Solenoid SUZUKI SWIFT 2005 2.G Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 5A-38 Automatic Transmission/Transaxle:
Trouble Diagnosis 2
On-vehicle repair
Condition Possible cause Correction / Reference Item
Unable to run in all range Faulty valve body component Replace valve body assembly.
Excessive shift shock Engine abnormal condition Inspect and repair engine.
Malfunction of shift solenoid valve-A
and/or -B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Malfunction of timing solenoid valve only
when N → D or 3 ↔ 4 shifting Inspect. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Malfunction of brake light switch except
N → D or N → R shifting Inspect referring to “Brake Light Switch
Inspection in Section 9B”. If NG, replace.
Malfunction of crankshaft position
sensor Inspect referring to “CKP Sensor Inspection in
Section 1C”. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Poor 1
→ 2 shift Malfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Poor 2
→ 3 shift Malfunction of shift solenoid valve-A Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-39
Poor 3 → 4 shiftMalfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of timing solenoid valve Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Malfunction of “3” position switch Inspect. If NG, replace.
Malfunction of engine coolant
temperature sensor Inspect referring to “ECT Sensor Inspection in
Section 1C”. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Faulty valve body component Replace valve body assembly.
Poor 4
→ 3 shift Malfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of timing solenoid valve Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of “3” position off switch Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Faulty valve body component Replace valve body assembly.
Poor 3
→ 2 shift Malfunction of shift solenoid valve-A Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Poor 2
→ 1 shift Malfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Incorrect shift point Engine abnormal condition Inspect and repair engine.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Condition Possible cause Correction / Reference Item

Downloaded from www.Manualslib.com manuals search engine 5A-40 Automatic Transmission/Transaxle:
Trouble Diagnosis 3
Off-vehicle repairNon operate TCC (lock-
up) system
Malfunction of TCC solenoid valve
Inspect. If NG, replace.
Malfunction of shift solenoid valve-A
and/or -B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Malfunction of engine coolant
temperature sensor Inspect referring to “ECT Sensor Inspection in
Section 1C”. If NG, replace.
Malfunction of brake light switch Inspect referring to “Brake Light Switch
Inspection in Section 9B”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Excessive “N”
→ “D” or
“N”
→ “R” time lag Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Pressure control solenoid valve circuit
faulty Inspect. If NG, replace valve body assembly.
Clogged oil strainer Replace.
Faulty valve body component Replace valve body assembly.
Condition Possible cause Correction / Reference Item
Condition
Possible cause Correction / Reference Item
Unable to run in all range Faulty oil pump Inspect. If NG, replace.
Seized or broken planetary gear Inspect. If NG, replace.
Faulty one-way No.2 clutch Inspect. If NG, replace.
Damaged drive plate Inspect. If NG, replace.
Faulty forward clutch Inspect. If NG, replace.
Faulty reverse clutch Inspect. If NG, replace.
Faulty 1st and reverse brake Inspect. If NG, replace.
Faulty torque converter Replace.
Excessive “N”
→ “D” shift
shock Faulty forward clutch
Inspect. If NG, replace.
Excessive “N”
→ “R” shift
shock Faulty reverse clutch
Inspect. If NG, replace.
Faulty 1st and reverse brake Inspect. If NG, replace.
Poor 1
→ 2 shift,
excessive shock or
slippage Faulty 2nd brake
Inspect. If NG, replace.
Faulty one-way No.1 clutch Inspect. If NG, replace.
Poor 2
→ 3 shift,
excessive shock or
slippage Faulty direct clutch
Inspect. If NG, replace.
Poor 3
↔ O/D shift,
excessive shock or
slippage Faulty forward clutch
Inspect. If NG, replace.
Faulty O/D and 2nd coast brake Inspect. If NG, replace.
Poor 3
→ 2 shift,
excessive shock or
slippage Faulty direct clutch
Inspect. If NG, replace.
Faulty one-way No.1 clutch Inspect. If NG, replace.
Poor 2
→ 1 shift,
excessive shock or
slippage Faulty 2nd brake
Inspect. If NG, replace.
Faulty one-way No.2 clutch Inspect. If NG, replace.

Downloaded from www.Manualslib.com manuals search engine 5A-42 Automatic Transmission/Transaxle:
No Lock-Up OccursS7RS0B5104020
System Description
TCM turns TCC solenoid OFF under any of the following conditions.
• Brake light switch is turned ON (Brake pedal is depressed).
• Transmission fluid temperat ure is less than 60 °C (140 °F).
• Throttle opening is as much as 0%.
• TCM detects the following DTCs. P0705 / P0707 / P0712 / P0713 / P0717 / P0722 / P0787 / P0788 / P0961 / P0962 / P0963 / P0973 / P0974 / P0976
/ P0977 / P1702 / P1703 / P1774 / P1777 / P2762 / P2763 / P2764
Troubleshooting
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and a tester, on a level road.

3 1) Perform running test under the following conditions and measure voltage between terminal “C34-16” of TCM
connector and ground, terminal “C34-15” of TCM
connector and ground.
• Engine coolant temperature is in normal operating temperature.
• Select lever is in “D” range.
• Drive vehicle with 4th gear condition referring to “Automatic Gear Shift Table”.
Voltage between TCM connector and ground
Between terminal “C34-16” of TCM connector and
ground: 0 – 1 V
Between terminal “C34-15” of TCM connector and
ground: 8 – 14 V
Do results satisfy the value? Faulty shift solenoid
valve, circuit or
transaxle.
“BRN” circuit shorted to
power circuit or open, or
“BLK/YEL” circuit
shorted to ground. If
wire is OK, go to Step 4.
4 “3” position switch signal inspection
1) With ignition switch turned ON, check voltage between
“L01-8” terminal of BCM coupler and ground.
“3” position switch signal specification
Shift select lever to “3” or “2” range: 8 – 14 V
Shift select lever to other above range: 0 – 1 V
Is result as specified? Substitute a known-
good TCM and recheck.
Faulty “3” position
switch or its circuit.
Step Action Yes No

Downloaded from www.Manualslib.com manuals search engine 5A-54 Automatic Transmission/Transaxle:
DTC P0787: Shift / Timing Solenoid LowS7RS0B5104029
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ig nition switch OFF, if available.
2) Clear DTC in TCM memory.
3) Start engine and shift select lever to “N” range.
4) Repeat shifting select lever from “N” range to “D” range and vice versa for 3 times.
5) Check DTC.
1. TCM 3. A/T
2. Timing solenoid valve [A]: Terminal arrangement of TCM connector (viewed from harness side)
12V
C34-14BLU/BLK
31
2
14
C34C35
[A]
I4RS0A510014-01
DTC detecting condition Trouble area
Voltage of timing solenoid valve TCM terminal is low although TCM
is commanding timing sole noid valve to turn ON. • Timing solenoid valve circuit shorted to ground
• Timing solenoid valve malfunction
•TCM

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-55
DTC TroubleshootingStep Action Yes No 1 Was “A/T System Check” performed? Go to Step 2. Go to “A/T System
Check”.
2 Check timing solenoid valve resistance
1) Turn ignition switch OFF.
2) Disconnect valve body harness connector (1), (2) on
transaxle.
3) Check for proper connection to solenoid valve at “BLU/ BLK” circuit.
4) Check resistance of solenoid valve.
Timing solenoid valve resistance
Between terminal of transaxle side valve body
harness connector and transaxle: 11 – 15 Ω at 20 °C
(68 °F)
Is check result satisfactory? Go to Step 3. Replace timing solenoid
valve or lead wire.
3 Check timing solenoid valve circuit for ground short
1) Connect valve body harness connector.
2) Disconnect TCM connectors.
3) Measure resistance between terminal “C34-14” of
disconnected harness side TCM connector and ground.
Is it 11 – 15
Ω at 20 °C (68 °F)? Intermittent trouble or
faulty TCM.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If OK, substitute a
known-good TCM and
recheck.“WHT/GRN” circuit
shorted to ground.
1
6
7
89
10 5
43 2
1
2
I3RM0B510018-01

Downloaded from www.Manualslib.com manuals search engine 5A-56 Automatic Transmission/Transaxle:
DTC P0788: Shift / Timing Solenoid HighS7RS0B5104030
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ig nition switch OFF, if available.
2) Clear DTC in TCM memory.
3) Start engine and shift select lever to “N” range.
4) Repeat shifting select lever from “N” range to “D” range and vice versa for 3 times.
5) Check DTC.
DTC Troubleshooting
1. TCM 3. A/T
2. Timing solenoid valve [A]: Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting condition Trouble area
Voltage of timing solenoid valve TCM terminal is high
although TCM is commanding timing solenoid valve to turn
OFF. • Timing solenoid valve circuit open or shorted to
power circuit
• Timing solenoid valve malfunction
•TCM
12V
C34-14BLU/BLK
31
2
14
C34C35
[A]
I4RS0A510014-01
Step Action YesNo
1 Was “A/T System Check” performed? Go to Step 2.Go to “A/T System
Check”.
2 Check timing solenoid valve circuit for IG short
1) Disconnect TCM connectors.
2) Turn ignition switch ON and measure voltage between
terminal “C34-14” of harness side TCM connector and
ground.
Is it 0 – 1 V? Go to Step 3.
“BLU/BLK” circuit
shorted to power circuit.
3 Check timing solenoid valve circuit for open
1) Measure resistance between terminal “C34-14” of
disconnected harness side TCM connector and ground.
Is it 11 – 15
Ω at 20 °C (68 °F)? Intermittent trouble or
faulty TCM.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If OK, substitute a
known-good TCM and
recheck.Go to Step 4.

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-57
4Check timing solenoid valve resistance
1) Turn ignition switch OFF.
2) Disconnect valve body harness connector (1), (2) on
transaxle.
3) Check for proper connection to solenoid valve at “BLU/ BLK” circuit.
4) Check resistance of solenoid valve.
Timing solenoid valve resistance
Between terminal of transaxle side valve body
harness connector and transaxle: 11 – 15 Ω at 20 °C
(68 °F)
Is check result satisfactory? “BLU/BLK” circuit open. Replace timing solenoid
valve or lead wire.
Step Action Yes No
1
6
7
89
10 5
43 2
1
2
I3RM0B510018-01

Downloaded from www.Manualslib.com manuals search engine 5A-58 Automatic Transmission/Transaxle:
DTC P0961: Pressure Control Solenoid “A” Control Circuit Range / PerformanceS7RS0B5104049
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Clear DTC in TCM memory.
3) Start engine.
4) Keep engine running at idle speed for 30 seconds or more.
5) Stop vehicle and check DTC.
1. TCM 3. A/T
2. Pressure control solenoid valve [A]: Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting condition Trouble area
Difference between target current of control solenoid valve
circuit and monitor current of control solenoid valve circuit
is more than specification. • Malfunction of pressure control solenoid valve or its
circuit malfunction
•TCM
12V
C34-4
C34-2
GRY
LT GRN/BLK
3
1
2
42
C34C35
[A]
I4RS0A510015-01

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-59
DTC TroubleshootingStep Action Yes No 1 Was “A/T System Check” performed? Go to Step 2. Go to “A/T System
Check”.
2 Check pressure control solenoid valve resistance
1) Turn ignition switch OFF position.
2) Disconnect valve body harness connector (1), (2) on
automatic transaxle.
3) Check for proper connection to terminal of valve body harness connector at “GRY” and “LT GRN/BLK” circuit.
4) Check resistance of pressure control solenoid valve.
Pressure control solenoid valve resistance
Between terminals of transaxle side valve body
harness connector: 5.0 – 5.6 Ω at 20 °C (68 °F)
Between terminals of transaxle side valve body
harness connector and Transaxle: Infinity
Is check results satisfactory? Go to Step 3. Replace pressure
control solenoid valve or
valve body harness.
3 Check for pressure control solenoid valve circuit
1) Disconnect TCM connectors.
2) Disconnect valve body harness connector and TCM
connectors.
3) Check for proper connection to TCM at terminals “C34- 2” and “C34-4”. If connection is OK, check circuit for
open, short, and high resistance for the following circuit.
• Between “C34-2” terminal of TCM connector and “LT GRN/BLK” terminal of valve body harness connector.
• Between “C34-4” terminal of TCM connector and “GRY” terminal of valve body harness connector.
Are they in good condition? Intermittent trouble or
faulty TCM. Check for
intermittent referring to
“Intermittent and Poor
Connection Inspection
in Section 00” If OK,
substitute a known-
good TCM and recheck.
Repair “LT GRN/BLK”
and/or “GRY” circuit.
1
6
7
89
10 5
43 2
1
2
I3RM0B510020-01