washer fluid SUZUKI SWIFT 2004 2.G Service User Guide
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2004, Model line: SWIFT, Model: SUZUKI SWIFT 2004 2.GPages: 1496, PDF Size: 34.44 MB
Page 753 of 1496

Downloaded from www.Manualslib.com manuals search engine A u to m a tic Tra n s m is s io n /Tra n s a x le : 5 A -1 0 9
1. Torque converter37. Transmission range sensor 73. Rear planetary sun gear subassembly
2. Torque converter housing : Apply sealant 99000-31230 to mating
surface to transaxle case. 38. Cooler check valve
74. Rear sun gear thrust bearing race
3. Oil strainer assembly : Replace oil strainer when overhauling. 39. Spring
75. Rear sun gear thrust bearing
4. Parking lock pawl shaft 40. Transaxle case plug 76. Forward clutch hub
5. Parking lock pawl 41. Fluid filler tube 77. Intermediate shaft thrust bearing race
6. Parking lock pawl return spring 42. Fluid level gauge 78. Intermediate shaft thrust bearing
7. Parking lock pawl rod 43. Fluid cooler inlet pipe 79. 2nd brake piston snap ring
8. Parking lock pawl bracket 44. Fluid cooler outlet pipe 80. O/D and 2nd coast brake retaining
plate snap ring
9. Manual detent spring 45. 2nd brake gasket 81. O/D and 2nd coast brake retaining
plate
10. Manual valve lever 46. Brake drum gasket 82. O/D and 2nd coast brake disc
11. Manual valve lever pin 47. Pipe union 83. O/D and 2nd coast brake separator
plate
12. Manual shift shaft 48. Reduction drive gear nut
: After tightening nut so as rotational
torque of reduction drive gear to be in
specified value, caulk nut securely. 84. O/D and 2nd coast brake rear plate
13. Manual shift shaft oil seal : Apply grease 99000-25030 to oil seal
lip. 49. Reduction drive gear
85. Rear cover seal ring
14. Differential side oil seal : Apply grease 99000-25030 to oil seal
lip. 50. Planetary ring gear subassembly
86. Reverse clutch drum thrust bearing
15. Torque converter housing plug 51. Breather hose 87. Rear cover plug
16. Lubrication LH tube 52. Breather union 88. Transaxle rear cover
: Apply sealant 99000-31230 to mating
surface.
17. Lubrication RH tube 53. Input shaft speed sensor 89. Harness bracket
18. Fluid reservoir RH plate 54. Valve body harness 90. Select cable clamp
19. Input shaft front thrust bearing 55. 1st and reverse brake piston 91. Governor apply No.1 gasket
20. Input shaft rear thrust bearing 56. O-ring 92. Output shaft speed sensor
21. Input shaft rear thrust bearing race 57. 1st and reverse brake return spring
subassembly 93. One-way clutch outer race retainer
22. Direct clutch hub 58. 1st and reverse brake disc : Do not reuse.
23. Lubrication tube clamp 59. 1st and reverse brake separator plate : Apply automatic transaxle fluid.
24. Fluid reservoir LH plate 60. 1st and reverse brake retaining plate : 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
25. Governor apply No.2 gasket 61. 1st and reverse brake snap ring : 23 N⋅m (2.3 kgf-m, 17 lb-ft)
26. Automatic transaxle case 62. Planetary gear assembly : 25 N⋅m (2.5 kgf-m, 18 lb-ft)
27. Accumulator piston O-ring 63. Planetary carrier thrust washer
: Apply grease 99000-25030 to slide
contact face. : 7.5 N
⋅m (0.75 kgf-m, 5.5 lb-ft)
28. Accumulator spring 64. One-way clutch No.2 assembly : 11 N⋅m (1.1 kgf-m, 8.0 lb-ft)
29. C2 accumulator piston 65. 2nd brake retaining plate : 5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft)
30. C1 accumulator piston 66. 2nd brake disc : 13 N⋅m (1.3 kgf-m, 9.5 lb-ft)
31. B1 accumulator piston 67. 2nd brake separator plate : 22 N⋅m (2.2 kgf-m, 16 lb-ft)
32. Oil pan gasket 68. 2nd brake return spring subassembly : 7 N⋅m (0.7 kgf-m, 5.0 lb-ft)
33. Oil pan 69. Front sun gear thrust bearing race : 17 N⋅m (1.7 kgf-m,12.5 lb-ft)
34. A/T fluid drain plug 70. Front planetary sun gear : 29 N⋅m (2.9 kgf-m, 21 lb-ft)
35. Manual select lever 71. Planetary gear thrust bearing
36. Lock washer 72. One-way clutch No.1 assembly
Page 799 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-155
26) Apply A/T fluid to 2nd brake piston assembly (1), and align the projection of 2nd brake piston assembly
with the groove of transaxle case, then put together.
27) Install 2nd brake piston snap ring (1) by using special tool and hydraulic press.
CAUTION!
Do not damage 2nd brake piston assembly,
return spring subassembly, plates and discs
by pressing in 2nd brake assembly passing
through its original installing position over
0.4 mm (0.016 in.).
Special tool
(A): 09926–96050
28) After applying A/T fluid to front sun gear thrust bearing race (2), install it to front planetary sun gear
(1). 29) Apply A/T fluid to front planetary sun gear (1) and
install it to planetary gear assembly (2).
30) Install O/D and 2nd coast brake retaining plate snap ring (1).
CAUTION!
Be sure to install O/D and 2nd coast brake
retaining plate snap ring correctly in groove
of transaxle case.
31) After applying grease to slide contact face of planetary carrier thrust washer (1), install it to
planetary gear assembly.
“A”: Grease 99000–25030 (SUZUKI Super
Grease C)
I2RH0B510282-01
I2RH0B510283-01
I2RH0B510285-01
I2RH0B510286-01
I2RH0B510287-01
I2RH0B510288-01
Page 809 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-165
81) After applying A/T fluid to new O-ring, fit it to fluid filler tube. Then install fl uid filler tube to transaxle
case.
Tightening torque
Fluid filler tube bolt (d): 10 N·m (1.0 kgf-m, 7.5
lb-ft)
82) Apply A/T fluid to O-rings of each sensor and install input shaft speed sensor (1) and output shaft speed
sensor (2).
Tightening torque
Input shaft speed sensor bolt (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
Output shaft speed sensor bolt (b): 13 N·m (1.3
kgf-m, 9.5 lb-ft)
83) Install harness bracket (3) and select cable clamp (4).
Tightening torque
Harness bracket bolt (c): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
Select cable clamp bolt (d): 10 N·m (1.0 kgf-m,
7.5 lb-ft) 84) Install transmission range sensor to transaxle case,
tighten bolts temporarily at this step.
85) Install lock washer (1) and tighten lock nut (2) to specified torque.
Tightening torque
Transmission range sensor lock nut (a): 7 N·m (
0.7 kgf-m, 5.0 lb-ft)
86) Install manual select leve r (1) temporarily at this
step.
87) After shifting manual se lect lever counterclockwise
fully, select “N” range position by bringing it back 2
notches clockwise.
88) Remove manual select lever (1) at this step.
89) Loosen sensor bolts (4) and align needle direction shaped on lock washer (2) with “N” reference line (3)
on transmission range sensor by moving sensor in
rotative direction.
90) Tighten sensor bolts to specified torque.
Tightening torque
Transmission range sensor bolt (b): 5.5 N·m (
0.55 kgf-m, 4.0 lb-ft)
(c)
(d)
(b)
2
1,(a)
(b)
2
I3RM0B510070-01
I3RM0B510071-01
I3RM0B510072-01
I3RM0B510073-01
I3RM0B510074-01
Page 1185 of 1496

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-14
E: Main harness (RHD)
E: Main harness
56
E06E12
E03or
E85
E07
E09
E08
E13
E10
E11E05 E04
E01 E02
E19
7
22
E34E31
E32
E57
E24
(TO C36)
E33
E36
E35
E30
E29
E28
E20
E21
E22
E27
E26
E23
E25E17E56
E18
E14 E15
E55
E
I7RS0B910902-02
No./Color
Connective position No./ColorConnective position
E01/GRY Windshield wiper motor E22/N Front position light (L)
E02/GRY Brake fluid level switch E23/GRY ECM
E03/BLK ABS control module E24/N Engine Harness (To C36)
E04/BLK A/C pressure sensor E25/BLK Wheel speed sensor (FL)
E05/BLK Wheel speed sensor (FR) E26/N Main fuse box
E06/N Side turn signal light (R) E27/BLK Main fuse box
E07/N Front position light (R) E28/BLK Radiator fan relay #1
E08/BLK Head light (R) E29/BLK Radiator fan relay #2
E09/GRY Front turn signal light (R) E30/BLK Radiator fan relay #3
E10/GRN Rear washer motor E31/BLK Starting motor relay
E11/BLU Windshield washer motor E32/BLK Main relay
E12/BLK (IF EQPD) Front fog light (R)
E33/BLK A/T relay
E13/YEL Forward sensor E34/BLK (IF
EQPD) Front fog light relay
E14/BLK Outside air temperature sensor E35/BLK Fuel pump relay
E15/BLK Horn E36/BLK A/C compressor relay
E17/BLK Radiator fan motor E55/- Weld splice
E18/BLK (IF EQPD) Front fog light (L) E56/BLK
(M16A
engine) Throttle actuator control relay
E19/N Side turn signal light (L) E57/BLK Diagnosis connector #1
E20/GRY Front turn signal light (L) E85/BLK (IF
EQPD) ESP
® control module
E21/BLK Headlight (R)
Page 1186 of 1496

Downloaded from www.Manualslib.com manuals search engine 9A-15 Wiring Systems:
E: Main harness (LHD)
E: Main harness
56
E06E12
E
E03
E07
E09
E59E08
E13
E10
E11E05 E04
E01
E02E197
E34
E31
E32
E24
(TO C36)
E33
E36
E35
E30
E29
E28
E20
E21
E22
E58
E27
E26
E23
E25E17
E18
E14 E15
E55
I7RS0B910903-02
No./Color
Connective position No./ColorConnective position
E01/GRY Windshield wiper motor E21/BLK Headlight (R)
E02/BRN Brake fluid level switch E22/N Front position light (L)
E03/BLK ABS control module E23/GRY ECM
E04/BLK A/C pressure sensor E24/N Engine Harness (To C36)
E05/BLK Wheel speed sensor (FR) E25/BLK Wheel speed sensor (FL)
E06/N Side turn signal light (R) E26/N Main fuse box
E07/N Front position light (R) E27/BLK Main fuse box
E08/BLK Head light (R) E28/BLK Radiator fan relay #1
E09/GRY Front turn signal light (R) E29/BLK Radiator fan relay #2
E10/GRN Rear washer motor E30/BLK Radiator fan relay #3
E11/BLU Windshield washer motor E31/BLK Starting motor relay
E12/BLK (IF EQPD) Front fog light (R)
E32/BLK Main relay
E13/YEL Forward sensor E33/BLK A/T relay
E14/BLK Outside air temperature sensor E34/BLK (IF
EQPD) Front fog light relay
E15/BLK Horn E35/BLK Fuel pump relay
E17/BLK Radiator fan motor E36/BLK A/C compressor relay
E18/BLK (IF
EQPD) Front fog light (L)
E55/- Weld splice
E19/N Side turn signal light (L) E58/GRY (IF
EQPD) Headlight beam leveling actuator (L)
E20/GRY Front turn signal light (L) E59/GRY (IF
EQPD) Headlight beam leveling actuator (R)
Page 1409 of 1496
![SUZUKI SWIFT 2004 2.G Service User Guide Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-6
[A]: Vehicle not equipped with diagnosis connector 19. Door key cylinder switch (included in door lock a SUZUKI SWIFT 2004 2.G Service User Guide Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-6
[A]: Vehicle not equipped with diagnosis connector 19. Door key cylinder switch (included in door lock a](/img/20/7607/w960_7607-1408.png)
Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-6
[A]: Vehicle not equipped with diagnosis connector 19. Door key cylinder switch (included in door lock actuator)40. SDM
[B]: Vehicle equipped with diagnosis conn ector 20. Manual door lock switch 41. Rear end door window defogger relay
[C]: ESP ® model 21. Rear end door window defogger switch 42. Rear end door window defogger
1. BCM (included in junction block assembly) 22. Rear end door opener switch 43. Rear end door window defogger indicator lamp
2. Rear washer motor 23. “3” position switch (A/T model)44. Horn relay
3. Rear wiper motor 24. A/C switch45. Horn switch
4. Rear wiper relay 25. Rear end door opener relay46. Horn
5. Rear wiper and washer switch 26. Rear end door opener actuator47. Lighting switch
6. Outside air temperature sensor 27. TCM (A/T model)48. Ignition switch
7. Key reminder switch 28. ECM49. Battery
8. Theft deterrent light 29. Combination meter50. To turn signal light
9. Oil pressure switch 30. Data link connector (DLC)51. Body ground
10. Generator 31. To ECM, ABS/ESP®, P/S control module 52. Engine ground
11. Information display (if equipped) 32. To SDM53. Keyless start control module (if equipped)
12. Keyless entry receiver (if equipped) 33. Door lock actuator relay 54. Right side door mirror heater (if equipped)
13. Driver side door switch 34. Driver side door lock actuator55. Left side door mirror heater (if equipped)
14. Other than driver side door switch 35. Passenger side door lock actuator56. ABS/ESP® control module
15. Rear end door switch 36. Rear door lock actuator57. To HVAC control module
16. Driver side seat belt switch 37. Turn signal and hazard warning relay 58. CAN junction connector
17. Brake fluid level switch 38. Hazard warning switch59. Steering angle sensor
18. Parking brake switch 39. Interior light