Connectors SUZUKI SWIFT 2005 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 10B-31 Body Electrical Control System:
Inspection of BCM and its CircuitsS7RS0BA204018
BCM and its circuits can be checked at BCM wiring couplers by measuring voltage and resistance.
CAUTION!
BCM cannot be checked by itself. It is strictly prohibited to connect voltmeter or ohmmeter to BCM
with couplers disconnected from it.

Voltage Check1) Disconnect negative (–) cable at battery.
2) Remove BCM (included in junction block assembly) refe rring to “BCM (Included in Junction Block Assembly)
Removal and Installation”.
3) Connect connectors to BCM (1) and junction block assembly (2).
4) Check voltage at each terminal number of couplers connected. For connector and terminal number, refer to “Connector Layout Diagram of BCM and Junction Block Assembly”.
NOTE
• As each terminal voltage is affected by the battery voltage, confirm that it is 11 V or more when
ignition switch is ON.
• Voltage with asterisk (*) can not be measured by voltmeter because it is pulse signal. Check it with oscilloscope if necessary.

BCM connector “L01”
1
2
1
2
I4RS0AA20030-01
Terminal CircuitNormal voltage Condition
L01-1 Passenger side door lock
actuator control
(Unlock) (if equipped) 10 – 14 V
Unlock signal is output fo
r passenger side door lock
actuator
0 V Unlock signal is not output for passenger side door lock
actuator
L01-2 — — —
L01-3 Rear end door switch 10 – 14 V Rear end door is closed
0 V Rear end door is opened
L01-4 Rear end door opener switch 10 – 14 V Rear end door switch is not pushed
0 V Rear end door switch is pushed
L01-5 Manual door lock switch
(Unlock) 10 – 14 V
Manual door lock switch is at any position other than
unlock position
0 V Manual door lock switch is at unlock position
L01-6 Parking brake switch *0 – 3 V
↑↓
10 – 14 V Refer to “Reference waveform No. 1: ”
0 V Ignition switch is at ON po
sition and parking brake lever
is pulled up
L01-7 Driver side door switch 10 – 14 V Driver side door is closed
0 V Driver side door is opened

Downloaded from www.Manualslib.com manuals search engine 10B-39 Body Electrical Control System:
Repair Instructions
BCM (Included in Junction Block Assembly)
Removal and Installation
S7RS0BA206001
CAUTION!
Do not attempt removal of BCM from junction
block assembly as it may cause contact
failure.
If there is faulty condition in BCM, replace
junction block assembly.

Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove dash side trim (1) and steering column hole cover (2).
4) Remove junction block assembly mounting nuts (3).
5) Disconnect connectors from BCM and junction block assembly.
6) Detach wiring harness clamp from junction block assembly.
Installation
Reverse removal procedure for installation, noting
following points.
• Connect connectors securely.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Outside Air Temperature Sensor Removal and
Installation
S7RS0BA206002
For removal and installation, refer to “Outside Air
Temperature Sensor Removal and Installation (If
Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0BA206003
For inspection, refer to “Outside Air Temperature Sensor
Inspection (If Equipped) in Section 9C”.
Security Alarm Mode Selection Procedure (If
Equipped)
S7RS0BA206004
Security alarm mode can be selected by performing the
following procedure.
1) Confirm that all doors are closed, all doors are unlocked and ignition key is inserted in ignition key
cylinder.
2) Remove ignition key from ignition key cylinder.
3) Perform Step a) through e) described below within 15 seconds.
a) Insert ignition key (1) in ignition key cylinder (2).
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) twice.
d) Insert ignition key in ignition key cylinder.
e) Push lock side (3) of driver side manual lock switch (4) 3 times.
4) When Step 3) is completed, the mode changes to the next one automatically. The warning buzzer
(located in BCM) sounds by the number of specified
for each mode as follows.
• Changed from A mode to B mode: Buzzer sounds 4 times
• Changed from B mode to A mode: Buzzer sounds once
4. BCM 5. Junction block assembly
I4RS0BA20010-01
4
3
1
2
I5RS0DA20007-01

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-8
Immobilizer Indicator Lamp Remains ON after Engine StartsS7RS0BA304007
Wiring Diagram
Refer to “Immobilizer Control S ystem Wiring Circuit Diagram”.
Circuit Description
When the ignition switch is turned ON, ECM read the code by the coil antenna from ignition key. Then if the code in
transponder in the key match with the one registered with ECM, transmits indication ON signal of immobilizer indicator
lamp to combination meter in order to turn immobilizer indicator lamp on. And then, combination meter turns
immobilizer indicator lamp on. When th e engine starts to run and no malfunction is detected in the system, ECM
transmits immobilizer indicator lamp indication O FF signal to combination meter in order to turn immobilizer indicator
lamp off. And then, comb ination meter turns immobilizer indicator lamp off, but if a malfunction was or is detected,
immobilizer indicator lamp is flashes ON and OF F, when ignition switch turn to ON position.
Troubleshooting 4
Fuse check
1) Turn ignition switch to OFF position.
2) Check for fuse blown at combination meter circuit fuse in
junction block assembly.
Is fuse in good condition? Go to Step 5. Replace fuse and check
for short to power or
ground circuit.
5 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 6. Repair circuit.
6 Combination meter power and ground circuit check
1) Remove combination meter referring to “Combination
Meter Removal and Installation in Section 9C”.
2) Check for proper connection to combination meter connector terminals.
3) If OK, then turn ignition switch to ON position, Check terminal voltage of combination meter between power
supply and ground terminal. Refer to “Combination
Meter Circuit Diagram in Section 9C”.
Is it 10 – 14 V? Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
lamp still remains OFF,
substitute a known good
ECM and recheck.
Repair power supply
and/or ground circuit.
Step Action Yes No
Step
Action YesNo
1 DTC check of ECM
1) Start engine and recheck DTC of ECM while engine
running.
Is DTC P1674, P1675, P1678 and/or P1685 detected? Go to applicable DTC
diag. flow.
Go to Step 2.
2 CAN communication circuit check
1) Disconnect connectors from ECM, BCM, ABS control
module and combination meter.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
• Between BCM and combination meter
Is each CAN communication circuit in good condition? Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
lamp still remains ON,
substitute a known-
good ECM and recheck.
Repair circuit.

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-12
DTC P1621: Immobilizer Communication Line ErrorS7RS0BA304012
Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Ignition switch turn to ON position.
2) Check DTC for ECM.
Troubleshooting 3
DTC check of BCM
Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100 and/or U1144 detected? Go to applicable DTC
diag. flow.
Go to Step 4.
4 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck DTC.
Is DTC P1618 detected? Go to Step 5. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
5 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control modules
communicating by means of CAN.
3) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 6. Repair circuit.
6 Keyless start control module power and ground circuit
check
Check for keyless start control module power and ground
circuit referring to “Keyless St art Control Module Power and
Ground Circuit Check in Section 10E”.
Are they in good condition? Substitute a known-
good keyless start
control module and
recheck.
Repair keyless start
control module power
and/or ground circuits.
Step Action Yes No
Detecting Condition
Trouble Area
Communication error between ICM and ECM is detected
by ECM. • Related fuse(s)
• Circuit between ICM and ECM
•ICM
•ECM
Step
Action YesNo
1 Was “Immobilizer Control S ystem Check” performed? Go to Step 2.Go to “Immobilizer
Control System Check”.
2 Fuse check
1) Check fuse for ICM circuit.
Is fuse in good condition? Go to Step 3.
Replace fuse and check
for short to power and
ground circuit.
3 Voltage check at ICM power and ground terminal
1) Check power and ground terminal voltage of ICM
connector referring to “Inspe ction of Immobilizer Control
Module (ICM) and Its Circuit”.
Is each terminal voltage in good condition? Go to Step 4.
Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 10C-13 Immobilizer Control System:
DTC P1622: EEPROM Reading / Writing ErrorS7RS0BA304013
Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Turn ignition switch to ON position.
2) Check DTC in ECM.
Troubleshooting 1) Clear DTC(s) referring to “Diagnostic Trouble Code (DTC) Clearance”.
2) Turn the ignition switch to OFF position.
3) Check if DTC P1622 is still detected re ferring to “Diagnostic Trouble Code (DTC) Check”. If still detected, go to the
next step. If not, the troubleshooting is completed.
4) Replace ECM with new one referring to “ECM Removal and Installation in Section 1C”.
5) Perform “Procedure after ECM Replacement”.
DTC P1623: Unregistered TransponderS7RS0BA304014
Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Turn ignition switch to ON position.
2) Check DTC in ECM.
Troubleshooting 4
ICM and ECM connector check
1) With the ignition switch at OFF position, check
intermittent and poor connec tion of ICM connector and
ECM connectors referring to “Intermittent and Poor
Connection Inspection in Section 00”.
Is each connector in good condition? Go to Step 5. Repair poor connection.
5 Communication circuit check between ICM and ECM
1) Check for open, short and high resistance in serial
communication and clock circuit between ICM and ECM.
Is each communication circuit in good condition? Substitute a known-
good ICM and recheck.
If DTC P1621 is still
detected, substitute a
known good ECM and
recheck.Repair circuit.
Step Action Yes No
Detecting Condition
Trouble Area
EEPROM in ECM is corrupted. ECM
Detecting Condition Trouble Area
Transponder code in the transponder built in the ignition
key is invalid. • Use of unregistered ignition key
• Ignition key
•ICM
•ECM
Step
Action YesNo
1 Was “Immobilizer Control S ystem Check” performed? Go to Step 2.Go to “Immobilizer
Control System Check”.
2 DTC check of ECM
Is DTC other than P1623 detected? Go to applicable DTC
diag. flow.
Go to Step 3.

Downloaded from www.Manualslib.com manuals search engine 10C-15 Immobilizer Control System:
DTC P1638: Immobilizer Information MismatchedS7RS0BA304017
DTC Detecting Condition and Trouble Area
Troubleshooting3
DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100, and/or U1114 detected? Go to applicable DTC
diag. flow.
Go to step 4.
4 CAN communication circuit check
1) Disconnect connectors from ECM, BCM and ABS
control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
Is each CAN communication circuit in good condition? Go to Step 5. Repair circuit.
5 Replacement of BCM
1) Replace BCM with new one referring to “BCM (Included
in Junction Block Assembly) Removal and Installation in
Section 10B”.
2) Check ECM for DTC referring to “Diagnostic Trouble Code (DTC) Check”.
Is DTC P1636 still detected? Substitute a known-
good ECM and recheck.
BCM faulty.
Step Action Yes No
Detecting Condition
Trouble Area
• The immobilizer control sys tem information in ECM and
the one in BCM does not match.
• The registration of the immobilizer control system
information in ECM is failed. • Use of the wrong ECM
• CAN communication circuits
•BCM
•ECM
Step
Action YesNo
1 Was “Immobilizer Control S ystem Check” performed? Go to Step 2.Go to “Immobilizer
Control System Check”.
2 DTC confirmation
1) Disconnect negative (–) cable from battery for more than
5 seconds.
2) Connect negative (–) cable to battery.
3) Check if any DTC is detecte d referring to “Diagnostic
Trouble Code (DTC) Check”.
Is DTC P1638 still detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC P1674, P1675, P1678 and/or P1685 detected? Go to applicable DTC
diag. flow.
Go to Step 4.
4 DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100, U0155 and/or U1114 detected? Go to applicable DTC
diag. flow.
Go to step 5.

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-16
Inspection of Immobilizer Control Module (ICM) and Its CircuitS7RS0BA304018
ICM and its circuit can be checked at ICM wiring connector by measuring voltage.
CAUTION!
ICM cannot be checked by itself. It is strictly prohibited to connect voltmeter or ohmmeter to ICM with
connector disconnected from it.

Voltage Check
1) Remove ICM (1) from steering lock assembly or steering lock unit referrin g to “Immobilizer Control Module (ICM)
Removal and Installation”.
2) Connect ICM connector (2) to ICM.
3) Check voltage at each terminal.
NOTE
As each terminal voltage is affected by the battery voltage, confirm that it is 11 V or more when the
ignition switch is turned to ON position.

5 CAN communication circuit check
1) Disconnect connectors from ECM, BCM and ABS
control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
Is each CAN communication circuit in good condition? Go to Step 6. Repair circuit.
6 Replacement of BCM
1) Replace BCM with new one referring to “BCM (Included
in Junction Block Assembly) Removal and Installation in
Section 10B”.
2) Check ECM for DTC referring to “Diagnostic Trouble Code (DTC) Check”.
Is DTC P1638 still detected? Substitute a known-
good ECM and recheck.
BCM faulty.
Step Action Yes No
12
3
4
G24
1
2
3
I4RS0BA30005-02
3. ICM connector (harness side view)

Downloaded from www.Manualslib.com manuals search engine Keyless Start System: 10E-19
TroubleshootingStep Action Yes No 1 Combination meter power and ground circuit check
1) Turn ignition switch to ON position.
Do warning lights in combi nation meter other than key
indicator lamp light up? Go to Step 2. Check main fuse, circuit
fuse, combination meter
power and ground
circuit.
2 Driver side door request switch and its circuit check
1) Check driver side door request switch and its circuit
referring to “DTC No. 51 / No . 52 / No. 53: Driver Side /
Passenger Side / Rear End Door Request Switch
Failure”.
Is it in good condition? Go to Step 3. Repair or replace
malfunction part.
3 Key reminder switch and its circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connector from ignition switch.
3) Check key reminder switch for operation referring to
“Ignition Switch Inspection in Section 9C”.
4) If OK, check for open, short and high resistance in key reminder switch circuit.
Is it in good condition? Go to Step 4. Repair or replace
malfunction part.
4 Keyless start control module power and ground circuit
check
1) Check keyless start control module power and ground
circuit for condition referrin g to “Keyless Start Control
Module Power and Ground Circuit Check”.
Is it in good condition? Go to Step 5. Repair circuit.
5 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control modules
communicating by means of CAN.
3) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Substitute a known-
good keyless start
control module and
recheck.
Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 10E-26 Keyless Start System:
TroubleshootingStep Action Yes No 1 Was “Keyless Start System Check” performed? Go to Step 2. Go to “Keyless Start
System Check”.
2 DTC check of keyless start control module
Is DTC No. 33 detected? Go to “DTC No. 33:
Control Module
Communication Bus
Off”.Go to Step 3.
3 DTC check of BCM
1) Check BCM for DTC.
Is DTC U1073, DTC U1100 or DTC U1101 detected? Go to applicable DTC
diag flow.
Go to Step 4.
4 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck keyless start control module for DTC.
Is DTC No.31 detected? Go to Step 5. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
5 CAN communication circuit check
1) Disconnect connectors from BCM, combination meter
and keyless start control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between BCM and combination meter
• Between combination meter and keyless start control module
Is each CAN communication circuit in good condition? Go to Step 6. Repair circuit.
6 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules other than Step 5 for open, short and high
resistance.
Is each CAN communication circuit in good condition? Go to Step 7. Repair circuit.
7 DTC check of ECM
1) Connect connectors disconnected control module
communications by means of CAN.
2) Check ECM for DTC.
Is DTC P1678 detected? Check BCM power and
ground circuit. If circuit
is OK, substitute a
known-good BCM and
recheck.
Go to Step 8.

Downloaded from www.Manualslib.com manuals search engine Keyless Start System: 10E-27
DTC No. 33: Control Module Communication Bus OffS7RS0BA504021
Wiring Diagram
Refer to “DTC No. 31: Lost Communication with BCM”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Clear DTC referring to “DTC Clearance”.
2) Start engine and run it for 1 min. or more.
3) Check DTC referring to “DTC Check”.
Troubleshooting 8
DTC check of keyless start control module
1) Turn ignition switch to OFF position.
2) Disconnect connector of any one of control module other
than keyless start control module.
3) Recheck keyless start control module for DTC.
Is DTC No.31 detected? Using same method,
disconnect connectors
of control module other
than keyless start
control module one by
one to check if DTC
No.31 is detected.
If DTC No.31 is
detected even through
connector of control
module other than
keyless start control
module is disconnected,
substitute a known-
good keyless start
control module and
recheck.Check power and
ground circuit of
disconnected control
module and recheck. If
circuit is OK, substitute
a known-good
disconnected control
module and recheck.
Step Action Yes No
DTC detecting condition
Trouble area
Communication is not availabl e with all control modules
connected by CAN • CAN communication circuit
• Combination meter
• Keyless start control module
•BCM
• TCM (A/T model)
•ECM
• ABS control module
Step
Action YesNo
1 Was “Keyless Start System Check” performed? Go to Step 2.Go to “Keyless Start
System Check”.
2 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck keyless start control module for DTC.
Is DTC No. 33 detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.