DRL SUZUKI SWIFT 2004 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 0A-1 General Information:
General Information
General Information
General Description
AbbreviationsS7RS0B0101001
A:
ABDC: After Bottom Dead Center
ABS: Anti-lock Brake System
AC: Alternating Current
A/C: Air Conditioning
A-ELR: Automatic-Emergency Locking Retractor
A/F: Air Fuel Mixture Ratio
ALR: Automatic Locking Retractor
API: American Petroleum Institute
APP sensor: Accelerator Pedal Position Sensor
A/T: Automatic Transmission , Automatic Transaxle
AT D C : After Top Dead Center
ATF: Automatic Transmission Fluid, Automatic
Transaxle Fluid
B:
B+: Battery Positive Voltage
BBDC: Before Bottom Dead Center
BCM: Body Electrical Control Module
BDC: Bottom Dead Center
BTDC: Before Top Dead Center
C:
CAN: Controller Area Network
CKT: Circuit
CKP Sensor: Crankshaft Position Sensor
CMP Sensor: Camshaft Position Sensor
CO: Carbon Monoxide
CPP Switch: Clutch Pedal Position Switch (Clutch
Switch, Clutch Start Switch)
CPU: Central Processing Unit
CRS: Child Restraint System
D:
DC: Direct Current
DLC: Data Link Connector (Assembly Line Diag. Link,
ALDL, Serial Data Link, SDL)
DOHC: Double Over Head Camshaft
DOJ: Double Offset Joint
DRL: Daytime Running Light
DTC: Diagnostic Trouble Code (Diagnostic Code)
E:
EBCM: Electronic Brake Cont rol Module, ABS Control
Module
EBD: Electronic Brake Force Distribution
ECM: Engine Control Module
ECT Sensor: Engine Coolant Temperature Sensor (Water Temp. Sensor, WTS)
EFE Heater: Early Fuel Evaporation Heater (Positive
Temperature Coefficient, PTC Heater)
EGR: Exhaust Gas Recirculation
EGRT Sensor: EGR Temperature Sensor (Recirculated
Exhaust Gas Temp. Sensor, REGTS)
ELR: Emergency Locking Retractor
ESP ®: Electronic Stability Program
EPS: Electronic Power Steering
EVAP: Evaporative Emission EVAP Canister:
Evaporative Emission Canister
(Charcoal Canister)
F:
4WD: 4 Wheel
Drive
G:
GEN: Generator
GND: Ground
GPS: Global Positioning System
H:
HVAC: Heating, Ventilating and Air Conditioning
HC: Hydrocarbons
HO2S: Heated Oxygen Sensor
I:
IAC Valve: Idle Air Control Valve (Idle Speed Control
Solenoid Valve, ISC Solenoid Valve)
IAT Sensor: Intake Air Temperature Sensor (Air
temperature Sensor, ATS)
ICM: Immobilizer Control Module
IG: Ignition
ISC Actuator: Idle Speed Control Actuator
L:
LH: Left Hand
LHD: Left Hand Drive Vehicle
LSPV: Load Sensing Proportioning Valve
M:
MAF Sensor: Mass Air Flow Sensor (Air Flow Sensor, AFS, Air Flow Meter, AFM)
MAP Sensor: Manifold Absolute Pressure Sensor
(Pressure Sensor, PS)
Max: Maximum
MFI: Multiport Fuel Injection (Mu ltipoint Fuel Injection)
Min: Minimum
MIL: Malfunction Indicator Lamp (“SERVICE ENGINE
SOON” Light)
M/T: Manual Transmission, Manual Transaxle
N:
NOx: Nitrogen Oxides
O:
OBD: On-Board Diagnostic System (Self-Diagnosis
Function)
O/D: Overdrive
OHC: Over Head Camshaft
O2S: Oxygen Sensor
P:
PCM: Powertrain Control Module
PCV: Positive Crankcase Ventilation
PNP: Park / Neutral Position
P/S: Power Steering
PSP Switch: Power Steering Pressure Switch (P/S
Pressure Switch)
R:
RH: Right Hand
RHD: Right Hand Drive Vehicle
S:
SAE: Society of Automotive Engineers

Downloaded from www.Manualslib.com manuals search engine 9A-19 Wiring Systems:
G: Instrument panel harness (LHD)
G: Instrument panel harness
J/B
9
10
G33
G32 G34 G35
(TO E37)
G36
(TO E38)
G29
G40
G23
G53
G22 G21
G28
G20G52
G27G39 G26
G31
1112G03
(TO L33)G04
(TO L32)
G46
G02
G42
G43
(TO L51)
G10
G47G11
G13G01
G14
G49
G50G48
G25
G24
G12
G17
G16G51G19
G18
G06
G05
G
G09
G37
I5RS0C910910-03
No./Color Connective position No./ColorConnective position
G01/GRN Air intake control ac tuatorG26/YEL Driver inflator
G02/N Keyless receiver G27/N COMB switch
G03/N Floor harness (To L33) G28/GRY COMB meter
G04/YEL Floor harness (To L32) G29/GRN (IF
EQPD) Front fog light switch
G05/N Blower motor G31/N J/C
G06/N Blower motor resister G32/N J/B
G09/N Evaporator temperature sensor G33/N J/B
G10/BLK Passenger inflator G34/N J/B
G11/N Hazard switch G35/GRY Main harness (To E37)
G12/BLU Audio G36/N Main harness (To E38)
G13/N Navigation G37/BLU BCM
G14/GRN Multi information display G39/N (IF
EQPD) DRL controller
G15/GRY J/C G40/N (IF
EQPD) Headlight leveling switch
G16/N J/C G42/N (IF
EQPD) KLS ECM
G17/N J/C G43/GRY (IF
EQPD) Floor harness (To L51)
G18/GRN HVAC control switch G46/N Blower motor controller
G19/BRN Blower speed selector G47/BLK Diode
G20/BLK DLC G48/N Temperature control actuator
G21/N IG switch G49/GRN Air flow control actuator
G22/N Main switch (Key switch) G50/N Inside air temperature sensor
G23/BLK COMB switch G51/GRY Auto A/C unit
G24/BLK ICM G52/GRY Auto A/C unit
G25/N COMB switch G53/N Sunload sensor

Downloaded from www.Manualslib.com manuals search engine 9A-35 Wiring Systems:
Individual Circuit Fuse Box No. 2 (In J/B)S7RS0B910D006
22
28
23
29
37
24
30
38
25
31
39
26
32
40
27
33
41
34
42
35
43
36
44
45USE THE DESINGNATED FUSES AND RELAYS ONLY.
*1: DEICER / RR FOG *2: DIESEL / HID L *3: MTA / HID R
I5RS0B910919-02
No. Fuse Description on the coverProtected circuit
BLANK BLANK BLANK
15 A IG COILCurrent sensor
ECM
Fuel pump relay
Generator
Heated oxygen relay #1
Heated oxygen relay #2
ICM
IG coil #1
IG coil #2
10 A BACKAuto A/C unit
Back-up light switch (M/T)
Air intake control actuator
HVAC control switch
Headlight leveling switch
Headlight leveling actuator (R)
Headlight leveling actuator (L)
KLS ECM
Transaxle range sensor (A/T)
10 A METERBCM
COMB meter
Flasher relay
15 A ACC 1BCM
Power mirror
15 A ACC 2ACC socket or Cigar lighter
Audio
Multi information display
KLS ECM
15 A WIPERCOMB switch
DRL controller
Rear washer motor
Rear wiper motor
Rear wiper relay
Windshield washer motor
Windshield wiper motor
10 A IG1 SIGA/T relay (A/T)
Power steering control module

Downloaded from www.Manualslib.com manuals search engine 9A-59 Wiring Systems:
9
15 7
"D-5"
"A-6"
A/T
GRY/RED
RED/BLU
16
A A
B
BG37
BLU/YEL
BLU/YEL
J/C
G17
J/C
G17
G22
G22
1
4
Main switch
(Key switch)
RADIO
G335
15A
40
WHT/RED
WHT/RED
YEL/RED
YEL/BLK1E14
2
Outside air
temperature sensor
"B-5"
Switch
6L0114
1617125
RED/BLKBRN/YEL
LT GRN/BLK
BRN
GRY/WHT
GRY
Parking
brake
switch
Seat
belt
switch
"C-3"
"D-1"
RBBY
8
LT GRN
A/T shift lever A/T shift
lever
115
"D-4"
LgRB
GR
Oil
pressure switchBrakefluid
level
switch
B
DRL
controller
B
E46
10E468
LgBBGWG
Main switch
"B-5"
Front door switch
Front door switch
Rear door switch
"D-5"
"D-5"
BRBR
BLK/RED
J/B
BCM
BLURED/BLK
RB
Other than indonesian make
Indonesian make
A
AB
B
I7RS0B910942-01

Downloaded from www.Manualslib.com manuals search engine 9A-77 Wiring Systems:
D-1 Headlight System Circuit DiagramS7RS0B910E022
1
Headlight (R) Headlight
(L)
WHT/BLU
RED
Dimmer / Passing switch
Light switch
2
2
BA BC
B
C
33
15
1
22G28
E08
G34
E21
G336
31
RED/BLK
WHT/RED
WHT/RED
10A
25METER
WHT/RED
9
BLK
11
G25
15A
21
15A
20H/L,R H/L,L
RED/WHTRED
10
RED
RED
J/B
10ATAIL
32
RED/WHTRED/WHT
BLU/WHT
5
RED/WHT
E37
G35
E42
J/C
REDRED/WHT
BEAM
FLASH UPLOW
T
P(ED)EL
UP
LOW
OFF
TAIL
HEAD -BT
T
P(H) EL
RY
RED/YEL
"D-4"
BCM
R
WR
RW
E43
J/C
Individual circuit
fuse box (No.1)
Without DRL controller
AWith DRL controller
B
A
5
1
2
3
AB
B
RED/BLK
B
AB5
13AB10
8
AB7
11AB8
10
I5RS0C910942-02

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-78
YELRED/WHT
RED/BLK
3
RED/YEL
5
7 E38 G36
15A WIPER
28
DRL
controller
G3910
WHT/RED
8
BLU/WHT
6
G331
4
9
BLU
BLU
BLK/ORN
BLK/ORN
2
BLK
1
"A-8"
1
5
2
3
B
RY
J/B
BCM
"D-4"
BCM
1110
C
C
J/C
With DRL controller
G15
I5RS0C910943-03

Downloaded from www.Manualslib.com manuals search engine 9A-79 Wiring Systems:
D-2 Position, Tail and Licence Plate Light System Circuit DiagramS7RS0B910E023
G
12M0212M03
BLKBLK
BLK
BLK
RED/YEL
RED/YEL
RED/YELRED/YEL
4
3L70
M01
3
5L431
2L47
(L) (R)
(R) (L)
BLK
RED/YELRED/YEL
RED/YEL
7
J/C
L74
E42
15G34
BLK
G25
10A TAIL
32
1
2E071
D
DD
2
ED EE22
BLK
BLK
RED/YEL
J/B
L053E4116
BLK
BLK
E43
J/C
Licence plate
light #1
3
5L20
BLK
BCM
14
11513
WHT/RED
OFF
TAIL
HEAD -BT
T
P(H) EL
A
Front
position light
RED/YEL
Tail light
RY
14
RY
RY
RY
J/C
J/B side connector (BCM)
Without DRL controller
With DRL controller
RHD
LHD
M13A engine, M15A engine
M16A engine
A
BCDEFG
L21
L22
RY
BLK
RED/YEL
RED/YEL
1
2L48
Licence plate
light #2
Licence plate
light #1
Licence
plate
light #2
RED/YEL
RED/BLK
RED/YEL
BLK
3
5G39
DRL
controller
1
2
DE5
13
DE7
11DE
B
F
C8
10
I7RS0B910926-01

Downloaded from www.Manualslib.com manuals search engine 9A-81 Wiring Systems:
D-4 Illumination Light System Circuit DiagramS7RS0B910E025
WHT/RED
A/T
Shift
lever
L23
L742
5
BLK
BLKBLK
10A
TAIL
32J/B
15G34
BLK
G25
111814
A/T
B
B
J/C
L24
RED/YEL
RED/YEL
L053
"D-3"
IF EQPD
RY
Switch
J/C J/C
G31
RED/YEL
RY
RED/YEL
Switch
RY
RED/YEL
HVAC
control unit Auto
unit
"E-1"
"E-2""D-6"
OFF
TAIL
HEAD -BT
T
P(H) ELRED/YEL
7
RY
RED/YEL
Audio
"G-1"
D
D
D
D
D
D
D
RY
RED/YEL
D
D
RY
RY
RED/YEL
Multi information
display
"G-2"RED/YEL
RED/YEL
RED/YEL
RY
Tail light (L) "D-2"
RED/YEL
RY
Tail light (R) "D-2"
Licence
plate light
"D-2"
J/B side connector (BCM)
Without DRL controller
With DRL controller
RHD
LHD
A
R
BCDE
Switch
"B-8"
Switch"B-8"
ESP
OFF switch
"F-3"
DE5
13
DE7
11DE
B
C
8
10
DRL
controller
G393
5
RED/YEL
RED/BLK
RED/YEL
D
RY
I7RS0B910927-01

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-34
Junction block connector “E40”
Junction block connector “E41”
Junction block connector “G32”
Junction block connector “G33”
Junction block connector “G34”
Junction block connector “K01”
Junction block connector “L04”
Junction block connector “L05”Terminal Circuit Normal voltage Condition
E40-2 Backup power source 10 – 14 V Igni tion switch is at all positions
TerminalCircuitNormal voltage Condition
E41-3 Horn 10 – 14 V Horn switch is at ON position
0 V Horn switch is at OFF position
Terminal CircuitNormal voltage Condition
G32-2 Power source (IG) 10 – 14 V Ignition switch is at ON position
0 V Ignition switch is at any position other than ON position
G32-5 Power source (ACC) 10 – 14 V Ignition switch is at ACC or ON position
0 V Ignition switch is at any position other than ACC or ON
position
Terminal
CircuitNormal voltage Condition
G33-3 Ground for BCM 0 V Ignition switch is at all positions
G33-7 Rear end door window
defogger indicator light 10 – 14 V
Engine is running and rear end door window defogger
indicator light is lit up
0 V Engine is running and rear end door window defogger
indicator light is not lit up
Terminal
CircuitNormal voltage Condition
G34-3 Horn switch 10 – 14 V Horn switch is not pushed
0 V Horn switch is pushed
G34-7 Lighting switch 10 – 14 VEngine is running (equipped with DRL) or lighting
switch is at any position other than OFF position
0 V Lighting switch is at OFF position
G34-9 Ground for BCM 0 V Ignition switch is at all positions
G34-11 Hazard warning switch 0 VHazard warning switch is at
ON position or lock or
unlock button of key less entry transmitter (answer
back control) is pushed
10 – 14 V Hazard warning switch is at OFF position
Terminal CircuitNormal voltage Condition
K01-5 Interior light 10 – 14 V
Interior light switch is at
DOOR position and interior
light is not lit up
0 V Interior light switch is at
DOOR position and interior
light is lit up
Terminal CircuitNormal voltage Condition
L04-2 Air bag communication line *0 – 1 V
↑↓
4 – 6 V Refer to “Reference
waveform No. 13: ”
L04-3 Serial communication line of
data link connector for SDM 8 – 12 V Ignition switch is at ON position
Terminal
CircuitNormal voltage Condition
L05-4 Ground for BCM 0 V Ignition switch is at all positions
L05-5 Power supply for rear wiper
motor 10 – 14 V Ignition switch is at ON position