to "Severe driving condition" schedule. FUEL 3-1. Air cleaner filter element Paved-road I I I I R I I I I I R Dusty condition Refer to MSevere driving condition" schedule. *3-2. Fuel lines -I I I -I I I -I I *3-3. Fuel filter Replace every 105000 km (63000 miles). *3-4. Fuel tank -I -I I I -I -I I EMISSION CONTROL SYSTEM *4-1. PCVvalve I Inspect every 80000 km (50000 miles) or 48 months. '"4-2. Fuel evaporative emission control system -I -I -I -I -I I
#1: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
6-5

INSPECTION AND MAINTENANCE
Maintenance recommended under severe driving conditions (except for EU countries and Israel)
Follow this schedule if your vehicle is mainly operated under one or more of the following conditions: • When most trips are less than 6 km (4 miles). • When most trips are less than 16 km (10 miles) and outside temperature remains below freezing. Idling and/or low-speed operation in stop-and-go traffic. Operating in extremely cold weather and/or on salted roads. Operating in rough and/or muddy areas. Operating in dusty areas. Repeated high speed drive or high engine revolutions. Towing a trailer, if admitted. Schedule should also be followed if the vehicle is used for delivery service, police, taxi or other commercial applications.
NdTE: For the Maintenance Recommended under Severe Driving Conditions of Russian models, refer to "For Russia" in the "SUPPLEMENT" section.
6-8

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 7.5 I 15 I 22.5 I 30 I 37.5 I 45 odometer reading or months, whichever comesI miles (x1000) 4.5 I 9 I 13.5 I 18 I 22.5 I 27 first. I months 6 I 12 I 18 I 24 I 30 I 36 ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance ---I --1-3. Engine oil and engine oil filter R R R R R R 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 m·1res) or48 months. SUZUKI LLC: Standard (Green)
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R *1-5. Exhaust system (except catalyst) -IGNITION 2-1 . Spark plugs Iridium plug 1-1-I-IRI-I -Nickel plug Replace every 10000 km (6000 miles) or 8 months. FUEL 3-1. Air cleaner filter element•1 lnspe_ct every 2500 km (1500 miles). Replace every 30000 km (18000 miles) or 24 months. *3-2. Fuel lines -I -I -I I I -I -*3-3. Fuel filter Replace every 105000 km (63000 miles). *3-4. Fuel tank -I -I -I -I -I I EMISSION CONTROL SYSTEM *4-1. PCV valve llnspecl every 80000 km (50000 miles) or 48 months. *4-2. Fuel evaporative emission control system -1-1-1-1-1 -
#1 Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
6-9

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 52.5 I 60 I 67.5 I 75 82.5 I 90 odometer reading or months, whichever comesI miles (x1000) 31.5 I 36 I 40.5 I 45 49.5 I 54 first. I months 42 I 48 I 54 I 60 I 66 I 72
ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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"1-2. Valve clearance -I ---I
1-3. Engine oil and engine oil filter R R R R R R
1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 miles) o! 48 months. SUZUKI LLC: standard {Green) -1~1-1= -1 R
*1-5. Exhaust system (except catalyst) I
IGNITION 2-1. Spark plugs Iridium plug I, -I R I -I -I -I R
Nickel plug Replace every 10000 km (6000 miles) or 8 months.
FUEL 3-1. Air cleaner filter element*1 Inspect every 2500 km (1500 miles).
*3-2. Fuel lines
Replace every 30000 km (18000 miles) or 24 months.
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*3-3. Fuel filter Rep~ce etry 2oso~o k~ (63oIoo m~es).I *3-4. Fuel tank -I I
EMISSION CONTROL SYSTEM *4-1. PCV valve 1Insp~ct e\ery a~oooIkm (:ooo~ mile~) or fB m~nthsj *4-2. Fuel evaporative emission control system I
#1 Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­
dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
6-10

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) odometer reading or months, whicheverI miles (x1000) comes first. I months BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#2) Check, *Replacement *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable Check, *Adjustment (1st 15000 km only) CHASSIS AND BODY *6-1. Clutch fluid (#2) *6-2. Clutch (pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" 6-9. Automatic transmission Fluid level *Fluid change
*Fluid hose *6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" *6-11. Differential oil Genuine ~SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" 6-12. All latches, hinges and locks *6-13. Air conditioner filter element •3
#2: Clutch fluid is supplied from brake fluid reservoir
NOTE: This table shows the service schedule up to 90000 km (54000 miles). Beyond 90000 km (54000 miles), perform the same services at the same intervals shown in the chart. *1 Inspect more frequently if the vehicle is used under dusty conditions. *2 Check or replace as necessary if you usually drive with high speed or high engine revolutions. *3 Clean more frequently if the air flow from the air conditioner decreases,
52.5 I 60 I 67.5 I 75 I 82.5 I 90 31.5 36 I 40.5 I 45 I 49.5 I 54 42 48 I 54 I 60 I 66 I 72
-I -I -I -I ---I -I ---I -R ---R -I -I -I ------
-R ---R -I -I -I -I -I -I -I -I -I -I -I -I -I ---I -I ---I Inspect every 30000 km {18000 miles) or 24 months. Replace every 60000 km (36000 miles) or 48 months. -
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R -I ---I Replace every 30000 km (18000 miles) or 24 months. Inspect every 60000 km (36000 miles) or 48 months. Inspect every 30000 km (18000 miles) or 24 months. Replace every 60000 km (36000 miles) or48 months. -R ---R ---R ---I ---I I -I R
6-12

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 20 I 40 I 60 I 80 I 100 I 120 odometer reading or months, whichever comesI mi!es (x1000) 12.5 I 25 I 37.5 I 50 I 62.5 I 75 first. I months/ 12 I 24 I 36 I 48 I 60 I 72 ENGINE •1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 15000 km (9375 miles) or 12 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I I I -I I I -I I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug !Replace every 100000 km (62500 miles) or 84 months. Spark plugs When leaded fuel is used, refer to "Severe driving conditiontt schedule. FUEL 3-1. Air cleaner filter element Paved-road Inspect every 20000 km (12500 miles) or 12 months. Replace every 40000 km (25000 miles) or 36 months. Dusty condition Refer to "Severe driving condition" schedule.
I *3-2. Fuel lines
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#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-14

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000)I 140 I 160 I 180 I 200 I 220 I 240 odometer reading or months, whichever comesI miles (x1000)I 87.5 I 100 I 112.5 I 125 I 137.5 ! 150 first. 1 monthsI 84 I 96 I 108 I 120 I 132 I 144 ENGINE •1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 15000 km (9375 miles) or 12 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I I I -I I I -I I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug !Replace every 100000 km (62500 miles) or 84 months. Spark plugs When leaded fuel is used, refer to ~severe driving condition~ schedule. FUEL 3-1. Air cleaner filter element Paved-road Inspect every 20000 km (12500 miles) or 12 months. Replace every 40000 km (25000 miles) or 36 months. Dusty condition Refer to "Severe driving condition~ schedule. *3-2. Fuel lines
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#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-15