battery description SUZUKI SWIFT 2006 2.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SWIFT, Model: SUZUKI SWIFT 2006 2.GPages: 1496, PDF Size: 34.44 MB
Page 22 of 1496

Downloaded from www.Manualslib.com manuals search engine 0A-1 General Information: 
General Information
General Information
General Description
AbbreviationsS7RS0B0101001
A:  
ABDC:  After Bottom Dead Center
ABS:   Anti-lock Brake System
AC:   Alternating Current
A/C:  Air Conditioning
A-ELR:   Automatic-Emergency Locking Retractor
A/F:   Air Fuel Mixture Ratio
ALR:   Automatic Locking Retractor
API:   American Petroleum Institute
APP sensor:   Accelerator Pedal Position Sensor
A/T:   Automatic Transmission , Automatic Transaxle
AT D C :   After Top Dead Center
ATF:   Automatic Transmission  Fluid, Automatic 
Transaxle Fluid
B:  
B+:   Battery Positive Voltage
BBDC:   Before Bottom Dead Center
BCM:   Body Electrical Control Module
BDC:   Bottom Dead Center
BTDC:   Before Top Dead Center
C:  
CAN:   Controller Area Network
CKT:   Circuit
CKP Sensor:  Crankshaft Position Sensor
CMP Sensor:   Camshaft Position Sensor
CO:  Carbon Monoxide
CPP Switch:   Clutch Pedal Position Switch (Clutch 
Switch, Clutch Start Switch)
CPU:  Central Processing Unit
CRS:   Child Restraint System
D:  
DC:   Direct Current
DLC:   Data Link Connector (Assembly Line Diag. Link, 
ALDL, Serial Data Link, SDL)
DOHC:   Double Over Head Camshaft
DOJ:   Double Offset Joint
DRL:   Daytime Running Light
DTC:   Diagnostic Trouble Code (Diagnostic Code)
E:  
EBCM:   Electronic Brake Cont rol Module, ABS Control 
Module
EBD:   Electronic Brake Force Distribution
ECM:  Engine Control Module
ECT Sensor:  Engine Coolant Temperature Sensor  (Water Temp. Sensor, WTS)
EFE Heater:   Early Fuel Evaporation Heater (Positive 
Temperature Coefficient, PTC Heater)
EGR:  Exhaust Gas Recirculation
EGRT Sensor:   EGR Temperature Sensor (Recirculated 
Exhaust Gas Temp. Sensor, REGTS)
ELR:  Emergency Locking Retractor
ESP ®:  Electronic Stability Program
EPS:   Electronic Power Steering
EVAP:  Evaporative Emission EVAP Canister:  
Evaporative Emission Canister 
(Charcoal Canister)
F:  
4WD:   4 Wheel 
 Drive
G:  
GEN:   Generator
GND:   Ground
GPS:   Global Positioning System
H:  
HVAC:   Heating, Ventilating and Air Conditioning
HC:   Hydrocarbons
HO2S:   Heated Oxygen Sensor
I:  
IAC Valve:   Idle Air Control Valve (Idle Speed Control 
Solenoid Valve, ISC Solenoid Valve)
IAT Sensor:   Intake Air Temperature Sensor (Air 
temperature Sensor, ATS)
ICM:   Immobilizer Control Module
IG:   Ignition
ISC Actuator:  Idle Speed Control Actuator
L:  
LH:   Left Hand
LHD:   Left Hand Drive Vehicle
LSPV:   Load Sensing Proportioning Valve
M:  
MAF Sensor:  Mass Air Flow Sensor (Air Flow Sensor,  AFS, Air Flow Meter, AFM)
MAP Sensor:   Manifold Absolute  Pressure Sensor 
(Pressure Sensor, PS)
Max:   Maximum
MFI:   Multiport Fuel Injection (Mu ltipoint Fuel Injection)
Min:   Minimum
MIL:   Malfunction Indicator  Lamp (“SERVICE ENGINE 
SOON” Light)
M/T:   Manual Transmission, Manual Transaxle
N:  
NOx:   Nitrogen Oxides
O:  
OBD:   On-Board Diagnostic System (Self-Diagnosis 
Function)
O/D:   Overdrive
OHC:   Over Head Camshaft
O2S:   Oxygen Sensor
P:  
PCM:   Powertrain Control Module
PCV:   Positive Crankcase Ventilation
PNP:   Park / Neutral Position
P/S:   Power Steering
PSP Switch:   Power Steering Pressure Switch (P/S 
Pressure Switch)
R:  
RH:   Right Hand
RHD:   Right Hand Drive Vehicle
S:  
SAE:   Society of Automotive Engineers  
Page 49 of 1496

Downloaded from www.Manualslib.com manuals search engine Table of Contents 1-v
Ignition Timing Inspection ................................... 1H-8
Specifications ....................................................... 1H-9
Tightening Torque Specifications ........................ 1H-9
Special Tools and Equipmen t ............................. 1H-9
Special Tool ........................................................ 1H-9
Starting System ................. ........................ 1I-1
Schematic and Routing Diagram ......................... 1I-1
Cranking System Circuit Diagram ........................ 1I-1
Diagnostic Information and  Procedures ............. 1I-1
Cranking System Symptom  Diagnosis ................. 1I-1
Cranking System Test.......................................... 1I-3
Repair Instructions ............................................... 1I-4 Starting Motor Dismounting and Remounting ...... 1I-4
Starting Motor Components ................................. 1I-5
Starting Motor Inspection ..................................... 1I-6
Specifications ........................................................ 1I-9
Cranking System Specifications........................... 1I-9
Tightening Torque Specifications ......................... 1I-9
Special Tools and Equipment .............................. 1I-9
Recommended Service Material .......................... 1I-9
Charging System ............ .......................... 1J-1
General Description ......... .................................... 1J-1
Battery Description ...............................................1J-1
Generator Descripti on ..........................................1J-2
Diagnostic Information and Procedures ............ 1J-4 Battery Inspection ................................................1J-4
Generator Symptom Diagnosis ............................1J-4 Generator Test (Undercharged Battery 
Check) ............................................................... 1J-5
Generator Test (Overcharg ed Battery Check) .... 1J-6
Repair Instructions ........... ................................... 1J-6
Jump Starting in Case of Emergency.................. 1J-6
Battery Dismounting and Remounting ................ 1J-7
Water Pump / Generator Drive Belt Tension  Inspection and Adjustment ................................ 1J-7
Water Pump / Generator Drive Belt Removal  and Installation .................................................. 1J-8
Generator Unit Co mponents ............................... 1J-9
Generator Dismounting a nd Remounting............ 1J-9
Generator Components........ ............................. 1J-10
Generator Insp ection......................................... 1J-11
Specifications ..................................................... 1J-13 Charging System Specifications ....................... 1J-13
Tightening Torque Specifications ...................... 1J-13
Exhaust System .............. ......................... 1K-1
General Description .............................................1K-1
Exhaust System Description ............................... 1K-1
Diagnostic Information and Procedures ............1K-1 Exhaust System Check ....................................... 1K-1
Repair Instructions ........... ...................................1K-2
Exhaust System Components ............................. 1K-2
Exhaust Manifold Removal  and Installation ........ 1K-3
Exhaust Pipe and Muffler Removal and  Installation ......................................................... 1K-4
Specifications .................... ...................................1K-5
Tightening Torque Specifications ........................ 1K-5  
Page 51 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis:  1A-1
Engine
Engine General Information and Diagnosis
Precautions
Precautions on Engine ServiceS7RS0B1100001
CAUTION! 
The following information on engine service 
should be noted carefully, as it is important in 
preventing damage, and in contributing to 
reliable engine performance.
 
• When raising or supporting engine for any reason, do 
not use a jack under oil pan. Due to small clearance 
between oil pan and oil pump strainer, jacking against 
oil pan may cause it to be bent against strainer, 
resulting in damaged oil pick-up unit.
• It should be kept in mind , while working on engine, 
that 12-volt electrical syste m is capable of violent and 
damaging short circuits.
When performing any work where electrical terminals 
can be grounded, ground cable of the battery should 
be disconnected at battery.
• Any time the air cleaner, throttle body or intake  manifold is removed, the  intake opening should be 
covered. This will protect against accidental entrance 
of foreign material which could follow intake passage 
into cylinder and cause extensive damage when 
engine is started.
Precaution on On-Board Diagnostic (OBD) 
System
S7RS0B1100005
There are two types of On -Board Diagnostic (OBD) 
system, Euro OBD system and non-Euro-OBD system, 
depending on the vehicle specification.
As the diagnosis function is different between these two 
types, be sure to fully understand the OBD system 
referring to “On-Board Diagnostic System Description”.
OBD System Summary Table
Precautions in Diagnosing TroubleS7RS0B1100002
NOTE
There are two types of OBD system 
depending on the vehicle specification.
For details, refer to “Precaution on On-Board 
Diagnostic (OBD) System”.
 
• Don’t disconnect couplers  from ECM, battery cable 
from battery, ECM ground wire harness from engine 
or main fuse before confirming diagnostic information 
(DTC, freeze frame data, etc.) stored in ECM memory. 
Such disconnection will erase memorized information 
in ECM memory.
• Diagnostic information stored in ECM memory can be  cleared as well as checke d by using SUZUKI scan 
tool or OBD generic scan tool. Before using scan tool, 
read its Operator’s (Instruction) Manual carefully to 
have good understanding as to what functions are 
available and how to use it.
For Euro OBD model it is  indistinguishable which 
module turns on MIL because not only ECM but also 
TCM (A/T model) turns on MIL (For details of on-
board diagnostic system for A/T model, refer to “On-
Board Diagnostic System Description in Section 5A”). 
Therefore, check both ECM and TCM (A/T model) for 
DTC when MIL lights on.
When checking ECM for DTC,  keep in mind that DTC 
is displayed on the scan tool as follows depending on 
the scan tool used.
– SUZUKI scan tool displays DTC detected by ECM.
– OBD generic scan tool displays DTC detected by  each of ECM and TCM (A/T model) simultaneously.
• Priorities for diagnosing troubles If two or more DTCs are stored, proceed to the DTC 
flow which has been detected earliest in the order and 
follow the instructi on in that flow.
If no instructions are given, troubleshoot DTCs 
according to the following priorities.
a. DTCs other than DTC P0171 / P0172 (Fuel  system too lean / too rich), DTC P0300 / P0301 / 
P0302 / P0303 / P0304 (Misfire detected) and 
DTC P0401 / P0402 (EGR flow malfunction)
b. DTC P0171 / P0172 (Fuel system too lean / too  rich) and DTC P0401 / P0402 (EGR flow 
malfunction)
c. DTC P0300 / P0301 / P0302 / P0303 / P0304  (Misfire detected)
Euro OBD 
model Non-Euro-OBD 
model
Quantity of DTC 
related to engine 
control Approx. 80 Approx. 60
Freeze frame 
data Available Not available
SUZUKI scan 
tool Available Available
OBD generic 
scan tool Available Not available  
Page 52 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-2 Engine General Information and Diagnosis: 
• Be sure to read “Precautions for Electrical Circuit Service in Section 00” befo re inspection and observe 
what is written there.
• ECM replacement: When substituting a known-good ECM, check for the 
following conditions. Neglec ting this check may cause 
damage to a known-good ECM.
– Resistance value of all relays, actuators is as  specified respectively.
– MAP sensor, A/C refrigerant pressure sensor and  TP sensor are in good condition and none of power 
circuits of these sensors is shorted to ground.
• Communication of  ECM, BCM, ABS/ESP ® control 
module, combination meter,  keyless start control 
module, steering angle sensor (ESP ® model) and 
TCM (A/T model), is esta blished by CAN (Controller 
Area Network). (For more detail of CAN 
communication for ECM, refer to “CAN 
Communication System Description”). Therefore, 
handle CAN communication line with care referring to 
“Precaution for CAN Communication System in 
Section 00”.
• Immobilizer transponder  code registration after 
replacing ECM
When ECM is replaced with new one or with another 
one, make sure to register  immobilizer transponder 
code to ECM correctly according to “Procedure after 
ECM Replacement in Section 10C”.Precautions of ECM Circuit InspectionS7RS0B1100003
• ECM connectors are waterproofed. Each terminal of  the ECM connectors is sealed up with the grommet. 
Therefore, when measuring ci rcuit voltage, resistance 
and/or pulse signal at ECM connector, do not insert 
the tester’s probe into th e sealed terminal at the 
harness side. When measuring circuit voltage, 
resistance and/or pulse signal at ECM connector, 
connect the special tool to the ECM connectors. And, 
insert the tester’s probe into the special tool’s 
connectors at the harness side, and then measure 
voltage, resistance and/or pulse signal. Or, ECM and 
its circuits may be damaged by water.
• Wire colors of the special tool’s connectors are  different from the ones of the ECM connectors. 
However, the circuit arrangement of the special tool’s 
connectors is same as the one of the ECM 
connectors. Therefore, measure circuit voltage and 
resistance by identifying the terminal location subject 
to the measurement.
Precautions of Electric Throttle Body System 
Calibration
S7RS0B1100004
After performing one of works described below, it is 
necessary to re-register the completely closed throttle 
valve reference position stored in memory of ECM. (For 
detailed information, refer to  “Description of Electric 
Throttle Body System Calibration”.) For the procedure to 
register such data in ECM, refer to “Electric Throttle 
Body System Calibration in Section 1C”.
• To shut off backup power of ECM for such purposes of  battery replacement or “DOME” fuse removal
• To erase DTCs P0122, P01 23, P0222, P0223, P2101, 
P2102, P2103, P2111, P2112, P2113, P2119, P2123, 
P2127, P2128, P2135 and/or P2138
• To replace ECM
• To replace throttle body and/or accelerator pedal  position (APP) sensor assembly
General Description
Statement on Cleanliness and CareS7RS0B1101001
An automobile engine is a combination of many 
machined, honed, polished and lapped surfaces with 
tolerances that are measured  in the thousands of an 
millimeter (ten thous ands of an inch).
Accordingly, when any internal engine parts are 
serviced, care and cleanliness are important.
It should be understood that proper cleaning and 
protection of machined surfaces and friction areas is part 
of the repair procedure. This is considered standard 
shop practice even if not  specifically stated.
• A liberal coating of engine oil should be applied to  friction areas during assembly to protect and lubricate 
the surfaces on initial operation. • Whenever valve train components, pistons, piston 
rings, connecting rods, rod bearings, and crankshaft 
journal bearings are removed for service, they should 
be retained in order.
At the time of installation,  they should be installed in 
the same locations and with the same mating 
surfaces as when removed.
• Battery cables should be disconnected before any  major work is performed on the engine.
Failure to disconnect cables  may result in damage to 
wire harness or other electrical parts.  
Page 56 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-6 Engine General Information and Diagnosis: 
For information about the following items, refer to “Euro 
OBD Model: ”.
• Warm-up cycle
• Driving cycle
• 2 driving cycle detection logic
• Pending DTC
Data Link Connector (DLC)S7RS0B1101013
DLC (1) is in compliance with SAE J1962 in the shape of 
connector and pin assignment.
OBD serial data line (3) (K line of ISO 9141) is used for 
SUZUKI scan tool or OBD generic scan tool to 
communicate with ECM, Air  bag SDM, HVAC control 
module (auto A/C model), immobilizer control module (in 
ECM), BCM (Body electrical Control Module), TCM 
(Transmission Cont rol Module (A/T model)) and ABS/
ESP ® control module.
Engine and Emission Control System 
Description
S7RS0B1101004
The engine and emission control system is divided into 4 
major sub-systems: air in take system, fuel delivery 
system, electronic control sy stem and emission control 
system.
Air intake system includes air cleaner, throttle body, IAC 
valve and intake manifold.
Fuel delivery system includes fuel pump, delivery pipe, 
etc.
Electronic control system incl udes ECM, various sensors 
and controlled devices.
Emission control system includes EGR, EVAP and PCV 
system.
2. B + (Unswitched vehicle battery positive)
4. ECM ground (Signal ground)
5. Vehicle body ground (Chassis ground)
2
345
1
910111213141516
12345678
1I4RS0B110002-01  
Page 61 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis:  1A-11
Generator Control System DescriptionS7RS0B1101010
Generator Control System consists of a generator (1), electric load current sensor (7) located in the main fuse box (4) 
and ECM (5).
ECM controls generated electricity (adjusting  voltage of IC regulator (2)) so that it is suitable for the engine and electric 
load conditions. When the electric load increases quickly,  generation load of the generator increases quickly and 
causes idling to change. To  prevent this, ECM makes generated electricity volume vary gradually  to stabilize idling. 
Also, it reduces the engine load caused by temporary incr ease in electricity generation to cope with the engine 
condition (such as when accelerating).
Operation
ECM controls the generated voltage of the generator using “C” terminal (generator control terminal) duty, based on 
following information.
• Engine condition (ECT, vehicle speed, engine speed, TP, etc.) (9)
• Battery voltage (ECM backup power voltage) (10)
• Electric load condition (blower motor, rear defogger, head lights, radiator fan, A/C, etc.) (11)
• “FR” terminal output (field coil (3) cont rol duty) which indicates the operation rate  (electricity generation condition) of 
the generator.
Then the generator uses “C” terminal duty to regulate the adju sting voltage of the IC regulator with the field coil control 
duty so as to control its generated voltage (“B” terminal output voltage).
(For more information of the generated voltage, refer  to “Charging System Specifications in Section 1J”.)
Furthermore, the generation condition of the generator is co ntrolled to the optimum level by the electric load current 
sensor (7) which detects the electrical load condition (cur rent consumption) linearly even when a sudden electrical 
load variation occurs and thus the engine load is reduced.
B
IG
L
C
E
6
2
3
FR
5
12 13
14
1IG1
7
4
8
11
10 9
CMO
FCD
GCD 
I6RW0H110005-01
6. Ignition switch
12. BCM 14. CAN driver
8. Battery 13. Combination meter  
Page 77 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis:  1A-27
DTC ClearanceS7RS0B1104004
NOTE
There are two types of OBD system 
depending on the vehicle specification.
For details, refer to “Precaution on On-Board 
Diagnostic (OBD) System”.
 
Using Scan Tool1) Connect OBD generic scan to ol or SUZUKI scan tool 
to data link connector in the same manner as when 
making this connection for DTC check.
2) Turn ignition switch OFF and then ON.
3) Erase DTC and pending DTC according to  instructions displayed on scan tool. Refer to scan 
tool operator’s manual for further details.
4) After completing the clear ance, turn ignition switch 
OFF and disconnect scan tool from data link 
connector.
NOTE
DTC and freeze frame data stored in ECM 
memory are also cleared in the following 
cases. Be careful not to clear them before 
keeping their record.
• When power to ECM is cut off (by  disconnecting battery cable, removing 
fuse or disconnecting ECM connectors).
• When the same malfunction (DTC) is not  detected again during 40 engine warm-up 
cycles. (See “Warm-Up Cycle” of “On-
Board Diagnostic System Description”.)
 
Without Using Scan Tool (Hong Kong Model)
1) Turn ignition switch to OFF position.
2) Disconnect battery negative cable for specified time  below to erase diagnostic trouble code stored in 
ECM memory and reconnect it.
Time required to erase DTC
DTC TableS7RS0B1104005
NOTE
• There are two types of OBD system depending on the vehicle specification.
• For details, refer to “Precaution  on On-Board Diagnostic (OBD) System”.
• For non-Euro-OBD model, some of DTC No. with delta (  U) mark in the following table can not be 
detected by ECM depending on vehicl e specification and local regulation.
• DTC with square (  †) mark in the following table can be detected only for Hong Kong model.
• DTC with circle (  {) mark in the following table can be detected only for Euro OBD model and Hong 
Kong model.
• For Euro OBD model, with the generic scan tool, onl y star (*) marked DTC No. in the following table 
can be read.
• 1 driving cycle: MIL lights up when DTC is detected during 1 driving cycle.
• 2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after  DTC is detected and stored temporarily in the first driving cycle.
• *2 driving cycles: MIL blinks or lights up. Refer to “DTC P0300 / P0301 / P0302 / P0303 / P0304: Random / Multiple 
Cylinder Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected” for 
details.
 
Ambient temperature Time to cut power to ECM
Over 0  °C (32 ° F) 30 sec. or longer
Under 0  °C (32  °F) Not specifiable.
Select a place with higher 
than 0 °C (32  °F) 
temperature.
DTC No. Detecting item Detecting condition
(DTC will set when detecting:) MIL
 )  *P0010 “A” camshaft position actuator 
circuit Oil control valve circuit open or short. 1 driving 
cycle
 )  *P0011 “A” camshaft position – timing 
over-advanced or system 
performance Actual value of advanced va
lve timing does not reach 
target value, or valve timi ng is advanced although ECM 
command is most retarding. 2 driving 
cycles
 )  *P0012 “A” camshaft position – timing 
over-retarded 2 driving 
cycles  
Page 87 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis:  1A-37
TP SENSOR 2 VOLT (THROTTLE POSITION SENSOR 
(SUB) OUTPUT VOLTAGE, V)
The TP sensor (sub) reading provides throttle valve 
opening information in the form of voltage.
APP SENSOR 1 VOLT (ACCELERATOR PEDAL 
POSITION (APP) SENSOR (MAIN) OUTPUT 
VOLTAGE, V)
The APP sensor (main) read ing provides accelerator 
pedal opening information in the form of voltage.
APP SENSOR 2 VOLT (ACCELERATOR PEDAL 
POSITION (APP) SENSOR (S UB) OUTPUT VOLTAGE, 
V)
The APP sensor (sub) reading  provides accelerator 
pedal opening information in the form of voltage.
ACCEL POSITION (ABSOLUTE ACCELERATOR 
PEDAL POSITION, %)
When accelerator pedal is at fully released position, 
accelerator pedal is indicated as 0 – 5% and 90 – 100% 
fully depressed position. THROTTLE TARGET POSI (TARGET THROTTLE 
VALVE POSITION, %)
Target throttle valve position is ECM internal parameter 
which indicates the ECM requested throttle valve 
position.
BATTERY CURRENT (A)
This parameter indicates elec
tric load value (current 
consumption) that detected by electric load current 
sensor.
GENERATOR CONT DUTY (GENERATOR CONTROL 
DUTY, %)
This parameter indicates generator control duty ratio that 
controls production electricity of generator by ECM.
100%: No limitation for the generating
0%: Maximum limitation for the generating
GENERATOR FIELD DUTY (GENERATOR FIELD 
COIL DUTY, %)
This parameter indicates ope rating rate (status of 
production electricity) for gen erator by field coil duty 
ratio.
100%: maximum operation.
0%: minimum operation.
Visual InspectionS7RS0B1104008
Visually check the following parts and systems.
Inspection item Reference section
• Engine oil – level, leakage “Engine  Oil and Filter Change in Section 0B”
• Engine coolant – level, leakage “Co olant Level Check in Section 1F”
• Fuel – level, leakage “Fuel Lines and Connections Inspection in  Section 0B”
• Air cleaner element – dirt, clogging “Air  Cleaner Filter Inspection in Section 0B”
• Battery – fluid level, corrosion of terminal “Battery Description in Section 1J”
• Water pump belt – tension damage “Accessory Drive Belt Inspection in Section  0B”
• Throttle valve – operating sound “Electric Throttle Body Assembly On-Vehicle  Inspection in Section 1C”
• Vacuum hoses of air intake system  – disconnection, looseness, 
deterioration, bend “Vacuum Hose and Purge Valve Chamber 
Inspection in Section 1B”
• Connectors of electric wire harness – disconnection, friction
• Fuses – burning
• Parts – installation, bolt – looseness
• Parts – deformation
• Other parts that can be checked visually
Also check the following items at engine start, if possible
• Malfunction indicator lamp – Operation “Malfunction Indicator Lamp (MIL) Check”
• Charge warning lamp – Operation “Genera tor Symptom Diagnosis in Section 1J”
• Engine oil pressure warning lamp – Operation “O il Pressure Switch Inspection in Section 9C”
• Engine coolant temp. meter – Operation “ECT Sensor Inspection in Section 1C”
• Fuel level meter – Operation “Fuel Level Sensor Inspection in Section 9C”
• Tachometer – Operation
• Abnormal air being inhaled from air intake system
• Exhaust system – leakage of exhaust gas, noise
• Other parts that can be checked visually  
Page 189 of 1496

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DTC P0625 / P0626: Generator Field Terminal Circuit Low / HighS7RS0B1104058
System and Wiring Diagram
Refer to “DTC P0620: Generator Control Circuit”.
Generator Control System Description
Refer to “Generator Control System Description”.
DTC Detecting Condition and Trouble Area 3
Generator control circuit check
1) Disconnect connector from generator and ECM with 
ignition switch turned OFF.
2) Check for proper connection of wire terminal to  generator connector and to ECM connector.
3) If connections are OK, check  generator control circuit for 
the following.
• Resistance of generator control circuit wire between  generator connector and ECM connector is less than 
1 Ω (continuity check)
• Resistance between generator  control circuit wire of 
generator connector and vehicle body ground is 
infinity (ground circuit short check)
• Voltage between generator control circuit wire of  generator connector and vehicle body ground is 0 V 
with ignition switch tuned ON (power circuit short 
check)
Are they in good condition? Go to Step 3. Repair or replace 
defective wire.
4 Generator check
1) Check for generator output referring to “Generator Test 
(Undercharged Battery Check) in Section 1J”.
Is check result satisfactory? Go to Step 4. Repair or replace 
generator.
5 Electric load current sensor check
1) Check for electric load current sensor output referring to 
“Electric Load Current Sensor On-Vehicle Inspection in 
Section 1C”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Replace electric load 
current sensor.
Step Action Yes No
DTC detecting condition
Trouble area
P0625:
Generator field coil duty is 0% (high voltage) for more than 
specified time even through generator control is minimum 
regulation (control duty 0%).
(1 driving cycle detection logic but MIL does not light up)
P0626:
Generator field coil duty is 100% (low voltage) for more than 
specified time even through ge nerator control is maximum 
regulation (control duty 100%) or Generator field coil duty is 100% 
(low voltage) when engine is starting.
(1 driving cycle detection logic but MIL does not light up) • Generator and/or its circuit
•ECM  
Page 193 of 1496

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DTC P1510: ECM Back-Up Power Supply MalfunctionS7RS0B1104060
Wiring Diagram
Circuit Description
Battery voltage is supplied so that DTC memory, values for engine control learned  by ECM, etc. are kept in ECM even 
when the ignition switch is turned OFF.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with  ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool and run engine at idle speed for 1 min.
3) Check DTC.
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
WHT/REDWHT80A
50A
3
2 1
E23-2  
I4RS0A110051-01
1. ECM
2. “RADIO” fuse 3. Main fuse box
DTC detecting condition Trouble area
Back-up power circuit voltage is less than 70% battery voltage for 
5 seconds continuously  while engine is running.
(1 driving cycle detection logic) Battery voltage supply circuit