lock SUZUKI JIMNY 2022 Manual Online

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl-1-----------------------;c"--f'-;~:cfl-....,;,;_:;,-+----;.;;;-+~ odometer reading or months, whichever1 km (x1000) 140 160 180 I 200 I 220 I 240 miles (x1000) 87.5 100 112.5 125 I 137.5 I 150 comes first. rl---------------------===.cc-:;"'1---",;.;::.-+-',:;;.-+--' months 84 96 108 120 I 132 I 144 EMISSION CONTROL SYSTEM *4-1. PCVvalve *4-2. Fuel evaporative emission control system BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#3) *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission all
*6-9. Automatic transmission oil
*6-10. Transfer oil
*6-11. Differential oil 6-12. All latches, hinges and locks *6-13. Air conditioner filter element
Check, *Replacement
Check, *Adjustment (1st 20000 km only)
Genuine "SUZUKI GEAR OIL 75W" Other than "SUZUKI GEAR OIL 75W" Fluid level *Fluid change *Fluid hose Genuine "SUZUKI GEAR OIL 75W" Other than "SUZUKI GEAR OIL 75W" Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#3: Clutch fiuid is supplied from brake fiuid reservoir.
6-17
I -I I I -I -I -I I -----I
I I . I I I I -I -I -I -I -I -I -R -R -R I I I I I I ---
-R -R -R I I I I I I I I I I I I -I -I -I -I -I -I -I -I -I -I -I -I Inspect every 40000 km (25000 miles) or 24 months.
= I ~ I = I ~ I = I ~ Replace every 165000 km (99000 miles).
-I -I I I -I -I I Inspect every 40000 km (25000 miles) or 24 months. -R -R -R
R I R

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl, -----------------------=~"-f""'~----a'ica-l--i;ee+ odometer reading or months, whicheveq,r ___________________ =='='c~:,f-"'ii"-+-:;;;'----!-km (x100D) 10 I 20 I 30 I 40 I 50 I 60 miles (x1000) 6.25 I 12.5 I 18.75 I 25 I 31,25 I 37.5 comes first. I
BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#3)
months
Check, *Replacement *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable Check, *Adjustment (1st 20000 km only) CHASSIS ANO BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil
6-9. Automatic transmission
*6-10. Transfer oil
*6-11. Differential all 6-12. All latches, hinges and locks *6-13. Air conditioner filter elemenr·3
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Fluid level *Fluid change *Fluid hose
Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#3: Clutch fiuid is supplied from brake fiuid reservoir.
A WARNING
6 I 12 I 18 I 24 I 30 I 36
-I -I -I ---I -----I -----R ---I -I -I -I ----
---R ---I -I -I -I -I -I -I -I -I -I -I -I ---I -----I --Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
= I ~ I = I ~ I = I ~ Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48. months. -R -R -R -R ---R
R
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
6-21

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byI km (x1000)I 70 I 80 I 90 I 100 I 110 120 odometer reading or months, whicheveq miles (x1000l/ 43.75 50 56.25 I 62.5 I 68. 75 75 comes first. I months 42 48 54 I 60 I 66 72 BRAKE *5-1. Brake discs and pads (front) -I -I -I Brake drums and shoes (rear) -I ---I *5-2. Brake hoses and pipes -I ---I 5-3. Brake fluid (#3) Check, *Replacement -R ---R *5-4. Brake (Pedal and fluid level) -I -I -I 5-5. Brake lever and cable Check, *Adjustment (1 st 20000 km onlv ------CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" 6-9. Automatic transmission Fluid level *Fluid change *Fluid hose *6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" *6-11. Differential oil Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" 6-12. All latches, hinges and locks *6-13. Air conditioner filter element *3
#3: Clutch fluid 1s supplied from brake fluid reservoir.
NOTE: This table shows the service schedule up to 120000 km (75000 miles).
-R ---R -I -I -I -I -I -I -I -I -I -I ---I -I ---I -I ---I Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
-I R I -I R I -I R -I -I -I Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 mlles) or48 months. -R -R -R ---R ---I ---I -I -I -R
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart. •1 Inspect more frequently if the vehicle is used under dusty conditions. •2 Check or replace as necessary if you usually drive with high speed or high engine revolutions. •3 Clean more frequently if the air flow from the air conditioner decreases.
6-22

INSPECTION AND MAINTENANCE
Oil filler replacement
1) Using an oil filter wrench, turn the oil fil­ter counterclockwise and remove ii. 2) Using a clean rag, wipe off the mount­ing surface on the engine where the new filter will be seated. 3) Smear a small amount of engine oil around the rubber gasket of the new oil filter. 4) Screw the new filter by hand until the fil­ter gasket contacts the mounting sur­face.
(1) Loosen (2) Tighten
6-27

54G092
Tightening (viewed from filter top)
(1)
(1) Oil filter (2) 3/4 turn
NOTICE
(2)
54G093
To tighten the oil filter properly, it is important to accurately identify the position at which the filter gasket first contacts the mounting surface.
5) Tighten the filter as specified below from the point of contact with the mounting surface (or to the specified torque) using an oil filter wrench.
Tightening torque for oil filter: 3/4 turn or 14 Nm (1.4 kg-m, 10.3 lb-ft)
NOTICE
To prevent oil leakage, check that the oil filter is tight, but do not over­tighten it.

NOTE: SUZUKI highly recommends the use of ECSTAR brend brake fluid. ECSTAR has been specially formulated for your SUZUKI product and contributes to the desired vehicle performance and ideal driving experience.
A WARNING
Failure to follow the guidelines below can result in personal injury or seri­ous damage to the brake system. . If the brake fluid in the reservoir drops below a certain level, the brake warning light on the instru­ment cluster will come on (the engine must be running with the parking brake fully dise~gaged). Should the light come on, 1mmed1-ately ask a SUZUKI dealer to inspect the brake system. A rapid fluid loss indicates leakage in the brake system which should be inspected by a SUZUKI dealer immediately. Do not use any fluid other than DOT3 or SAE J1703 brake fluid. Do not use reclaimed fluid or fluid that has been stored in old or open con­tainers. It is essential that foreign particles and other liquids are kept out of the brake fluid reservoir.
A CAUTION
Brake fluid can harm your eyes and damage painted surfaces. Be careful when refilling the reservoir.
A WARNING
Brake fluid is harmful or fatal if swal­lowed, and harmful if it comes in con­tact with skin or eyes. If swallowed, do not induce vomiting. Immediately contact a poison control center or a physician. If brake fluid gets in eye~, flush eyes with water and seek medi­cal attention. Wash thoroughly after handling. Solution can be poisonous to animals. Keep out of reach of chil­dren and animals.
NOTE: • The fluid /eve/ can be expected to gredu­ally fall as the brake pad and/or shoe wear. Brake fluid absorbs water over time and brake fluid with high water content may cause vapor lock or breke system mal­function. Replace your breke fluid in accordance with the maintenance schedule m your Owner's Manual.
INSPECTION AND MAINTENANCE
Brake pedal
Check brake pedal stroke. If the stroke is so large, have the brake system inspected by a SUZUKI dealer. If you doubt th_e brake pedal is at its normal height, check 1t as fol­lows:
54G108
Minimum distance between brake pedal and floor carpet "a"
LHD 101 mm (4.0 in)
RHD 89 mm (3.5 in)
6-34

INSPECTION AND MAINTENANCE
With the engine running, measure the dis­tance between the brake pedal and floor carpet when the pedal is depressed with approximately 30 kg (66 lbs) of force. The minimum distance required is as specified. Since your vehicle's brake system is self­adjusting, there is no need for pedal adjustment. If the pedal to floor carpet distance as measured above is less than the minimum distance required, have your vehicle inspected by a SUZUKI dealer.
NOTE: • When measuring the distance between the brake pedal and floor wall, be sure not to include the floor mat or rubber on the floor carpet in your measurement. Measure the distance at the brake pedal's side facing toward the passen­ger's door.
6-35
52RM70500
A WARNING
If you experience any of the following problems with your vehicle's brake system, have the vehicle inspected immediately by a SUZUKI dealer. Poor braking performance Uneven braking (brakes not work­ing uniformly on all wheels.) Excessive pedal travel Brake dragging Excessive noise
Parking brake
~
54G109
Ratchet tooth specification 11b": 4th-9th Lever pull force (1 ): 200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust­ment by counting the number of clicks made by the ratchet teeth as you slowly pull up on the parking brake lever to the point of full engagement. The parking brake lever should stop between the speci­fied ratchet teeth and the rear wheels should be securely locked. If the parking brake is not properly adjusted or the brakes drag is suspected even after the lever has been fully released, have the parking brake inspected and/or adjusted by a SUZUKI dealer.

INSPECTION AND MAINTENANCE
Fuses under dashboard
6-45
78RB07024
1 2 3 4 5 6 7 8 9 10 11 12
71819202122232425
80P0185
PRIMARY FUSE
(1) 30A Power window
(2) 10A Meter
(3) 15A Engine Control Module
(4) 5A lgnition-1 signal 2
(5) 20A Blank
(6) -Blank
(7) -Blank
(8) 20A Door lock
(9) 15A Steering lock
(10) 10A Hazard
(11) -Blank
(12) 10A Rear fog lamp
(13) 5A ABS/Esp® control mod-ule
(14) 15A Seat heater
(15) 5A lgnition-1 signal 3
(16) 10A Dome light-2
(17) 5A Dome light
(18) 15A Radio
(19) 5A CONT
(20) 5A Key2
(21) 20A Power window timer
(22) 5A Key
(23) 15A Horn
(24) 5A Tail light (Left)
(25) 10A Tail light
(26) 10A Airbag
(27) 10A lgnition-1 signal
(28) 10A Back-up light
(29) 5A ACC-3
(30) 20A Rear defogger
(31) 10A Heated mirror
(32) 15A ACC-2
(33) 5A ACC
(34) 10A Rear wiper
(35) 5A lgnition-2 signal
(36) 15A Washer
(37) 25A Front wiper
(38) 10A Stop light

INSPECTION AND MAINTENANCE
0
68PH00732
1) Open the engine hood while the engine is stopped. To remove the bulb holder of the front turn signal light or the front position light (for vehicle with halogen headlights) from the light_ housing, turn the holder counterclockw1se and pull 1t out.
6-49
.(2)
Q(3)
78RB07051
(2) Removal (3) Installation
2) To remove and install the bulb of the front position light (1 ), simply pull out or push in the bulb.
Side turn signal light
78RB07031
Since the bulb is built-in type, replace ii as the light assembly. Remove the light assembly by sliding the light housing left­ward with your finger.

Front fog light (if equipped)
1) Start the engine. Turn the steering
wheel to the opposite side of the b~6 light to be replaced to repla_ce the easily. Then turn off the engine.
2) Remove the clips (1) and screw (2) at
the bottom of bumper. d For removing the clip, use a _flat-blade screwdriver as shown in the ,11ustrat1on.
78RB07033
3) Open the end of the cover inside the fender.
52R70140
4) Disconnect the coupler (3) ~Y1t~~~~:~ the lock release. Turn the u . (4) counterclockwise and remove ,t.
INSPECTION AND MAINTENANCE
Daytime running light (if equipped)
Models without front fog light
78RB07034
6-50

INSPECTION AND MAINTENANCE
Models with front fog light
78RB07035
1) To approach the daytime running light, open the end of the cover inside the front fender. Refer to the procedure for the bulb replacement of the "Front Fog Light" in this section.
6-51
78RB07049
2) Disconnect the coupler by pushing the lock release. Turn the bulb holder coun­terclockwise and remove ii.
NOTE: Depending on the vehicle's specification, the daytime running light is located under the front fog light, but the replace method is same as the above.
Rear combination light
78RB07036
1) Remove the nuts (1) and pull the rear combination light from the rear bumper by pushing the hooks (A).