brake system SUZUKI SWIFT 2000 1.G RG413 Service Owner's Guide

5-44 BRAKES
REAR BRAKE HOSE/PIPE
REMOVAL
1) Raise and support vehicle properly. Remove tire and wheel.
2) Clean dirt and foreign material from both flexible hose end and pipe end fittings.
3) Remove brake flexible hose or pipe.
INSTALLATION
Reverse brake flexible hose installation procedure, nothing the followings.
Fill and maintain brake fluid level in reservoir.
Bleed brake system. Refer to “AIR BLEEDING OF BRAKE SYSTEM”.
Perform brake test and check each installed part for fluid leakage.
Never reuse protector nut once removed. Be sure to use a new one.
Install clamps properly referring to figure below and tighten bolts.
When installing hose, make sure that it has no twist or kink.

5-46 BRAKES
PARKING BRAKE CABLE
REMOVAL
1) Raise, suitably support vehicle and remove wheel.
2) Remove parking brake cable.
INSTALLATION
Install it by reversing removal procedure, noting the following points.
Install clamps properly referring to figure below.
Tighten bolts and nuts to specified torque.
Adjust parking brake cable. (Refer to “PARKING BRAKE INSPECTION AND ADJUSTMENT”.)
Check brake drum for dragging and brake system for proper performance. After removing vehicle from hoist,
brake test should be performed.

BRAKES 5-49
INSTALLATION
1) Install LSPV assembly with spring to vehicle body.
2) Torque each bolt and nut (1) to specification as indicated
respectively in figure.
Special tool
(A) : 09950-78230 (10 x 11 mm)
Tightening torque
LSPV adjust nut (a) : 25 N·m (2.5 kg-m, 18.0 lb-ft)
Brake pipe flare nuts (b) : 16 N·m (1.6 kg-m, 11.5 lb-ft)
3) Fill reservoir with specified fluid and bleed air from brake
system.
4) After bleeding air, check that LSPV is installed properly
referring to following “INSPECTION & ADJUSTMENT”.
INSPECTION AND ADJUSTMENT
1) Confirm the following before inspection and adjustment.
Fuel tank is filled with fuel fully.
Vehicle is equipped with spare tire, tools, jack and jack han-
dle.
Vehicle is free from any other load.
Vehicle is placed on level floor.
2) Push up LSPV lever with finger till it stops and measure
length of coil spring (“a” in figure).
3) Spring length “a” should be as specified.
Spring length “a”
2WD : 144 mm (5.67 in.)
4WD : 148 mm (5.83 in.)
4) If it isn’t, adjust it to specification by changing spring position
as shown in figure. After adjustment, tighten nut (1) to speci-
fied torque.
Tightening torque
LSPV adjust nut (a) : 25 N·m (2.5 kg-m, 18.0 lb-ft)
5) Confirm fluid pressure referring to “Fluid Pressure Test”.
1, (a)
(b)
NOTE:
Check to make sure that LSPV body and brake pipe joints
are free from fluid leakage. Replace defective parts, if
any.
1, (a)
“a”

ANTILOCK BRAKE SYSTEM (ABS) 5E-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
5E
9
10
10A
10B
SECTION 5E
ANTILOCK BRAKE SYSTEM (ABS)
CONTENTS
GENERAL DESCRIPTION .............................. 5E-2
COMPONENTS/PARTS LOCATION AND
BRAKE HOSE/PIPE ROUTING ................... 5E-2
SYSTEM SCHEMATIC ................................ 5E-4
ABS HYDRAULIC UNIT/CONTROL
MODULE ASSEMBLY ................................. 5E-5
SELF-DIAGNOSIS FUNCTION................ 5E-5
FAIL-SAFE FUNCTION............................ 5E-5
SYSTEM CIRCUIT ....................................... 5E-6
DIAGNOSIS ..................................................... 5E-8
PRECAUTION IN DIAGNOSING
TROUBLES .................................................. 5E-8
ABS DIAGNOSTIC FLOW TABLE ............... 5E-9
ABS WARNING LAMP CHECK ................. 5E-12
EBD WARNING LAMP (BRAKE
WARNING LAMP) CHECK ........................ 5E-12
TABLE – A ABS WARNING LAMP
CIRCUIT CHECK – LAMP DOES NOT
COME “ON” AT IGNITION SWITCH ON.... 5E-13
TABLE – B ABS WARNING LAMP
CIRCUIT CHECK – LAMP COMES
“ON” STEADY ............................................ 5E-14TABLE – C ABS WARNING LAMP
CIRCUIT CHECK – THE LAMP FLASHES
CONTINUOUSLY WHILE IGNITION
SWITCH IS ON .......................................... 5E-15
TABLE – D CODE (DTC) IS NOT
OUTPUTTED EVEN WITH DIAGNOSIS
SWITCH TERMINAL CONNECTED TO
GROUND ................................................... 5E-16
TABLE – E EBD WARNING LAMP
(BRAKE WARNING LAMP) CHECK
– LAMP COMES “ON” STEADY ................ 5E-17
DIAGNOSTIC TROUBLE CODE
(DTC) CHECK (USING ABS WARNING
LAMP) ........................................................ 5E-18
DIAGNOSTIC TROUBLE CODE (DTC)
CHECK (USING SUZUKI SCAN TOOL).... 5E-19
DIAGNOSTIC TROUBLE CODE
(DTC) CLEARANCE .................................. 5E-19
DIAGNOSTIC TROUBLE CODE (DTC)
TABLE........................................................ 5E-20
DTC C1013 (DTC 13) – SYSTEM
SPECIFICATIONS DIFFERENT FROM ABS
CONTROL MODULE SPECIFICATIONS .. 5E-22 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System :
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
All brake fasteners are important attaching parts in that they could affect the performance of vital
parts and systems, and/or could result in major repair expense. They must be replaced with one of
same part number or with an equivalent part if replacement becomes necessary. Do not use a replace-
ment part of lesser quality or substitute design. Torque values must be used as specified during reas-
sembly to assure proper retention of all parts. There is to be no welding as it may result in extensive
damage and weakening of the metal.

5E-2 ANTILOCK BRAKE SYSTEM (ABS)
DTC C1015 (DTC 15) – G SENSOR
CIRCUIT .................................................... 5E-22
DTC C1021 (DTC 21), DTC C1022
(DTC 22) – RIGHT-FRONT WHEEL
SPEED SENSOR CIRCUIT OR SENSOR
RING .......................................................... 5E-24
DTC C1025 (DTC 25), DTC C1026
(DTC 26) – LEFT-FRONT WHEEL
SPEED SENSOR CIRCUIT OR SENSOR
RING .......................................................... 5E-24
DTC C1031 (DTC 31), DTC C1032
(DTC 32) – RIGHT-REAR WHEEL
SPEED SENSOR CIRCUIT OR SENSOR
RING .......................................................... 5E-24
DTC C1035 (DTC 35), DTC C1036
(DTC 36) – LEFT-REAR WHEEL SPEED
SENSOR CIRCUIT OR SENSOR RING.... 5E-24
DTC C1041 (DTC 41) – RIGHT-FRONT
INLET SOLENOID CIRCUIT...................... 5E-26
DTC C1045 (DTC 45) – LEFT-FRONT
INLET SOLENOID CIRCUIT...................... 5E-26
DTC C1051 (DTC 51) – RIGHT-REAR
INLET SOLENOID CIRCUIT...................... 5E-26
DTC C1055 (DTC 55) – LEFT-REAR
INLET SOLENOID CIRCUIT...................... 5E-26
DTC C1042 (DTC 42) – RIGHT-FRONT
OUTLET SOLENOID CIRCUIT.................. 5E-26
DTC C1046 (DTC 46) – LEFT-FRONT
OUTLET SOLENOID CIRCUIT.................. 5E-26
DTC C1052 (DTC 52) – RIGHT-REAR
OUTLET SOLENOID CIRCUIT.................. 5E-26DTC C1056 (DTC 56) – LEFT-REAR
OUTLET SOLENOID CIRCUIT ................. 5E-26
DTC C1057 (DTC 57) – POWER
SOURCE CIRCUIT .................................... 5E-27
DTC C1061 (DTC 61) – ABS PUMP
MOTOR CIRCUIT ...................................... 5E-28
DTC C1063 (DTC 63) – ABS FAIL-SAFE
RELAY CIRCUIT ....................................... 5E-29
DTC C1071 (DTC 71) – ABS CONTROL
MODULE ................................................... 5E-30
ON-VEHICLE SERVICE................................ 5E-31
PRECAUTIONS ......................................... 5E-31
ABS HYDRAULIC UNIT OPERATION
CHECK (USING SUZUKI SCAN TOOL) ... 5E-31
ABS HYDRAULIC UNIT OPERATION
CHECK (NOT USING SUZUKI SCAN
TOOL) ........................................................ 5E-31
ABS HYDRAULIC UNIT/CONTROL
MODULE ASSEMBLY ............................... 5E-33
FRONT WHEEL SPEED SENSOR ........... 5E-35
FRONT WHEEL SPEED SENSOR
RING .......................................................... 5E-37
REAR WHEEL SPEED SENSOR.............. 5E-38
REAR WHEEL SPEED SENSOR
RING (FOR 2WD VEHICLE) ..................... 5E-41
REAR WHEEL SPEED SENSOR
RING(FOR 4WD VEHICLE) ...................... 5E-42
G SENSOR (FOR 4WD VEHICLE
ONLY) ........................................................ 5E-43
SPECIAL TOOL ............................................ 5E-44

GENERAL DESCRIPTION
COMPONENTS/PARTS LOCATION AND BRAKE HOSE/PIPE ROUTING
The ABS (Antilock Brake System) controls the fluid pressure applied to the Wheel cylinder of each brake from
the master cylinder so that each wheel is not locked even when hard braking is applied.
This ABS has also the following function.
While braking is applied, but before ABS control becomes effective, braking force is distributed between the front
and rear so as to prevent the rear wheels from being locked too early for better stability of the vehicle.

ANTILOCK BRAKE SYSTEM (ABS) 5E-3
The main component parts of this ABS include the following parts in addition to those of the conventional brake
system.
Wheel speed sensor which senses revolution speed of each wheel and outputs its signal.
ABS warning lamp which lights to inform abnormality when system fails to operate properly.
ABS hydraulic unit/control module assembly is incorporated ABS control module, ABS hydraulic unit (actua-
tor assembly), fail-safe relay and pump motor relay.
–ABS control module which sends operation signal to ABS hydraulic unit to control fluid pressure applied to
each wheel cylinder based on signal from each wheel speed sensor so as to prevent wheel from locking.
–ABS hydraulic unit which operates according to signal from ABS control module to control fluid pressure
applied to wheel cylinder of each 4 wheels.
–Fail-safe relay (solenoid valve) relay which supplies power to solenoid valve in ABS hydraulic unit and
pump motor relay.
–Pump motor relay which supplies power to pump motor in ABS hydraulic unit.
G sensor which detects body deceleration speed. (For 4WD model only)]
This ABS is equipped with Electronic Brake force Distribution (EBD) system that controls a fluid pressure of rear
wheels to best condition, which is the same function as that of proportioning valve, by the signal from wheel sen-
sor independently of change of load due to load capacity and so on. And if the EBD system fails to operate prop-
erly, the brake warning lamp lights to inform abnormality.
[A] : RH steering vehicle shown 4. Stop lamp switch
1. ABS hydraulic unit/control module assembly 5. ABS warning lamp
2. G sensor (For 4WD vehicle only) 6. EBD warning lamp (Brake warning lamp)
3. Wheel speed sensors
156
2 4
33
[A]
NOTE:
As for the difference of RH steering vehicle and LH steering vehicle, the location of the combination
meter and the brake master cylinder assembly only changes.

5E-4 ANTILOCK BRAKE SYSTEM (ABS)
SYSTEM SCHEMATIC
1. ABS hydraulic unit/control module assembly 7.“ABS” warning lamp 13. Wheel speed sensor (Right-front)
2. ABS control module 8.“EBD” warning lamp (Brake warning lamp) 14. Wheel speed sensor (Left-front)
3. ABS hydraulic unit 9. Lamp driver module 15. Wheel speed sensor (Right-rear)
4. Fail safe relay 10. ECM 16. Wheel speed sensor (Left-rear)
5. Pump motor relay 11. Data link connector 17. G sensor (For 4WD vehicle only)
6. Stop lamp switch 12. Monitor coupler
INPUT OUTPUT
ABS control
module Wheel speed sensor (LF)
Wheel speed sensor (LR)
Wheel speed sensor (RF)
Wheel speed sensor (RR)
Stop lamp switch
Diag. switch terminal
Battery Voltage
G sensor (for 4WD vehicle only)
Pump motor
relay
Fail-safe
relay
Hydraulic unit
Pump motor
LF inlet solenoid
LF outlet solenoid
LR inlet solenoid
LR outlet solenoid
RF inlet solenoid
RF outlet solenoid
RR inlet solenoid
RR outlet solenoid
“ABS” warning lamp
ECM
EBD warning lamp
(Brake warning lamp)
Data link connector
ABS hydraulic unit/control
module assembly

ANTILOCK BRAKE SYSTEM (ABS) 5E-5
ABS HYDRAULIC UNIT/CONTROL MODULE
ASSEMBLY
ABS control module is a component of ABS hydraulic unit/control
module assembly and has the following functions.
SELF-DIAGNOSIS FUNCTION
ABS control module diagnoses conditions of the system compo-
nent parts (whether or not there is any abnormality) all the time
and indicates the results (warning of abnormality occurrence and
DTC) through the ABS warning lamp as described below.
1) When ignition switch is turned ON, ABS warning lamp lights
for 2 seconds to check its bulb and circuit.
2) When no abnormality has been detected (the system is in
good condition), ABS warning lamp turns OFF after 2 sec-
onds.
3) When an abnormality in the system is detected, ABS warn-
ing lamp lights and the area where that abnormality lies is
stored in the memory of EEPROM in ABS control module.
4) When Diag. switch terminal (2) of diagnosis connector (1)
(monitor connector) is grounded, the abnormal area is output
as DTC. It is indicated by flashing of ABS warning lamp.
(Refer to the table below.)
5) For procedure to clear all DTC’s, refer to “DIAGNOSTIC
TROUBLE CODE CLEARANCE” in this section.
Also ABS control module turns ON EBD warning lamp (brake
warning lamp) depending on the trouble that detected by the
module and EBD warning lamp does not indicate DTC as well as
ABS warning lamp.
FAIL-SAFE FUNCTION
When an abnormality occurs (an abnormal DTC is detected),
ABS control module turns OFF the fail-safe relay which supplies
power to ABS hydraulic unit. Thus, with ABS not operating,
brakes function just like the brake system of the vehicle without
ABS.
SYSTEM CONDITIONABS WARNING LAMP
Diag. switch
terminal is
not groundedDiag. switch
terminal is
grounded
In good
condition
at presentNo trouble in the past OFF DTC 12
Trouble occurred in
the pastOFF History DTC
Abnormal-
ity exists
at presentNo trouble in the past ON Current DTC
Trouble occurred in
the pastONCurrent and
history DTCs
3. Ground terminal
4. Service wire
3 11
2
4

5E-6 ANTILOCK BRAKE SYSTEM (ABS)
SYSTEM CIRCUIT

ANTILOCK BRAKE SYSTEM (ABS) 5E-7
1. Battery 9. ABS hydraulic unit/control module assembly 17. Left-rear wheel speed sensor
2. Main fuses 10. Terminal arrangement of connector E19 for ABS
hydraulic unit/control module assembly18. Right-front wheel speed sensor
3. Ignition switch 11. ABS fail-safe relay (Solenoid valve relay) 19. Left-front wheel speed sensor
4. Circuit fuses 12. ABS pump motor relay 20. Data link connector
5. Combination meter 13. Pump motor 21. To ECM, SDM and EPS controller (if equipped)
6. ABS warning lamp 14. Solenoid valves 22. Stop lamp
7. Brake warning lamp (“EBD” warning lamp) 15. Diagnosis monitor coupler 23. Stop lamp switch
8. Warning lamp driver module (for ABS) 16. Right-rear wheel speed sensor 24. G sensor (For 4WD vehicle only)
Wire color
BLK : Black LT GRN/BLK : Light Green/Black RED/BLU : Red/Blue
BLK/ORN : Black/Orange LT GRN/RED : Light Green/Red WHT : White
BLK/YEL : Black/Yellow ORN : Orange WHT/BLK : White/Black
BLU : Blue PNK : Pink WHT/BLU : White/Blue
BRN : Brown PNK/BLU Pink/Blue WHT/RED : White/Red
GRN : Green RED : Red YEL : Yellow
GRN/ORN : Green/Orange RED/BLK : Red/Black
TERMINAL CIRCUIT
E191–
2 Stop lamp switch
3 Right-front wheel speed sensor (+)
4 Right-front wheel speed sensor (–)
5–
6 Right-rear wheel speed sensor (–)
7 Right-rear wheel speed sensor (+)
8–
9–
10 Brake warning lamp (EBD warning lamp)
11 G sensor (For 4WD vehicle only)
12 Diagnosis switch terminal
13 Ground (For G sensor) (For 4WD vehicle only)
14 ABS warning lamp
15 Left-front wheel speed sensor (+)
16 Left-front wheel speed sensor (–)
17–
18 Ignition switch
19 Left-rear wheel speed sensor (+)
20 Left-rear wheel speed sensor (–)
21 Data link connector
22 Ground (for ABS pump motor)
23 ABS pump motor relay
24 Ground (for ABS control module)
25 ABS fail-safe relay