Steering wheel wire SUZUKI SWIFT 2005 2.G Service Owner's Guide

Downloaded from www.Manualslib.com manuals search engine 8B-86 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance LowS7RS0B8204044
Wiring Diagram2 1) With ignition switch OFF, disconnect SDM connector
“L29”.
2) Check proper connection to SDM at terminals “L29-19” and “L29-20” or “L29-21” and “L29-22”.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
4) Measure resistance between “L29-19” and “L29-20” terminals (for DTC B1361) or “L29-21” and “L29-22”
terminals (for DTC B1365) with connected special tools
(A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
Is resistance 2.82
Ω or less? Substitute a known-
good SDM and recheck.
DTC B1361: Repair
high resistance or open
in “YEL/GRN” or “YEL/
BLU” wire circuit.
DTC B1365: Repair
high resistance or open
in “BLK/YEL” or “BRN/
YEL” wire circuit.
Step Action Yes No
(A)
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820033-02
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-20
DC+
L29-19
DC-YEL/BLU
YEL/GRN
56
“L18”
L29-21
PC+
L29-22
PC-BRN/YEL BLK/YEL7
“L41”[A]
I7RS0A820031-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side curtain-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side curtain-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-87
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The combined resistance of the side curtain-air bag (inflator) module (driver or passenger), harness wiring and
connector terminal contact is below a specified value for specified time.
Flow Test Description
Step 1: Check whether malfunction is in side curtain-air bag (inflator) module.
Step 2: Check side curtain-air bag initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, remove rear side upper trim of driver or passenger side and disconnect side curtain-air
bag (inflator) module connector.
2) Check proper connection to side curtain-air bag (inflator) module at terminals in “L18” or “L41” connector.
3) If OK, then connect special tools (A), (B) and (C) to side curtain-air bag (inflator) module connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1362 or B1366 still
indicated? Go to Step 2.
Replace side curtain-air
bag (inflator) module
referring to “Side
Curtain-Air Bag
(Inflator) Module
Removal and
Installation”.
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820032-04

Downloaded from www.Manualslib.com manuals search engine 8B-88 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to GroundS7RS0B8204045
Wiring Diagram2 1) With ignition switch OFF, disconnect SDM connector
“L29”.
2) Check proper connection to SDM at terminals “L29-19” and “L29-20” or “L29-21” and “L29-22”.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
4) Measure resistance between “L29-19” and “L29-20” terminals (for DTC B1362) or “L29-21” and “L29-22”
terminals (for DTC B1366) with connected special tools
(A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
Is resistance 1.8
Ω or more? Substitute a known-
good SDM and recheck.
DTC B1362: Repair
short from “YEL/GRN”
wire circuit to “YEL/
BLU” wire circuit or from
“YEL/GRN” or “YEL/
BLU” wire circuit to
other wire circuit.
DTC B1366: Repair
short from “BLK/YEL”
wire circuit to “BRN/
YEL” wire circuit or from
“BLK/YEL” or “BRN/
YEL” wire circuit to
other wire circuit.
Step Action Yes No
(A)
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820033-02
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-20
DC+
L29-19
DC-YEL/BLU
YEL/GRN
56
“L18”
L29-21
PC+
L29-22
PC-BRN/YEL BLK/YEL7
“L41”[A]
I7RS0A820031-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side curtain-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side curtain-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-89
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The voltage measured at side curtain-air bag (driver or passenger) initiator circuit is below a specified value for
specified time.
Flow Test Description
Step 1: Check whether malfunction is in side curtain-air bag (inflator) module.
Step 2: Check side curtain-air bag initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, remove rear side upper trim of driver or passenger side and disconnect side curtain-air
bag (inflator) module connector.
2) Check proper connection to side-air bag (inflator) module at terminals in “L18” or “L41” connector.
3) If OK, then connect special tools (A), (B) and (C) to side curtain-air bag (inflator) module connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1363 or B1367 still
indicated? Go to Step 2.
Replace side curtain-air
bag (inflator) module
referring to “Side
Curtain-Air Bag
(Inflator) Module
Removal and
Installation”.
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820032-04

Downloaded from www.Manualslib.com manuals search engine 8B-90 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power CircuitS7RS0B8204046
Wiring Diagram2 1) With ignition switch OFF, disconnect SDM connector
“L29”.
2) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
3) Measure resistance between “L29-19” and body ground, and between “L29-20” and body ground (for DTC
B1363) or “L29-21” and body ground, and between “L29-
22” and body ground (for DTC B1367) with connected
special tools (A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
Is resistance infinity? Substitute a known-
good SDM and recheck.
DTC B1363: Repair
short from “YEL/GRN”
or “YEL/BLU” wire
circuit to ground.
DTC B1367: Repair
short from “BLK/YEL” or
“BRN/YEL” wire circuit
to ground.
Step Action Yes No
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
(A)
I7RS0B820006-01
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-20
DC+
L29-19
DC-YEL/BLU
YEL/GRN
56
“L18”
L29-21
PC+
L29-22
PC-BRN/YEL BLK/YEL7
“L41”[A]
I7RS0A820031-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side curtain-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side curtain-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-91
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The voltage measured at side curtain-air bag (driver or passenger) initiator circuit is above a specified value for
specified time.
Flow Test Description
Step 1: Check whether malfunction is in side curtain-air bag (inflator) module.
Step 2: Check side curtain-air bag initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, remove rear side upper trim of driver or passenger side and disconnect side curtain-air
bag (inflator) module connector.
2) Check proper connection to side curtain-air bag (inflator) module at terminals in “L18” or “L41” connector.
3) If OK, then connect special tools (A), (B) and (C) to side curtain-air bag (inflator) module connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1364 or B1368 still
indicated? Go to Step 2.
Replace side curtain-air
bag (inflator) module
referring to “Side
Curtain-Air Bag
(Inflator) Module
Removal and
Installation”.
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820032-04

Downloaded from www.Manualslib.com manuals search engine 8B-92 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

2 1) With ignition switch OFF, disconnect SDM connector “L29”.
2) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
3) Measure voltage between “L29-19” and body ground, and between “L29-20” and ground (for DTC B1364) or
“L29-21” and body ground, and between “L29-22” and
body ground (for DTC B1368) with connected special
tools (A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
With ignition switch ON, is voltage 1 V or less? Substitute a known-
good SDM and recheck.
DTC B1064: Repair
short from “YEL/GRN”
or “YEL/BLU” wire
circuit to power circuit.
DTC B1068: Repair
short from “BLK/YEL” or
“BRN/YEL” wire circuit
to power circuit.
Step Action Yes No
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
(A)
I7RS0B820006-01

Downloaded from www.Manualslib.com manuals search engine 8B-96 Air Bag System:
Repair and Inspection Required after AccidentS7RS0B8204049
CAUTION!
• All air bag system components, including the electrical harness (component
mounting points), must be inspected after
an accident. If any components are
damaged or bent, they must be replaced
even if air bag system activation did not
occur.
• Never use air bag system parts from another vehicle.
• Do not attempt to service the parts below. Service of these parts is by replacement
only.
– Driver / Passenger air bag (inflator) modules
– Driver / Passenger side-air bag (inflator) modules
– Driver / Passenger side curtain-air bag (inflator) modules
– Driver / Passenger seat belt pretensioners
–Forward-sensor
– Driver / Passenger side-sensors
–SDM
– Contact coil and combination switch assembly
– Air bag wire harness in main harness, instrument panel harness and floor
harness.
• Proper operation of the sensors and air bag system requires that any repairs to the
vehicle structure return it to its original
production configuration.

CAUTION!
After detecting one time of such collision as
to meet deployment conditions, the SDM
must not be used.
Refer to “Air Bag Diagnostic System Check”
when checking the SDM.

Accident with Deployment / Activation – Component
Replacement
When driver and passenger air bags are deployed, the
following components must be replaced.
• Driver and passenger air bag (inflator) modules
• Driver and passenger seat belt pretensioners
• SDM after detecting such collision as to meet
deployment conditions
• Forward-sensor
• Instrument panel When side-air bag and side curtain-air bag are deployed,
the following components must be replaced.
• Deployed side-air bag (inflator) module
• Deployed side curtain-air bag (inflator) module
• Side-sensor
•SDM
Accident with or without Deployment / Activation –
Component Inspections
Certain air bag and restraint system components must
be inspected after any crash, whether the air bag system
activated or not. If any faul
ty condition is found in the
following checks, replace faulty part.
Those components are:
• Steering column (1) and shaft joints
– Check for length, damage and bend according to “Checking Steering Column for Accident Damage in
Section 6B”.
• Steering column bracket (2) and capsules – Check for damage and bent.
• Steering wheel and driver air bag (inflator) module – Check for damage or air bag (inflator) module fitness.
– Check trim cover (pad surface) for cracks.
– Check wire harness and connector for damage or tightness.
2
1
I4RS0A820046-01
I4RS0A820047-01

Downloaded from www.Manualslib.com manuals search engine 8B-98 Air Bag System:
• Side-sensor– Check sensor (1) and under body (2) for dents, cracks, deformation or rust.
– Check sensor connector (sensor side and harness side) (3) or sensor lead wire (4) for damage, crack,
scorching or melting.
• Seat belt pretensioner – Check for dents, cracks , damage or fitness
– Check harness and connector for damage or tightness. • Seat belts and mounting points
– Refer to “Front Seat Belt Components in Section 8A”.
• “AIR BAG” warning right
– After vehicle is completely repaired, perform “Air Bag Diagnostic System Check”.
• Side-air bag (inflator) module – Check for dents, cra cks, damage or fitness.
– Check trim cover for cracks or deformities.
– Check wire harness and connector for damage or tightness.
• Side curtain-air bag (inflator) module – Check for dents, cra cks, damage or fitness.
– Check harness wire harness and connector for damage or tightness.
– Check headlining for cracks or deformation.
Repair Instructions
Disabling Air Bag SystemS7RS0B8206001
1) Turn steering wheel so that vehicle’s wheels (front tires) are pointing straight ahead.
2) Disconnect negative (–) cable at battery.
3) Turn ignition switch to “LOCK” position and remove key.
4) Remove “A/BAG” fu se from fuse box.
5) Pull out glove box while pushing its stopper from
both right and left sides and disconnect yellow
connector (1) for driver and passenger air bags as
follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector. 6) If equipped with side-air bag (inflator) module,
disconnect yellow connector of side-air bag (inflator)
module under front seat cushion (3).
a) Release locking of lock slider.
b) After unlocked, disconnect connector.
1. Seat belt
2. Retractor assembly
13 4
2I4RS0A820051-01
I3JA01820043-01

Downloaded from www.Manualslib.com manuals search engine 8B-102 Air Bag System:
4) Remove air bag (inflator) module from steering wheel.
5) Disconnect driver air bag (inflator) module connector (1) of driver air bag (inflator) module and horn
connector (2) as shown in figure.
a) Unlock lock button (3).
b) With lock button unlocked, disconnect connector.
WARNING!
Special care is necessary when handling and
storing a live (undeployed) air bag (inflator)
module. Observe “Precautions on Handling
and Storage of Air Bag System
Components”. Otherwise, personal injury
may result.

Installation
1) Connect horn connector (1) securely.
2) Connect driver air bag (inflator) module connector (2) to driver air bag (inflator) module (3) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button.
3) Install driver air bag (inflator) module (1) to steering wheel (2), taking care so t hat no part of wire harness
is caught between them.
4) Make sure that clearance between module (1) and steering wheel (2) is uniform all the way.
5) Tighten driver air bag (inflator) module mounting bolt (left side) (3) to specified torque first and then driver
air bag (inflator) module mounting bolt (right side) (4)
to specified torque.
Tightening torque
Driver air bag (inflator) module mounting bolt
(a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
6) Enable air bag system. Refer to “Enabling Air Bag System”.
7) Connect negative cable at battery.
1
2
3 a)
b)
I4RS0A820057-01
1
2
3 a)
b)
I4RS0A820058-01
I5RH01820103-01