warning SUZUKI SWIFT 2000 1.G Transmission Service Owner's Guide

AIR BAG SYSTEM 10B-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10B
SECTION 10B
AIR BAG SYSTEM
CONTENTS
GENERAL DESCRIPTION .............................10B-3
SYSTEM COMPONENTS AND WIRING
LOCATION VIEW AND CONNECTORS..... 10B-4
SYSTEM WIRING DIAGRAM ..................... 10B-5
DIAGNOSIS ....................................................10B-6
DIAGNOSTIC TROUBLE CODE (DTC) ...... 10B-6
USE OF SPECIAL TOOL ............................ 10B-6
INTERMITTENTS AND POOR
CONNECTIONS .......................................... 10B-8
AIR BAG DIAGNOSTIC SYSTEM CHECK . 10B-9
AIR BAG DIAGNOSTIC SYSTEM
CHECK FLOW TABLE .............................. 10B-10
DTC CHECK ............................................. 10B-11
DTC CLEARANCE .................................... 10B-12
DTC TABLE .............................................. 10B-13
TABLE A - “AIR BAG” WARNING LAMP
COMES ON STEADY ............................... 10B-15
TABLE B - “AIR BAG” WARNING LAMP
DOES NOT COME ON ............................. 10B-15
TABLE C - “AIR BAG” WARNING LAMP
FLASHES .................................................. 10B-15
TABLE D - “AIR BAG” WARNING LAMP
CANNOT INDICATE FLASHING
PATTERN OF DTC ................................... 10B-15TABLE E - SDM CANNOT COMMUNICATE
THROUGH THE SERIAL DATA
CIRCUIT ................................................... 10B-21
DTC B1015 - PASSENGER AIR BAG
INITIATOR CIRCUIT RESISTANCE
HIGH ......................................................... 10B-23
DTC B1016 - PASSENGER AIR BAG
INITIATOR CIRCUIT RESISTANCE
LOW .......................................................... 10B-23
DTC B1018 - PASSENGER AIR BAG
INITIATOR CIRCUIT SHORT TO
GROUND .................................................. 10B-23
DTC B1019 - PASSENGER AIR BAG
INITIATOR CIRCUIT SHORT TO
POWER CIRCUIT ..................................... 10B-23
DTC B1021 – DRIVER AIR BAG
INITIATOR CIRCUIT RESISTANCE
HIGH ......................................................... 10B-29
DTC B1022 – DRIVER AIR BAG
INITIATOR CIRCUIT RESISTANCE
LOW .......................................................... 10B-29
DTC B1024 – DRIVER AIR BAG
INITIATOR CIRCUIT SHORT TO
GROUND .................................................. 10B-29 WARNING:
Service on or around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Please observe all WARNINGS and “Service Precautions” under “On-
Vehicle Service” in this section before performing service on or around the air bag system compo-
nents or wiring. Failure to follow WARNINGS could result in unintended activation of the system or
could render the system inoperative. Either of these two conditions may result in severe injury.
The procedures in this section must be followed in the order listed to disable the air bag system
temporarily and prevent false diagnostic trouble codes from setting. Failure to follow procedures
could result in possible activation of the air bag system, personal injury or otherwise unneeded air
bag system repairs.
CAUTION:
When fasteners are removed, always reinstall them at the same location from which they were
removed. If a fastener needs to be replaced, use the correct part number fastener for that application.
If the correct part number fastener is not available, a fastener of equal size and strength (or stronger)
may be used. Fasteners that are not reused, and those requiring thread-locking compound, will be
called out. The correct torque value must be used when installing fasteners that require it. If the above
conditions are not followed, parts or system damage could result.

AIR BAG SYSTEM 10B-5
SYSTEM WIRING DIAGRAM
TERMINAL ARRANGEMENT OF SDM (VIEWED FROM HARNESS SIDE)
1
2
3
4 BLK/YEL
BLK/YELBLK/WHT
YEL/BLK
YEL/BLKGRN/RED
GRN GRNWHT WHT
GRN
BLU/RED
YEL/RED
GRN/ORN
GRN/YEL
BLU/ORN
BLU/YEL
6
12V
5V REDRED
BLU
BLU
5
8
7“G39”
“Q02”
“Q07” “Q05”
9
10PPL
BLK
“Q04”
Q06-2
Q06-4
Q06-14Q06-7
Q06-8 Q06-10
Q06-9
Q06-12
Q06-11
Q06-5
Q06-6 Q06-15
Q06-17L1
L2
IG
SDL
DNS
GNDLA
PP- PP+ DP- DP+P- P+ D- D+
“Q03”
“Q01”
“Q06”
“Q08”
15
161413
12 11
[A]
[B]
[C]
“Q01” “Q08”, “G39”
“Q06”
[A]: Shorting bar 5.“AIR BAG” fuse 12. Contact coil assembly
[B]: Air bag harness 6. Connection detection pin 13. Driver air bag (inflator) module
[C]: Connector 7. To ECM, TCM (if equipped) and ABS control
module (if equipped) 14. Passenger air bag (inflator) module
1. From main fuse 8. To data link connector (DLC) 15. Driver seat belt pretensioner (if equipped)
2. Ignition switch 9.“AIR BAG” monitor coupler 16. Passenger seat belt pretensioner (if equipped)
3.“IG METER” fuse 10. Ground for air bag system
4.“AIR BAG” warning lamp in combination meter 11. SDM
1. CONNECTOR “Q06” (SDM CONNECTOR)

10B-6 AIR BAG SYSTEM
CONNECTOR “Q06” (SDM connector)
DIAGNOSIS
DIAGNOSTIC TROUBLE CODE (DTC)
The AIR BAG DIAGNOSTIC SYSTEM CHECK must always be the starting point of any air bag system diagno-
sis. The AIR BAG DIAGNOSTIC SYSTEM CHECK checks for proper “AIR BAG” warning lamp operation and
checks for air bag diagnostic trouble codes (DTCs) using on-board diagnosis function or SUZUKI scan tool.
USE OF SPECIAL TOOL
You should be familiar with the tools listed in this section under the heading SPECIAL TOOLS. You should be
able to measure voltage and resistance. You should be familiar with proper use of a scan tool such as Air Bag
Driver/Passenger Load Tool, Connector Test Adapter Kit and the Digital Multimeter.
Special tool
(A) : 09932-76010 (Connector Test Adapter Kit)
This must be used whenever a diagnostic procedure requests
checking or probing a terminal.
Using the appropriate adapter in the special tool will ensure that
no damage to the terminal will occur from the multimeter probe,
such as spreading or bending. TERMINAL CIRCUIT TERMINAL CIRCUIT
Q06-1–Q06-11 Driver pretensioner
(if equipped)Low
Q06-2“AIR BAG” warning lamp Q06-12 High
Q06-3–Q06-13–
Q06-4 Ignition switch (power source) Q06-14 Data link connector (DLC)
Q06-5 Passenger pretensioner
(if equipped)High Q06-15 Diagnosis switch
Q06-6 Low Q06-16–
Q06-7 Passenger air bag (inflator)
moduleHigh Q06-17 Ground
Q06-8 Low Q06-18–
Q06-9 Driver air bag (inflator)
moduleLow Q06-19–
Q06-10 High Q06-20–
WARNING:
To avoid deployment when troubleshooting the air bag system, do not use electrical test equipment
such as a battery powered or AC powered voltmeter, ohmmeter, etc., or any type of electrical equip-
ment other than that specified in this manual. Do not use a non-powered probe type tester.
Instructions in this manual must be followed carefully, otherwise personal injury may result.
WARNING:
To avoid deployment when troubleshooting the air bag system, do not use electrical test equipment
such as a battery powered or AC powered voltmeter, ohmmeter, etc., or any type of electrical equip-
ment other than that specified in this manual. Do not use a non-powered probe type tester.
Instructions in this manual must be followed carefully, otherwise personal injury may result.

AIR BAG SYSTEM 10B-9
AIR BAG DIAGNOSTIC SYSTEM CHECK
The diagnostic procedures used in this section are designed to find and repair air bag system malfunctions.
To get the best results, it is important to use the diagnostic flow tables and follow the sequence listed below.
1) Perform the AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE.
(The AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE must be the starting point of any air bag sys-
tem diagnosis.
The AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE checks for proper “AIR BAG” warning lamp
operation through “AIR BAG” warning lamp and whether air bag diagnostic trouble codes exist.)
2) Refer to the proper diagnostic table as directed by the AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW
TABLE.
(The AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE will lead you to the correct table to diagnose
any air bag system malfunctions. Bypassing these procedures may result in extended diagnostic time, incor-
rect diagnosis and incorrect parts replacement.)
3) Repeat the AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE after any repair or diagnostic proce-
dures have been performed.
(Performing the AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE after all repair or diagnostic pro-
cedures will ensure that the repair has been made correctly and that no other malfunctions exist.)
FLOW TABLE TEST DESCRIPTION
STEP 1 : Check that “AIR BAG” warning lamp lights.
STEP 2 : Check that “AIR BAG” warning lamp lights.
STEP 3 : Check diagnosis switch circuit.
STEP 4 : Check that “AIR BAG” warning lamp flashes 6 times after ignition switch is turned ON.
STEP 6 : Check that history codes are in SDM memory. (using SUZUKI scan tool)
STEP 7 : Check that history codes are in SDM memory. (using monitor coupler)
STEP 9 : Check that current code is in SDM memory. (using SUZUKI scan tool)
STEP 10 : Check that current code is in SDM memory. (using monitor coupler)WARNING:
To avoid deployment when troubleshooting the air bag system, do not use electrical test equipment
such as a battery powered or AC powered voltmeter, ohmmeter, etc., or any type of electrical equip-
ment other than that specified in this manual. Do not use a non-powered probe type tester.
Instructions in this manual must be followed carefully, otherwise personal injury may result.
CAUTION:
The order in which diagnostic trouble codes are diagnosed is very important. Failure to diagnose the
diagnostic trouble codes in the order specified may result in extended diagnostic time, incorrect diag-
nosis and incorrect parts replacement.

10B-10 AIR BAG SYSTEM
AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE
Step Action Yes No
1 1) Make sure that battery voltage is
about 11V or higher.
2) Note “AIR BAG” warning lamp as
ignition switch is tuned ON.
Does “AIR BAG” warning lamp come
ON when ignition switch is tuned
ON?Go to step 2. Proceed to Diagnostic Flow Table B
(“AIR BAG” warning lamp circuit
check).
2Does “AIR BAG” warning lamp come
ON steady?Proceed to Diagnostic
Flow Table A
(“AIR BAG” warning lamp
circuit check).Go to step 3.
3Does “AIR BAG” warning lamp keep
flashing (indicating DTC) when igni-
tion switch is ON?Proceed to Diagnostic
Flow Table C
(“AIR BAG” warning lamp
circuit check).Go to step 4.
4Does “AIR BAG” warning lamp turn
OFF, after flashing 6 times?Go to step 5. Go to step 8.
5 Do you have SUZUKI scan tool? Go to step 6. Go to step 7.
6 1) Check DTC using SUZUKI scan
tool. Refer to DTC CHECK.
Is “NO CODES” displayed on
SUZUKI scan tool?Air bag system is in good
condition.An intermittent trouble has occurred
at some place.
Check the connector harness, etc.
related to the sensed DTC.
Refer to INTERMITTENT AND
POOR CONNECTIONS in this sec-
tion.
Then clear DTC (Refer to DTC
CLEARANCE.) and repeat this table.
7 1) Check DTC using monitor cou-
pler. Refer to DTC CHECK.
Is flashing pattern no. 12 indicated
on “AIR BAG” warning lamp?Air bag system is in good
condition.An intermittent trouble has occurred
at some place.
Check the connector harness, etc.
related to the sensed DTC.
Refer to INTERMITTENT AND
POOR CONNECTIONS in this sec-
tion.
Then clear DTC (Refer to DTC
CLEARANCE.) and repeat this table.
8 Do you have SUZUKI scan tool? Go to step 9. Go to step 10.
9 1) Check DTC using SUZUKI scan
tool. Refer to DTC CHECK.
Is “NO CODES” displayed on
SUZUKI scan tool?Substitute a known-good
SDM and recheck.Check and repair according to Flow
Table corresponding to that DTC.
10 1) Check DTC using monitor cou-
pler. Refer to DTC CHECK.
Is flashing pattern no. 12 indicated
on “AIR BAG” warning lamp?Substitute a known-good
SDM and recheck.Check and repair according to Flow
Table corresponding to that DTC.

AIR BAG SYSTEM 10B-11
DTC CHECK
Using SUZUKI Scan Tool
1) Turn ignition switch to OFF position.
2) After setting cartridge to SUZUKI scan tool, connect it to
data link connector (DLC) located on underside of instru-
ment panel at driver’s seat side.
Special tool
(A) : 09931-76011 (SUZUKI scan tool)
(B) : Mass storage cartridge
(C) : 09931-76030 (16/14 pin DLC cable)
3) Turn ignition switch to ON position.
4) Read DTC according to instructions displayed on SUZUKI
scan tool and print it or write it down. Refer to SUZUKI scan
tool operator’s manual for further details.
If communication between scan tool and SDM is not possi-
ble, proceed to Diagnostic Flow Table E (Serial data check
circuit).
5) After completing the check, turn ignition switch to OFF posi-
tion and disconnect SUZUKI scan tool from data link connec-
tor (DLC).
Not Using SUZUKI Scan Tool
1) Check that malfunction indicator lamp (“AIR BAG” warning
lamp) comes ON when ignition switch is turned to ON posi-
tion.
If it does not come “ON”, proceed to Diagnostic Flow Table B
(“AIR BAG” warning lamp circuit).
2) Using service wire, ground diagnosis switch terminal in mon-
itor coupler.
3) Read DTC from flashing pattern of malfunction indicator
lamp (“AIR BAG” warning lamp). (Refer to DTC TABLE.)
If lamp does not indicate DTC, proceed to Diagnostic Flow
Table D (Diagnosis switch terminal circuit check).
4) After completing the check, turn ignition switch to OFF posi-
tion and disconnect service wire from “AIR BAG” monitor
coupler.
1. Data link connector (DLC)
1.“AIR BAG” monitor coupler
2. Body ground
3. Diagnosis switch terminal
4. Service wire
1
4
2

10B-12 AIR BAG SYSTEM
EXAMPLE : When driver air bag initiator circuit resistance high (DTC B1021) is set
DTC CLEARANCE
Using SUZUKI Scan Tool
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) in
the same manner as when making this connection for DTC
check.
Special tool
(A) : 09931-76011 (SUZUKI scan tool)
(B) : Mass storage cartridge
(C) : 09931-76030 (16/14 pin DLC cable)
3) Turn ignition switch to ON position.
4) Erase DTC according to instructions displayed on SUZUKI
scan tool.
Refer to SUZUKI scan tool operator’s manual for further
details.
5) After completing the check, turn ignition switch to OFF posi-
tion and disconnect SUZUKI scan tool from DLC.
6) Perform DTC CHECK and confirm that normal DTC (NO
CODES) is displayed and not malfunction DTC.
[A]:“AIR BAG” warning lamp is turned ON
[B]:“AIR BAG” warning lamp is turned OFF
[C]: Code No.21
NOTE:
If DTC B1051 or DTC B1071 is stored in SDM, it is not
possible to clear DTC.
1. Data link connector (DLC)

AIR BAG SYSTEM 10B-13
Not Using SUZUKI Scan Tool
1) Turn ignition switch to ON position and wait about 6 seconds
or more.
2) Using service wire, repeat shorting and opening between
diagnosis switch terminal on “AIR BAG” monitor coupler and
body ground 5 times at about 1 second intervals.
3) Perform DTC CHECK and confirm that normal DTC (DTC
12) is displayed and not malfunction DTC.
DTC TABLE
NOTE:
If DTC B1051 or DTC B1071 is stored in SDM, it is not
possible to clear DTC.
1.“AIR BAG” monitor coupler (a) Open
2. Body ground (b) Short
3. Diagnosis switch terminal (c) About 10 seconds
4. Service wire (d) 1 sec.
1
4
2
DTC“AIR BAG” warning lamp
flashing pattern
Diagnosis
NO. MODE
–12Normal–
B1015 15
Passenger air
bag circuitResistance high
Diagnose trou-
ble according to
diagnostic flow
table corre-
sponding to
each code No. B1016 16 Resistance low
B1018 18 Short to ground
B1019 19 Short to power circuit
B1021 21
Driver air bag
circuitResistance high
B1022 22 Resistance low
B1024 24 Short to ground
B1025 25 Short to power circuit
B1032 32Power source
voltageToo low

10B-14 AIR BAG SYSTEM
DTC“AIR BAG” warning lamp
flashing pattern
Diagnosis
NO. MODE
B1041 41
Driver preten-
sioner circuitResistance high
Diagnose trou-
ble according to
diagnostic flow
table corre-
sponding to
each code No. B1042 42 Resistance low
B1043 43 Short to ground
B1044 44 Short to power circuit
B1045 45
Passenger
pretensioner
circuitResistance high
B1046 46 Resistance low
B1047 47 Short to ground
B1048 48 Short to power circuit
B1051 51
SDMFrontal crash detected
B1071 71 Internal fault
B1013 13Specifications different
between air bag system and
SDM
NOTE:
When 2 or more codes are indicated, the lowest numbered code will appear first.
Current DTC and history DTC can be identified by lighting and flashing of “AIR BAG” warning lamp
as follows. However, if a multiple number of DTC’s are set an even one of them is a current DTC,
“AIR BAG” warning lamp remains on after ignition switch is turned ON. Therefore, it is not possible
to identify any of them as to whether it is a current one or a history one. (But use of SUZUKI scan
tool will make identification possible.)
Current DTC is set.
(Abnormality exists at present.)History DTC is set only.
(Faulty condition occurred once
in the past but normal condition
is restored at present.)
“AIR BAG” warning lamp after
ignition switch ONFlashing 6 times and turns on. Flashing 6 times and turns off.
“AIR BAG” warning lamp when
grounding diagnosis switchCurrent DTC is displayed. History DTC is displayed.

AIR BAG SYSTEM 10B-15
TABLE A - “AIR BAG” WARNING LAMP COMES ON STEADY
TABLE B - “AIR BAG” WARNING LAMP DOES NOT COME ON
TABLE C - “AIR BAG” WARNING LAMP FLASHES
TABLE D - “AIR BAG” WARNING LAMP CANNOT INDICATE FLASHING PAT-
TERN OF DTC
WIRING DIAGRAM
1. From main fuse 5.“AIR BAG” fuse 9. To ECM, TCM (if equipped) and ABS control
module (if equipped)
2. Ignition switch 6. Connection detection pin 10.“AIR BAG” monitor coupler
3.“IG·COIL METER” fuse 7. SDM 11. Ground for air bag system
4.“AIR BAG” warning lamp in combination meter 8. To DLC [A]: Air bag harness
1
2
34 BLK/YEL
BLK/YELBLK/WHTYEL/BLKYEL/BLK
6
REDRED
BLU
BLU
5
8
9
10
11
PPL
BLK
“Q04”“Q06”
Q06-2
Q06-4
Q06-14
Q06-15
Q06-17L1
L2
IG
SDL
DNS
GNDLA
7
[A]
12V
5V
“G39”“Q02”
CAUTION:
Be sure to perform AIR BAG DIAGNOSTIC SYSTEM CHECK before starting diagnosis according to
flow table.
When measurement of resistance or voltage is required in this table, use a tester along with a cor-
rect terminal adapter from special tool (Connector test adapter kit).
When a check for proper connection is required, refer to INTERMITTENT AND POOR CONNEC-
TIONS in this section.
If there is open circuit in the air bag wire harness, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.