reverse SUZUKI SWIFT 2005 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-2
Front Fender ComponentsS7RS0B9A06003
Front Fender Removal and InstallationS7RS0B9A06004
Removal1) Remove splash guard (if equipped) referring to “Splash Guard (If Equipped) Components in Section 9M”.
2) Remove front fender lining.
3) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
4) Remove headlight assembly referring to “Headlig ht Housing Removal and Installation in Section 9B”.
5) Disconnect connector from side turn signal lamp.
6) Remove front fender cover.
7) Remove front fender.
Installation
Reverse removal procedure to install fron t fender noting the following instruction.
• If paint on fender bolt is peeled off, be sure to apply paint again.
• Adjust panel clearance referring to “Panel Clearance in Section 9K”.
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1. Front fender lining
2. Front fender3. Front fender cover

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-4
Installation
Reverse removal procedure to install door assembly
noting the following instructions.
• When replacing door, coat replacement door inside with wax for proper anti-cor rosion treatment. Refer to
“Sealant Application Areas in Section 9L”.
• Apply sealant to contact face “A” of hinge (1) and apply grease to rotating part “B” of hinge (1).
Specified sealant and grease.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
“B”: Grease 99000–25010 (SUZUKI Super Grease
A)
• Tighten hinge bolt to specified torque. Tightening torque
Door hinge mounting bolt (body side) (a): 27 N·m
(2.7 kgf-m, 19.5 lb-ft)
Door hinge mounting bolt (door side) (b): 23 N·m
(2.3 kgf-m, 17.0 lb-ft) • When door open stopper (1) is installed, be careful
make sure punch mark (2) comes to the top.
Door open stopper installing direction
Left side door: L punch mark is upward
Right side door: R punch mark is upward
• Tighten door open stopper bolt (3) to specified torque. Tightening torque
Door open stopper bolt (a): 21 N·m (2.1 kgf-m,
15.5 lb-ft)
• Adjust door latch striker position referring to “Front Door Lock Assembly Removal and Installation in
Section 9F”.
• Adjust front door cushion so that door becomes flush with side body.
• After installation, open and close the door to check looseness.
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Downloaded from www.Manualslib.com manuals search engine 9J-7 Hood / Fenders / Doors:
WARNING!
Handling of Rear End Door Balancer
(Damper)
• Handle balancer carefully. Do not scar or scratch exposed surface of its piston rod,
and never allow any paint or oil to stick to
its surface.
• Do not turn piston rod with balancer fully extended.
• Do not disassemble balancer (1) because its cylinder is filled with gas.
Discarding of Rear End Door Balancer
(Damper)
• The gas itself in balancer is harmless but it may issue out of the hole together with
chips generated by th e drill (2). Therefore,
be sure to wear goggle when drilling.
• Using a 2 to 3 mm (0.08 to 0.12 in.) drill (2),
make a hole to remove gas inside as
shown before discarding.

Installation
Reverse removal procedure noting the following.
• Tighten rear end door balancer bolt to specified torque.
Tightening torque
Rear end door balancer bolt (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft) • Secure wiring harness (1).
• Adjust door latch striker position by referring to “Rear
Door Lock Assembly Removal and Installation in
Section 9F”.
• Adjust door cushion so that door contacts body when closed.
• Apply sealant to contact face “A” of door hinge (1) and apply grease to rotating part “B” of hinge (1).
Specified sealant and grease.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
“B”: Grease 99000–25010 (SUZUKI Super Grease
A)
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(a)
(a)
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Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-10
Body Electrical Control System CheckS7RS0BA204002
Interior light• Each door switch
• Key reminder switch • Interior light
Warning buzzer • Key reminder switch
• Tail light switch
• Driver side door switch
• TCM (reverse signal) (if equipped)
• ECM (vehicle speed signal)
• Keyless start control module (if equipped) • Warning buzzer (located in BCM)
Rear end door window
defogger • Rear end door window defogger switch
• Generator • Rear end door window defogger
relay
Rear end door opener • Manual door lock switch (unlock signal)
• Key cylinder switch (unlock signal)
• Keyless entry transmitter (unlock signal) (if
equipped)
• Rear end door opener switch • Rear end door opener relay
Theft deterrent light • Key reminder switch • Theft deterrent light (located in
information display or clock)
Control Input Output
Step
Action YesNo
1 ) Customer complaint analysis
1) Perform customer complaint analysis.
Was customer complaint analysis performed? Go to Step 2.
Perform customer
complaint analysis.
2 ) Problem symptom confirmation
1) Perform problem symptom confirmation.
Does trouble recur? Go to Step 3.
Go to Step 7.
3 ) DTC check
1) Check DTC.
Is it malfunction code? Go to Step 4.
Go to Step 5.
4 ) Troubleshooting for DTC
1) Check and repair according to DTC diag. flow.
Are check and repair completed? Go to Step 7.
Check and repair
malfunction part(s).
5 ) Body electrical control system symptom diagnosis
1) Perform check and repair referring to “Symptom Diagnosis” of system having a trouble.
Is there faulty condition? Repair or replace
malfunction part(s).
Go to Step 6.
6 ) Check for intermittent problem
1) Check for interm ittent problem.
Is there faulty condition? Repair or replace
malfunction part(s).
Go to Step 7.
7 ) Final confirmation test
1) Clear DTC referring to “DTC Clearance”.
2) Check DTC referring to “DTC Check”.
Is there any DTC? Go to Step 4.
End.

Downloaded from www.Manualslib.com manuals search engine 10B-39 Body Electrical Control System:
Repair Instructions
BCM (Included in Junction Block Assembly)
Removal and Installation
S7RS0BA206001
CAUTION!
Do not attempt removal of BCM from junction
block assembly as it may cause contact
failure.
If there is faulty condition in BCM, replace
junction block assembly.

Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove dash side trim (1) and steering column hole cover (2).
4) Remove junction block assembly mounting nuts (3).
5) Disconnect connectors from BCM and junction block assembly.
6) Detach wiring harness clamp from junction block assembly.
Installation
Reverse removal procedure for installation, noting
following points.
• Connect connectors securely.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Outside Air Temperature Sensor Removal and
Installation
S7RS0BA206002
For removal and installation, refer to “Outside Air
Temperature Sensor Removal and Installation (If
Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0BA206003
For inspection, refer to “Outside Air Temperature Sensor
Inspection (If Equipped) in Section 9C”.
Security Alarm Mode Selection Procedure (If
Equipped)
S7RS0BA206004
Security alarm mode can be selected by performing the
following procedure.
1) Confirm that all doors are closed, all doors are unlocked and ignition key is inserted in ignition key
cylinder.
2) Remove ignition key from ignition key cylinder.
3) Perform Step a) through e) described below within 15 seconds.
a) Insert ignition key (1) in ignition key cylinder (2).
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) twice.
d) Insert ignition key in ignition key cylinder.
e) Push lock side (3) of driver side manual lock switch (4) 3 times.
4) When Step 3) is completed, the mode changes to the next one automatically. The warning buzzer
(located in BCM) sounds by the number of specified
for each mode as follows.
• Changed from A mode to B mode: Buzzer sounds 4 times
• Changed from B mode to A mode: Buzzer sounds once
4. BCM 5. Junction block assembly
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Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-18
Repair Instructions
Immobilizer Control Module (ICM) Removal and
Installation
S7RS0BA306001
Removal1) Disconnect negative (–) cable at battery.
2) Remove steering wheel referring to “Steering Wheel Removal and Installa tion in Section 6B”.
3) Remove steering column lower and upper covers.
4) Remove knee protector plate (1). (if equipped)
5) Remove engine start knob (2). (if equipped with keyless start system)
6) Disconnect connector (1) from ICM (2).
7) Remove a screw (3) from ICM.
8) Remove ICM from steering lock assembly or steering lock unit.
NOTE
The antenna part of ICM is fragile.
Therefore, do not add strong power to the
part or twist the part.

Installation
Reverse the removal procedure.
Registration of the Ignition KeyS7RS0BA306002
To finish the registration of the ignition key, the
transponder code memorized in the transponder built in
the ignition key has to be registered with ECM. To
register the transponder code with ECM, perform
“Register Ig Key” mode of SU ZUKI scan tool referring to
“SUZUKI Tech 2 Operator’s Manual”.
NOTE
• A maximum of four transponder codes can be registered with ECM.
• At an early part of the registration process, all transponder codes of the ignition keys
in use already registered with ECM are
cleared. Therefore, before starting the
registration, prepare all ignition keys in
use in addition to the new ignition key(s) to
be registered with ECM.

Procedure after ECM ReplacementS7RS0BA306003
After ECM is replaced with new one or used one, the
transponder code in the transponder built in the ignition
key has to be registered with ECM. To register
transponder code in the ignition key with ECM, perform
“Replace New ECM” mode of SUZUKI scan tool
referring to “SUZUKI Tech 2 Operator’s Manual”.
NOTE
A maximum of four transponder codes can
be registered with ECM.

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Downloaded from www.Manualslib.com manuals search engine 10E-32 Keyless Start System:
Keyless Start Control Module Removal and
Installation
S7RS0BA506006
Removal1) Disconnect negative (–) cable at battery.
2) Remove glove box from instrument panel.
3) Remove keyless start cont rol module (1) as follows.
• For vehicle equipped with M/T:
a. Disconnect connector from keyless start control module.
b. Remove keyless start control module mounting bolt and then remove keyless start
control module from steering support member
(2).
• For vehicle equipped with A/T: a. Remove TCM (3) from vehicle body referring to “Transmission Control Module (TCM)
Removal and Installation in Section 5A”.
b. Disconnect connector from keyless start control module.
c. Remove keyless start control module mounting bolt and then remove keyless start
control module from steering support member.
Installation
For installation, reverse removal procedure.
If Keyless start control module is replaced, register ID
code of remote controller in to Keyless start control
module, referring to “Registration Procedure for Remote
Controller ID Code”.
Remote Controller InspectionS7RS0BA506007
Check that remote controller operation indicator lamp (3)
lights up when lock (1) or un lock (2) button of remote
controller is pushed.
If it doesn’t light up in this check, replace battery and
then recheck. If it doesn’t light up even after battery
replacement, replace remote controller.
NOTE
When remote controller transmits lock or
unlock signal, it makes operation indicator
lamp light up.

Replacement of Remote Controller BatteryS7RS0BA506008
If remote controller operation i ndicator lamp fails to light
up when lock or unlock button of remote controller is
pushed, replace its battery as follows.
1) If ignition key (1) is inse rted in remote controller,
remove it.
2) With tip of flat blade screwdriver (2) put in slot (3) of remote controller (4), pry it open.1
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