ground SUZUKI SWIFT 2005 2.G Service Manual PDF

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-137
DTC P0620: Generator Control CircuitS7RS0B1104057
System and Wiring Diagram
Generator Control System Description
Refer to “Generator Control System Description”.3
Wire circuit check
1) Disconnect starting motor control relay in individual
circuit fuse box No.1 with ignition switch turned OFF.
2) Check for proper connection to starting motor control relay at “RED/WHT”, “RED”, “WHT”, “YEL” (for A/T
model) and “YEL/GRN” (for M/T model) wire terminals.
3) Disconnect connector from starting motor.
4) Measure voltage between “C37-48” terminal of ECM connector and vehicle body ground with ignition switch
turned ON.
Is voltage 0 – 1 V? Go to Step 4. For A/T model, “YEL” or
“YEL/GRN” wire is
shorted to power circuit.
For M/T model, “YEL/
GRN” wire is shorted to
power circuit.
If wires are OK,
substitute a known good
ECM and recheck.
4 Wire circuit check
1) Measure voltage between “RED/WHT” wire terminal of
starting motor control relay connector and vehicle body
ground with ignition switch turned ON.
Is voltage 0 – 1 V? Check starting motor
control relay. If OK,
substitute a known-
good ECM and recheck.
Faulty ignition switch,
check ignition switch
referring to “Ignition
Switch Inspection in
Section 9C”.
If ignition switch is OK,
check for short circuit
between ignition switch
and starting motor
control relay to power
circuit.
Step Action Yes No
IG
L
C
FR
E 4
2
BRN/BLKC37-8
BLU/YELC37-28
B
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238 1
3 5
I5RS0C110013-01
1. Generator
3. Field coil 5. Ignition switch
2. IC regulator 4. ECM 6. Charge lamp

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-139
DTC P0625 / P0626: Generator Field Terminal Circuit Low / HighS7RS0B1104058
System and Wiring Diagram
Refer to “DTC P0620: Generator Control Circuit”.
Generator Control System Description
Refer to “Generator Control System Description”.
DTC Detecting Condition and Trouble Area 3
Generator control circuit check
1) Disconnect connector from generator and ECM with
ignition switch turned OFF.
2) Check for proper connection of wire terminal to generator connector and to ECM connector.
3) If connections are OK, check generator control circuit for
the following.
• Resistance of generator control circuit wire between generator connector and ECM connector is less than
1 Ω (continuity check)
• Resistance between generator control circuit wire of
generator connector and vehicle body ground is
infinity (ground circuit short check)
• Voltage between generator control circuit wire of generator connector and vehicle body ground is 0 V
with ignition switch tuned ON (power circuit short
check)
Are they in good condition? Go to Step 3. Repair or replace
defective wire.
4 Generator check
1) Check for generator output referring to “Generator Test
(Undercharged Battery Check) in Section 1J”.
Is check result satisfactory? Go to Step 4. Repair or replace
generator.
5 Electric load current sensor check
1) Check for electric load current sensor output referring to
“Electric Load Current Sensor On-Vehicle Inspection in
Section 1C”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Replace electric load
current sensor.
Step Action Yes No
DTC detecting condition
Trouble area
P0625:
Generator field coil duty is 0% (high voltage) for more than
specified time even through generator control is minimum
regulation (control duty 0%).
(1 driving cycle detection logic but MIL does not light up)
P0626:
Generator field coil duty is 100% (low voltage) for more than
specified time even through ge nerator control is maximum
regulation (control duty 100%) or Generator field coil duty is 100%
(low voltage) when engine is starting.
(1 driving cycle detection logic but MIL does not light up) • Generator and/or its circuit
•ECM

Downloaded from www.Manualslib.com manuals search engine 1A-140 Engine General Information and Diagnosis:
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool to DLC.
2) Turn ON ignition switch and clear DTC.
3) Make sure that all accessory switch is tuned OFF.
4) Start engine and warm it up to normal operating temperature (ECT approx. 90 – 95 °C, 193 – 203 °F).
5) Turn ON following accessory switch. • Head lights switch.
• Blower motor switch (max position).
• Rear defogger switch.
6) Increase engine speed to 4000 rpm and keep it for 10 sec. or more.
7) Decrease engine speed to idle.
8) Check DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Generator control circuit check
1) Disconnect connector from generator and ECM with
ignition switch turned OFF.
2) Check for proper connection of wire terminal to generator connector and to ECM connector.
3) If connections are OK, check generator control (generator “C” terminal) circuit and field coil monitor
(generator “FR” terminal) circuit for the following.
• Resistance of each generato r control wire and field
coil monitor wire between generator connector and
ECM connector is less than 1 Ω (continuity check)
• Resistance between generator control wire and field coil monitor wire of generator connector is infinity
(insulation check)
• Resistance between each generator control wire and field coil monitor wire of generator connector and
vehicle body ground is infinity (ground circuit short
check)
• Voltage between each generator control wire and field
coil monitor wire of generator connector and vehicle
body ground is 0 V with ignition switch tuned ON
(power circuit short check)
Are they in good condition? Go to Step 3.
Repair or replace
defective wire.
3 Generator check
1) Check for generator output referring to “Generator Test
(Undercharged Battery Check) in Section 1J” and
“Generator Inspection in Section 1J”.
Is check result satisfactory? Substitute a known
good ECM and recheck.
Repair or replace
generator.

Downloaded from www.Manualslib.com manuals search engine 1A-142 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Electric load current sensor power and ground circuit
check
1) Disconnect connector from electric load current sensor.
2) Check electric load current sensor circuit for the
following.
• Voltage between “BLK/WHT” wire terminal of electric load current sensor conn ector and vehicle body
ground is 10 – 14 V with ignition switch turned ON
• Resistance between “BLK /ORN” wire terminal of
electric load current sensor connector and vehicle
body ground is less than 2 Ω
Are they in good condition? Go to Step 3.
Repair or replace
defective wire.
3 Electric load current sensor output circuit check
1) Disconnect connectors from ECM.
2) Check electric load current sensor circuit for the
following.
• Resistance between “PNK/BLU” wire terminal of electric load current sensor connector and “C37-23”
terminal of ECM connector is less than 2 Ω
• Resistance between “PNK/BLU” wire terminal of electric load current sensor connector and vehicle
body ground is infinity
• Voltage between “PNK/BLU” wire terminal of electric load current sensor conn ector and vehicle body
ground is 0 V with ignition switch turned ON
Are they in good condition? Go to Step 4.
Repair or replace
defective wire.
4 Electric load current sensor check
1) Check for electric load current sensor output referring to
“Electric Load Current Sensor On-Vehicle Inspection in
Section 1C”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Faulty electric load
current sensor.

Downloaded from www.Manualslib.com manuals search engine 1A-144 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC P1603: TCM Trouble Code DetectedS7RS0B1104061
Wiring Diagram
DTC Detecting Condition
When ECM receives a trouble code from TCM, which indicates that some problem occurred in sensor circuits and its
calculated values used for operations such as idle speed control, engine power control, and so on by TCM, ECM sets
DTC P1603. (TCM outputs the trouble code to ECM when TCM can not compute the engine control signal due to
malfunctions of sensor circuits used for gear shift control.) Step Action Yes No
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2 Battery voltage supply circuit check
1) Turn OFF ignition switch.
2) Remove ECM from its br acket with ECM connectors
connected.
3) With engine running, measure voltage between “E23-2” terminal of ECM connector and engine ground.
Is voltage 10 – 14 V? Poor “E23-2”
connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If wire and connections
are OK, substitute a
known-good ECM and
recheck.“RADIO” fuse blown,
“WHT” or “WHT/RED”
wire is circuit open or
short circuit.
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
1
RED
WHT
C37-13
C37-12
RED
WHTC34-7
C34-17
2
I6RS0C110026-01
1. ECM
2. TCM (for A/T model)

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-147
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Control module connector check
1) Check connection of connectors of all control module/
sensor communicating by means of CAN.
2) Recheck DTC.
Is DTC P1674 detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control module/sensor
communicating by means of CAN.
3) Check CAN communication circuit between control module/sensor for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 4.
Repair circuit.
4 DTC check of ECM
1) Turn ignition switch to OFF position.
2) Connect connectors of di sconnected control module/
sensor communicating by means of CAN.
3) Disconnect connector from any one of control module/ sensor other than BCM and ECM.
4) Recheck ECM for DTC.
Is DTC P1674 detected? Disconnect connectors
of control module/
sensor other than the
one whose connector is
disconnected in Step 3)
one by one and check
that DTC P1674 is
detected by ECM each
time connector is
disconnected. When
DTC P1674 is not
detected by ECM while
checking in this way, go
to description under
“NO” below. If DTC
P1674 is detected by
ECM, go to Step 5.Check power and
ground circuit of control
module disconnect in
Step 3). If circuit is OK,
substitute a known-
good control module
disconnected in Step 3)
and recheck.
5 DTC check of ECM
1) Substitute a known-good BCM and recheck ECM for
DTC.
Is DTC P1674 detected? Substitute a known-
good ECM and recheck.
End.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-153
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Throttle actuator circuit check
1) Disconnect connectors from electric throttle body and
ECM with ignition switch turned OFF.
2) Check for proper connection of electric throttle body and ECM connectors at “LT GRN/RED” wire, “LT GRN/BLK”
wire. “C37-45” and “C37-44” terminals.
3) Turn ON ignition switch.
4) Measure voltage between “LT GRN/RED” wire terminal of electric throttle body connector and engine ground,
between “LT GRN/BLK” wire terminal of electric throttle
body connector and engine ground.
Is voltage 0 V? Go to Step 3.
“LT GRN/RED” wire
and/or “LT GRN/BLK”
wire is shorted to power
circuit.
3 Throttle actuator circuit check
1) Turn OFF ignition switch.
2) Measure resistance between “LT GRN/RED” wire
terminal of electric throttle body connector and engine
ground, between “LT GRN/BLK” wire terminal of electric
throttle body connector and engine ground.
Is resistance infinity? Go to Step 4.
“LT GRN/RED” wire
and/or “LT GRN/BLK”
wire is shorted to
ground circuit.
4 Throttle actuator circuit check
1) Check throttle actuator refe rring to “Throttle Actuator
Performance Check” under “Electric Throttle Body
Assembly On-Vehicle Inspection in Section 1C”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Replace electric throttle
body
"GRN"
"RED"
"WHT"
"BLK"
"LT GRN/BLK"
"LT GRN/RED"
I4RS0B110022-02

Downloaded from www.Manualslib.com manuals search engine 1A-154 Engine General Information and Diagnosis:
DTC P2102: Throttle Actuator Control Motor Circuit LowS7RS0B1104068
Wiring Diagram
Refer to “DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
Power supply voltage of throttle actuator control circuit is
less than 5 V for specified time even if throttle actuator
control relay is turned on.
(1 driving detection logic) • Throttle actuator control relay circuit
• Throttle actuator control relay
•ECM
Step
Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Throttle actuator cont rol relay circuit check
1) Remove ECM from its br acket with ECM connectors
connected.
2) Check for proper connection of ECM connector at “E23- 45” and “E23-32” terminals.
3) Turn ON ignition switch.
4) Measure voltage between “E23-32” terminal of ECM connector and engine ground.
Is voltage 10 – 14 V? Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
Go to Step 3.
3 Is “TH MOT” fuse in god condition? Go to Step 4Replace fuse and check
for short in circuits
connected to this fuse.
4 Throttle actuator cont rol relay circuit check
1) Remove throttle actuator co ntrol relay from individual
circuit fuse box No.1 with ignition switch turned OFF.
2) Check for proper connection to throttle actuator control relay at “BLK/RED”, “YEL/BLU”, “BLU/ORN” and “RED/
YEL” wire terminals.
3) Measure voltage between engine ground and each “BLK/RED”, “YEL/BLU” wire terminal with ignition switch
turned ON.
Is each voltage 10 – 14 V? Go to Step 5.
“BLK/RED” wire and/or
“YEL/BLU” wire is open
or high resistance.

Downloaded from www.Manualslib.com manuals search engine 1A-156 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC P2111 / P2112: Throttle Actuator Control System - Stuck Open / ClosedS7RS0B1104070
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Ignition switch turned OFF for 20 sec. or more.
4) Turn ON ignition switch and check DTC.
Step Action Yes No
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2 Throttle actuator cont rol relay circuit check
1) Remove throttle actuator co ntrol relay from individual
circuit fuse box No.1 with ignition switch turned OFF.
2) Check for proper connection to throttle actuator control relay “BLK/RED”, “YEL/BLU”, “BLU/ORN” and “RED/
YEL” wire terminals.
3) Turn ON ignition switch.
4) Measure voltage between engine ground and “E23-32” terminal of ECM connector.
Is voltage 0 V? Go to Step 3. “RED/YEL” wire is
shorted to other circuit.
3 Throttle actuator cont rol relay circuit check
1) Disconnect connectors from ECM with ignition switch turned OFF.
2) Measure resistance between engine ground and “E23- 45” terminal of ECM connector.
Is resistance infinity? Go to Step 4. “BLU/ORN” wire is
shorted to ground
circuit.
4 Throttle actuator control relay check
1) Check throttle actuator control relay referring to “Main Relay, Fuel Pump Relay an d Starting Motor Control
Relay Inspection in Section 1C”.
Is it in good condition? Substitute a known-
good ECM and recheck.
Replace throttle
actuator control relay.
DTC detecting condition
Trouble area
P2111:
Throttle valve default opening is greater than 6 ° from
complementary closed position when diagnosing throttle
valve at ignition switch turned OFF.
(1 driving detection logic)
P2112:
Throttle valve default opening is smaller than 6 ° from
complementary closed position when diagnosing throttle
valve at ignition switch turned OFF.
(1 driving detection logic) • Electric throttle body
•ECM

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-159
DTC P2122: Throttle / Pedal Position Sensor / Switch “D” (Main) Circuit Low InputS7RS0B1104072
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Keep the accelerator pedal at idle position for 2 seconds.
4) Keep the accelerator pedal at fully depressed position for 2 seconds.
5) Repeat Step 3) and 4) for 3 times.
6) Check DTC. 4
Electric throttle body check
1) Check electric throttle body referring to” Electric Throttle
Body Assembly and Its Circuit Check” under “Electric
Throttle Body Assembly On-Vehicle Inspection in
Section 1C”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Replace electric throttle
body.
Step Action Yes No
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 48 32 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
BRN
GRN
BLU
RED
YEL
WHT
E23-35
E23-37
E23-52
E23-34
E23-36
E23-51
E23-50 5 V
5 V
1
1-1 3 2
1-2
I4RS0B110047-01
1. APP sensor
1-2. APP sensor (sub) 3. Ground of APP sensor for shield wire
1-1. APP sensor (main) 2. ECM
DTC detecting condition Trouble area
Output voltage of APP sensor (main) is less than specified
value for 0.2 seconds continuously.
(1 driving detection logic) • APP sensor (main) circuit
• APP sensor
•ECM
• Incorrect mounting of APP sensor