heater SUZUKI SWIFT 2005 2.G Service Manual PDF

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-18
Instrument Panel Removal and InstallationS7RS0B9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box Components in Section 9H”.
9) Remove instrument panel center lower bracket (1). 10) Remove front pillar trims
(1) and dash side trims (2).
11) Remove instrument panel mounting screws (1).
12) Detach instrument panel from steering support member (2) and then remove foot duct (3).
13) Disconnect instrument panel harness connectors, heater control cables and antenna cable for
instrument panel removal.
14) Remove steering column mounting nuts referring to “Steering Column Remova l and Installation in
Section 6B”.
15) Remove instrument panel ground wire.
16) Remove instrument panel mounting bolts (1).
17) Remove instrument panel (2) with steering support member (3) and instrument panel harness.
1
32
I4RS0B920004-02
2
1I4RS0B930008-01
1
I4RS0B930009-01
“A”
“A”
1
2
I4RS0B930010-01
1
1 2
3
I4RS0B930011-01
1 1
2
3I4RS0B930012-01

Downloaded from www.Manualslib.com manuals search engine 9E-3 Glass / Windows / Mirrors:
Power Door Mirror Control System Symptom DiagnosisS7RS0B9504003
Door Mirror Heater Symptom Diagnosis (If Equipped)S7RS0B9504004
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Condition Possible cause Correction / Reference Item
All power mirrors do not
operate Circuit fuse blown
Replace fuse and check for short circuit.
Power door mirror switch faulty Check power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Wiring or grounding faulty Repair circuit.
One power mirror does
not operate Power door mirror switch faulty
Check power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Power door mirror actuator faulty Check actuator refraining to “Power Door
Mirror Actuator Inspection”.
Wiring or grounding faulty Repair circuit.
ConditionPossible cause Correction / Reference Item
All door mirror heaters
does not operate Circuit fuse blown
Replace fuse and check for short circuit.
Rear end door window defogger switch
faulty Check rear end door window defogger switch
referring to “Rear End Door Window Defogger
Switch Inspection”.
Rear end door window defogger relay
faulty Check rear end door window defogger relay
referring to “Rear End Door Window Defogger
Relay Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Only one door mirror
heater does not operate Door mirror heater faulty
Check door mirror heater referring to “Door
Mirror Heater Inspection (If Equipped)”.
Wiring or grounding faulty Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 9E-19 Glass / Windows / Mirrors:
Power Door Mirror Actuator InspectionS7RS0B9506021
1) Remove front door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Disconnect door mirror coupler (1).
3) Check that door mirror operates properly when battery voltage is applied to connector terminals.
4) Connect battery positive (+) and negative (–) terminal to the door mirror terminals as shown.
If it does not follow the table’s operation, replace
door mirror assembly.
Door Mirror Heater Switch Inspection (If
Equipped)
S7RS0B9506022
Door mirror heater is operated by rear end door window
defogger switch. Check rear end door window defogger
switch referring to “Rear End Door Window Defogger
Switch Inspection”.
Door Mirror Heater Inspection (If Equipped)S7RS0B9506023
1) Remove front door trim refe rring to Step 1) to 3) of
“Front Door Glass Removal and Installation”.
2) Disconnect door mirror coupler (1).
3) Check for continuity between terminals “a” and “b”. If no continuity, replace outside mirror.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9508001
NOTE
Required service material is also described in the following.
“Front Door Window Components”
“Rear Door Window Components”

*: Vehicle with retractable mirror only
Operation
Terminal
Up
Down
Left
RightCBA
1
C B
A
*Set
*Retract
DE
DE
I5RS0C950005-01
1
“a” “b”
I5RS0D950001-01
Material
SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011) / )

Downloaded from www.Manualslib.com manuals search engine 10B-1 Body Electrical Control System:
Control Systems
Body Electrical Control System
Precautions
Precautions in Diagnosing TroubleS7RS0BA200001
• Diagnostic information stored in BCM memory can be cleared as well as checked by using SUZUKI scan tool.
Before using scan tool, read its Operator ’s (Instruction) Manual carefully to have good understanding as to what
functions are available and how to use it.
• Be sure to read “Precautions for Electrical Circuit Serv ice in Section 00” before inspection and observe what is
written there.
• Communication of ECM, TCM (if equipped), ABS/ESP ® control module, steering angle sensor (ESP ® model),
keyless start control module (if equipped), combinatio n meter and BCM is established by CAN (Controller Area
Network). For detail of CAN communication for BCM, refer to “CAN Communication System Description”.
Therefore, handle CAN communication line with care referr ing to “Precaution for CAN Communication System in
Section 00”.
General Description
BCM General DescriptionS7RS0BA201001
The Body electrical Control Module (BCM) is incorporated in junction block assembly. Do not attempt removal of BCM
from junction block assembly as it may cause contact failure.
The BCM incorporates relays and controllers which are used for the following systems and controls them.
• Power door lock
• Keyless entry (if equipped)
• Door lock function of keyle ss start system (if equipped)
• Rear wiper
• Combination meter
• Interior light
• Warning buzzer
• Rear end door window defogger and door mirror heater (if equipped)
• Rear end door opener
• Theft deterrent light
Also, the BCM has a function to cause the interior light and open door warning lamp in the combination meter to turn
off when any door is left open for longer than 15 minutes to reduce wasteful battery consumption.
In addition, it is possible to check operation of actuator whic h is controlled by BCM by using the output test function of
SUZUKI scan tool to operate actuator simulatively.

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-6
[A]: Vehicle not equipped with diagnosis connector 19. Door key cylinder switch (included in door lock actuator)40. SDM
[B]: Vehicle equipped with diagnosis conn ector 20. Manual door lock switch 41. Rear end door window defogger relay
[C]: ESP ® model 21. Rear end door window defogger switch 42. Rear end door window defogger
1. BCM (included in junction block assembly) 22. Rear end door opener switch 43. Rear end door window defogger indicator lamp
2. Rear washer motor 23. “3” position switch (A/T model)44. Horn relay
3. Rear wiper motor 24. A/C switch45. Horn switch
4. Rear wiper relay 25. Rear end door opener relay46. Horn
5. Rear wiper and washer switch 26. Rear end door opener actuator47. Lighting switch
6. Outside air temperature sensor 27. TCM (A/T model)48. Ignition switch
7. Key reminder switch 28. ECM49. Battery
8. Theft deterrent light 29. Combination meter50. To turn signal light
9. Oil pressure switch 30. Data link connector (DLC)51. Body ground
10. Generator 31. To ECM, ABS/ESP®, P/S control module 52. Engine ground
11. Information display (if equipped) 32. To SDM53. Keyless start control module (if equipped)
12. Keyless entry receiver (if equipped) 33. Door lock actuator relay 54. Right side door mirror heater (if equipped)
13. Driver side door switch 34. Driver side door lock actuator55. Left side door mirror heater (if equipped)
14. Other than driver side door switch 35. Passenger side door lock actuator56. ABS/ESP® control module
15. Rear end door switch 36. Rear door lock actuator57. To HVAC control module
16. Driver side seat belt switch 37. Turn signal and hazard warning relay 58. CAN junction connector
17. Brake fluid level switch 38. Hazard warning switch59. Steering angle sensor
18. Parking brake switch 39. Interior light

Downloaded from www.Manualslib.com manuals search engine 10B-7 Body Electrical Control System:
Connector Layout Diagram of BCM and Junction Block AssemblyS7RS0BA202002
BCM and junction block assembly connectors (viewed from harness side)
I4RS0AA20004-01
[A]: Junction block assembly (viewed from BCM side)2. Junction block assembly5. Rear wiper relay
[B]: Junction block assembly (viewed from relay side) 3.Heater relay 6. Rear end door window defogger relay
1. BCM 4. Horn relay7. Turn signal and hazard warning relay

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-8
Component Location
BCM and Related System Component LocationS7RS0BA203001
3
4
5
7
6
1117
1829
19
14
20
21
24
25
26 27
28 22
23
22
1
2
8
9
10
1312
151615
16
[A] [B]
I5RS0DA20005-01
[A]: Automatic A/C
10. Rear end door opener actuator (incorporated in door
switch) 21. “3” position switch (A/T model)
[B]: Manual A/C 11. Keyless entry receiver or keyless start control module (if
equipped) 22. Junction block assembly
1. Generator 12. Parking brake switch 23. BCM
2. Brake fluid level switch 13. Seat belt buckle switch 24. Heater relay
3. ECM 14. Theft deterrent light 25. Horn relay

Downloaded from www.Manualslib.com manuals search engine 10B-35 Body Electrical Control System:
Junction block connector “L06”
Reference waveform No. 1
Parking brake or brake fluid level switch signal (1)Reference waveform No. 2
“3” position switch signal (1) for TCM
L05-6
Right side door mirror heater
(if equipped) 10 – 14 V
Engine is running and rear end door window defogger
is in operation
0 V Engine is running and rear end door window defogger
is not in operation
L05-7 Left side door mirror heater (if
equipped) 10 – 14 V
Engine is running and rear end door window defogger
is in operation
0 V Engine is running and rear end door window defogger
is not in operation
L05-8 Rear end door window
defogger wire 10 – 14 V
Engine is running and rear end door window defogger
is in operation
0 V Engine is running and rear end door window defogger
is not in operation
L05-9 Rear wiper control 10 – 14 V
Ignition switch is at ON posi
tion and rear wiper is not in
operation
0 V Ignition switch is at ON pos
ition and rear wiper is in
operation
Terminal Circuit Normal voltage Condition
Terminal
CircuitNormal voltage Condition
L06-9 Door lock actuator control
(Unlock) 10 – 14 V Unlock signal is outpu
t for rear door lock actuator
0 V Unlock signal is not output for rear door lock actuator
L06-10 Door lock actuator control
(Lock) 10 – 14 V Lock signal is output for all door lock actuators
0 V Lock signal is not output for all door lock actuators
Measurement terminal Parking brake switch
CH2: “L01-6” to “G33-3”
Brake fluid level switch
CH2: “E46-5” to “G33-3”
Oscilloscope setting CH2: 5 V / DIV
TIME: 10 ms / DIV
Measurement
condition Parking brake switch:
• Ignition switch is at ON
position, parking brake lever
is released
Brake fluid level switch
• Ignition switch is at ON position, brake fluid level is in
normal
I4RS0AA20018-02
Measurement terminal CH2: “L01-8” to “G33-3”
Oscilloscope setting CH2: 5 V/DIV
TIME: 4 ms/DIV
Measurement
condition Ignition switch is at ON position
and A/T selector lever is at any
position other than “2” or “3”
position
I4RS0AA20015-02