heat SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems............... ......................... 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1 Abbreviations ...................................................... 9A-1
Wire / Connector Color Sy mbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-7
How to Read Power Supply Diagram.................. 9A-8
How to Read System Circuit Diagram................. 9A-8
Connector Layout Diagram . .............................. 9A-10
Connector Layout Diagram ............................... 9A-10
Engine Compartment .......... .............................. 9A-10
Instrument Panel ............................................... 9A-16
Door, Roof......................................................... 9A-20
Floor .................................................................. 9A-23
Rear .................................................................. 9A-29
Ground Point ...................................................... 9A-30 Ground (earth) Point ......................................... 9A-30
Power Supply Diagram ........ .............................. 9A-31
Power Supply Diagram ....... .............................. 9A-31
Fuses and the Protected Parts ......................... 9A-33
Fuses in Main Fuse Box (RHD) ........................ 9A-33
Fuses in Main Fuse Box (LHD) ......................... 9A-33
Individual Circuit Fuse Box No. 1 ...................... 9A-34
Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-35
Junction Block (J/B) Connector / Fuse Layout .. 9A-37
Junction Block Inner Circuit (Overview) ............ 9A-38
Junction Block Inner Circuit (Detail) .................. 9A-40
System Circuit Diagram... .................................. 9A-45
System Circuit Diagram .. .................................. 9A-45
A-1 Cranking System Circ uit Diagram .............. 9A-46
A-2 Charging System Circu it Diagram .............. 9A-47
A-3 Ignition System Circu it Diagram ................. 9A-48
A-4 Cooling System Circuit Diagram................. 9A-49 A-5 Engine and A/C Control System Circuit
Diagram........................................................... 9A-50
A-6 A/T Control System Circuit Diagram........... 9A-55
A-7 Immobilizer System Circuit Diagram .......... 9A-57
A-8 Body Control System Circuit Diagram ........ 9A-58
B-1 Windshield Wiper and Washer Circuit Diagram........................................................... 9A-62
B-2 Rear Wiper and Washer Circuit Diagram ... 9A-63
B-3 Rear Defogger Circuit Diagram .................. 9A-64
B-4 Power Window Circuit Diagram .................. 9A-65
B-5 Power Door Lock Circu it Diagram .............. 9A-67
B-6 Power Mirror Circuit Diagram ..................... 9A-69
B-7 Horn Circuit Diagram .................................. 9A-70
B-8 Seat Heater Circuit Diagram....................... 9A-71
B-9 Keyless Start System Circuit Diagram........ 9A-72
C-1 Combination Mete r Circuit Diagram
(Meter)............................................................. 9A-73
C-2 Combination Mete r Circuit Diagram
(Indicator) ........................................................ 9A-74
C-3 Combination Mete r Circuit Diagram
(Warning Light)................................................ 9A-75
D-1 Headlight System Circuit Diagram ............. 9A-77
D-2 Position, Tail and Licence Plate Light System Circuit Diagram .................................. 9A-79
D-3 Front Fog Light System Circuit Diagram .... 9A-80
D-4 Illumination Light System Circuit Diagram .. 9A-81
D-5 Interior Light System Circuit Diagram......... 9A-82
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram .................................. 9A-83
D-7 Brake Light System Circuit Diagram .......... 9A-85
D-8 Back-Up Light System Circuit Diagram ...... 9A-86
D-9 Headlight Beam Leveling System Circuit Diagram........................................................... 9A-87
D-10 Rear Fog Light Circuit Diagram ................ 9A-88
E-1 Heater System Circuit Diagram .................. 9A-89
E-2 Auto A/C System Circuit Diagram .............. 9A-91
F-1 Air-Bag System Circuit Diagram ................. 9A-93
F-2 Anti-Lock Brake System Circuit Diagram.... 9A-95
F-3 Electronic Stab ility Program System
Circuit Diagram .................. ............................. 9A-97
F-4 Power Steering System Circuit Diagram .... 9A-99
G-1 Audio System Circuit Diagram ................. 9A-101
G-2 Multi Information Display / Accessory Socket System Circuit Diagram .................... 9A-102
List of Connector .............................................9A-103

Downloaded from www.Manualslib.com manuals search engine Table of Contents 9-iii
Door Switch (Front / Rear Door) Inspection ...... 9C-17
Rear End Door Switch Inspection ..................... 9C-17
Outside Air Temperature Sensor Removal and Installation (If Equipped) .......................... 9C-17
Outside Air Temperature Sensor Inspection (If Equipped) ................................................... 9C-17
Instrument Panel Removal and Installation....... 9C-18
Information Display (Clock) Removal and Installation ....................................................... 9C-19
Audio Unit Removal and In stallation ................. 9C-19
Front Speaker Removal and Installation ........... 9C-19
Rear Speaker Removal and Installation............ 9C-20
Horn Removal and Installation .......................... 9C-20
Horn Inspection ................................................. 9C-20
Horn Relay Inspection ....................................... 9C-20
Antenna Amplifier Removal and Installation ..... 9C-21
Remote Audio Control Switch Removal and Installation (If Equipped) ................................. 9C-21
Remote Audio Control Switch Inspection (If Equipped)........................................................ 9C-22
Vehicle Speed Signal Inspection (For Audio Unit) (If Equipped) ........................................... 9C-22
Specifications ..................................................... 9C-22
Tightening Torque Specifications ...................... 9C-22
Wipers / Washers............ ......................... 9D-1
Diagnostic Information and Procedures ............ 9D-1
Front Wiper and Washer Symptom Diagnosis .... 9D-1
Rear Wiper and Washer Symptom Diagnosis..... 9D-1
Repair Instructions .............................................. 9D-2 Wipers and Washers Components ..................... 9D-2
Washer Tank and Washer Pump Removal and Installation .................................................. 9D-3
Washer Pump Inspection .................................... 9D-3
Windshield Wiper Removal and Installation ........ 9D-4
Windshield Wiper Motor Inspection..................... 9D-5
Rear Wiper Removal and Installation.................. 9D-6
Rear Wiper Motor Inspection .............................. 9D-7
Windshield Wiper and Washer Switch Removal and Installation................................... 9D-7
Windshield Wiper and Washer Switch Inspection.......................................................... 9D-8
Rear Wiper and Washer Switch Removal and Installation ......................................................... 9D-9
Rear Wiper and Washer Switch Inspection......... 9D-9
Rear Wiper Relay Removal and Installation ..... 9D-10
Rear Wiper Relay Inspection ............................ 9D-10
Specifications ..................................................... 9D-10
Tightening Torque Specifications ...................... 9D-10
Glass / Windows / Mirrors.. ..................... 9E-1
General Description ............................................. 9E-1
Rear End Door Window Defogger System Description ........................................................ 9E-1
Windshield Construction ..................................... 9E-1
Diagnostic Information and Procedures ............ 9E-2 Rear End door Window Defogger Symptom Diagnosis .......................................................... 9E-2 Power Window Control System Symptom
Diagnosis .......................................................... 9E-2
Power Door Mirror Control System Symptom Diagnosis .......................................................... 9E-3
Door Mirror Heater Symptom Diagnosis (If
Equipped) .......................................................... 9E-3
Repair Instructions ........... ................................... 9E-4
Windshield Removal and In stallation .................. 9E-4
Front Door Window Components ........................ 9E-8
Front Door Glass Removal and Installation ........ 9E-8
Front Door Window Re gulator Removal and
Installation ......................................................... 9E-9
Front Door Window Regula tor Inspection ......... 9E-10
Rear Door Window Components ...................... 9E-10
Rear Door Glass Removal and Installation ....... 9E-11
Rear Door Window Regulator Removal and Installation ....................................................... 9E-12
Rear Door Window Regulato r Inspection .......... 9E-12
Rear End Door Window Components ............... 9E-13
Rear End Door Glass Removal and Installation ....................................................... 9E-13
Rear End Door Window Defogger Switch Inspection ........................................................ 9E-14
Rear End Door Window Defogger Relay Inspection ........................................................ 9E-14
Rear End Door Window Defogger Wire Inspection ........................................................ 9E-15
Rear End Door Window Defogger Wire
Repair.............................................................. 9E-15
Power Window Main Switch Inspection ............ 9E-16
Power Window Sub Switch Inspection .............. 9E-17
Door Mirror Components.. ................................. 9E-18
Door Mirror Removal and In stallation................ 9E-18
Power Door Mirror Switch Inspection ................ 9E-18
Power Door Mirror Actuator Inspection ............. 9E-19
Door Mirror Heater Switch Inspection (If Equipped) ........................................................ 9E-19
Door Mirror Heater Inspec tion (If Equipped) ..... 9E-19
Special Tools and Equipmen t ........................... 9E-19
Recommended Service Material ....................... 9E-19
Security and Locks......... ..........................9F-1
General Description ............................................. 9F-1
Key Coding Construction .................................... 9F-1
Rear End Door Opener System Description ....... 9F-1
Component Location ............ ............................... 9F-2
Power Door Lock and Keyless Entry System
Component Location ......................................... 9F-2
Diagnostic Information and Procedures ............ 9F-3 Power Door Lock System Symptom Diagnosis .......................................................... 9F-3
Power Door Lock System Operation Inspection .......................................................... 9F-3
Keyless Entry System Symptom Diagnosis (If
Equipped) .......................................................... 9F-4
Keyless Entry System Operation Inspection ....... 9F-5
Door Lock Function of Keyless Start System Symptom Diagnosis (If Equipped)..................... 9F-5

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-2
Symbols and MarksS7RS0B9101003
BatteryGroundNormal fuse Slow blow fuse
Circuit breaker Coil, SolenoidHeater Bulb
Cigarette lighter MotorPump HornSpeaker
Buzzer ChimeCondenser Thermistor Reed switch
Resistance Variable resistance Transistor
NPN PNP
Photo transistor DiodeZener diode L ight emitting diode Photo diode
Piezoelectric element Harness Ring terminal Connector
Connected Not connected
Relay Switch
Normal open Normal closed Open switch Closed switch
I2RH01910910-01IYSQ01910915-01IYSQ01910916-01
IYSQ01910917-01IYSQ01910918-01
IYSQ01910919-01IYSQ01910920-01IYSQ01910921-01IYSQ01910922-01IYSQ01910923-01
IYSQ01910924-01
IYSQ01910925-01IYSQ01910926-01
H
I2RH01910911-01I5JB0B910995-02
IYSQ01910929-01IYSQ01910930-01IYSQ01910931-01IYSQ01910932-01IYSQ01910933-01
IYSQ01910934-01IYSQ01910935-01IYSQ01910936-01IYSQ01910937-01IYSQ01910938-01
IYSQ01910939-01IYSQ01910940-01IYSQ01910941-01IYSQ01910942-01IYSQ01910943-01
IYSQ01910944-01IYSQ01910945-01IYSQ01910946-01IYSQ01910947-01IYSQ01910948-01
I5RW0A910982-01I5RW0A910983-01I5RW0A910984-01I5RW0A910985-01

Downloaded from www.Manualslib.com manuals search engine 9A-3 Wiring Systems:
Ignition switch Keyless entry Immobilizer system Combination meter Lighting switch
Headlight leveling Hazard warning light Front fog light Rear fog light Spark plug Radiator fan Fuel pumpFuel injectorXX control module Windshield wiper
Windshield washer Rear wiper Rear washer Rear defogger Power window
Power door lock Power mirror A/BPretensioner Passenger side
Driver side Seat heater A/CPower steering Side air-bag (R)
Side air-bag (L) Side curtain air-bag (R) Side curtain air bag (L) Glow plug
I2RH01910912-01I3JA01910902-01I5RH01910901-01I2RH01910915-01I2RH01910916-01
I3JA01910904-01I3JA01910905-01I3JA01910906-01I3JA01910907-01I2RH01910921-01
I2RH01910922-01I3JA01910908-01I5RW0A910987-01
XX
Cont M
I2RH01910925-01I3JA01910909-01
I3JA01910910-01I3JA01910911-01I3JA01910912-01I2RH01910930-01I3JA01910913-01
I3JA01910914-01I3JA01910915-01I3JA01910916-01I3JA01910917-01I3JA01910918-01
I3JA01910919-01I2RH01910938-01I3JA01910920-01I3JA01910921-01I4JA01910901-01
I4JA01910902-01I5RS0A910958-01I5RS0A910959-01
I5RW0A910986-01

Downloaded from www.Manualslib.com manuals search engine 9A-11 Wiring Systems:
C: Engine harnessNo./Color Connective position No./Color Connective positionC01/GRY IAC valve C22/- Generator #2
C02/GRY IG Coil #1 C23/BLK Starting motor #1
C03/GRY IG Coil #2 C24/- Starting motor #2
C04/GRY Fuel injector #1 C25/GR Y VSS (Vehicle speed sensor)
C05/GRY Fuel injector #2 C26/GRY Knock sensor
C06/GRY Fuel injector #3 C27/BLU (A/
T) Input shaft speed sensor
C07/GRY Fuel injector #4 C28/GRY
(A/T) Trans axle range sensor
C08/BLK or GRY CMP sensor C29/GRY
(A/T) Shift solenoid
C09/BLK ECT sensor C30/BLK
(M/T) Back-up light switch
C10/GRY EGR stepper motor C31/- Main fuse box C11/BLK Throttle position sensor C32/GRY
(IF EQPD) Current sensor
C12/BLK MAP sensor C33/- Main fuse box
C13/BLK MAF sensor C34/N (A/T) TCM
C14/BLK EVAP canister purge valve C35/N (A/T) TCM
C15/GRY Heated oxygen sensor #1 C36/N Main harness (To E24)
C16/GRN Heated oxygen sensor #2 C37/GRY ECM C17/BLK A/C compressor C38/- Weld splice C18/N Oil pressure switch C39/- Weld splice
C19/BLU VVT solenoid C40/- Weld splice
C20/GRY CKP sensor C41/- Weld splice
C21/GRY or BLK Generator #1

Downloaded from www.Manualslib.com manuals search engine 9A-13 Wiring Systems:
C: Engine harness
D: Oil pressure switch wireNo./Color Connective position No./Color Connective position
C02/GRY IG Coil #1 C24/- Starting motor #2
C03/GRY IG Coil #2 C23/BLK Starting motor #1
C04/GRY Fuel injector #1 C25/GRY
(A/T) VSS (Vehicle speed sensor)
C05/GRY Fuel injector #2 C26/GRY Knock shaft speed sensor
C06/GRY Fuel injector #3 C27/BLU (A/
T) Input shaft speed sensor
C07/GRY Fuel injector #4 C28/GRY
(A/T) Trans axle range sensor
C08/BLK CMP sensor C29/GRY
(A/T) Shift solenoid
C09/BLK ECT sensor C30/BLK
(M/T) Back-up light switch
C10/GRY EGR stepper motor C31/- Main fuse box C12/BLK MAP sensor C32/GRY Current sensor
C13/BLK MAF sensor C33/- Main fuse box
C14/BLK EVAP canister purge valve C34/N (A/T) TCM
C15/BLK Heated oxygen sensor #1 C35/N (A/T) TCM
C16/GRN Heated oxygen sensor #2 C36/N Main harness (To E24) C17/BLK A/C compressor C37/GRY ECM C18/N Oil pressure switch wire (To D02) C38/- Weld splice
C19/BLU VVT solenoid C39/- Weld splice
C20/GRY CKP sensor C40/- Weld splice C21/BLK Generator #1 C42/BLK Electric throttle body C22/- Generator #2
No./Color Connective position No./ColorConnective position
D01/N Oil pressure switch D02/GRY Engine harness (To C18)

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-26
L: Floor harness
L: ACC socket wire
L: License plate wire
R: Fuel pump wireNo./Color Connective position No./Color Connective position
L01/BLU BCM L29/BRN (With
Side A/B,
Curtain A/B System) A/B SDM
L02/N Main harness (To E44) L30/YEL (IF
EQPD) Side air-bag inflator (Passenger side)
L03/YEL Main harness (To E45) L31/N Front door wire (Passenger side) (To J09)
L04/YEL J/B L32/YEL Instrument panel harness (To G04) L05/N J/B L33/N Instrument panel harness (To G03)
L06/N J/B L34/N Front door switch (Passenger side)
L07/N Front door wire (Driver side) (To J01) L35/N (IF
EQPD) Passenger side-sensor
L10/BLK Pretensioner (Driver side) L36/ BLK Pretensioner (Passenger side)
L11/N (IF EQPD) Driver side-sensor L37/N Rear door wire (L) (To J21)
L12/N Front door switch (Driver side) L38/N Wheel speed sensor (RL)
L13/N Rear door wire (R) (To J16) L39/N Antenna amplifier
L14/N Wheel speed sensor (RR) L40/N Rear door switch (L)
L15/GRY Fuel pump wire (To R01) L41/BLK (IF
EQPD) Side curtain air-bag (L)
L16/N Rear door switch (R) L42/N Rear end door wire (To O01)
L17/N High mounted stop light L43/BLK Rear combination light (L)
L18/BLK Side curtain air-bag (R) L51/GRY Instrument panel harness (To G43)
L19/GRY Luggage compartment light L53/N Diagnosis connector #3
L20/N Rear combin ation light (R) L59/GRY (IF
EQPD) Rear end antenna
L21/N License plate wire (To L22) L60/BLK (IF
EQPD) Rear fog light
L23/N (A/T) A/T shift lever L61/N (IF
EQPD) Seat heater (Driver side) and seat belt
switch
L24/GRY J/C L62/N (IF
EQPD) Seat heater (Passenger side)
L25/YEL Side air-bag inflator (Driver side) L63/YEL (IF
EQPD) Seat heater switch (Driver side)
L26/N Seat belt switch L64/GRN (IF
EQPD) Seat heater switch (Passenger side)
L27/BLK Parking brake switch L65/BRN (IF
EQPD) Inside antenna
L28/BLU ACC socket wire (To L44) L66/BRN (IF
EQPD) Luggage antenna
L29/PNK A/B SDM L74/BLU J/C
No./Color Connective position No./Color Connective position
L44/BLU Floor harness (To L28) L46/BLK ACC socket
No./ColorConnective position No./Color Connective position
L22/N Floor harness (To L21) L48/N License plate light #2
L47/N License plate light #1
No./Color Connective position No./Color Connective position
R01/GRY Floor harness (To L15) R03/N (IF
EQPD) Sub fuel level sensor
R02/BLK Fuel pump and gauge

Downloaded from www.Manualslib.com manuals search engine 9A-35 Wiring Systems:
Individual Circuit Fuse Box No. 2 (In J/B)S7RS0B910D006
22
28
23
29
37
24
30
38
25
31
39
26
32
40
27
33
41
34
42
35
43
36
44
45USE THE DESINGNATED FUSES AND RELAYS ONLY.
*1: DEICER / RR FOG *2: DIESEL / HID L *3: MTA / HID R
I5RS0B910919-02
No. Fuse Description on the coverProtected circuit
BLANK BLANK BLANK
15 A IG COILCurrent sensor
ECM
Fuel pump relay
Generator
Heated oxygen relay #1
Heated oxygen relay #2
ICM
IG coil #1
IG coil #2
10 A BACKAuto A/C unit
Back-up light switch (M/T)
Air intake control actuator
HVAC control switch
Headlight leveling switch
Headlight leveling actuator (R)
Headlight leveling actuator (L)
KLS ECM
Transaxle range sensor (A/T)
10 A METERBCM
COMB meter
Flasher relay
15 A ACC 1BCM
Power mirror
15 A ACC 2ACC socket or Cigar lighter
Audio
Multi information display
KLS ECM
15 A WIPERCOMB switch
DRL controller
Rear washer motor
Rear wiper motor
Rear wiper relay
Windshield washer motor
Windshield wiper motor
10 A IG1 SIGA/T relay (A/T)
Power steering control module

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-36
15 AA/BAG A/B SDM
10 A ABSABS control module
ESP
® control module
Steering angle sensor
10 A TAIL COMB switch
BLANK BLANK BLANK 20 A D/L BCM
10 A DIESEL/HID L BLANK
10 A ST SIG Starting motor relay
15 A SEAT HTR Seat heater switch (Driver side)
Seat heater switch (Passenger side)
10 A IG2 SIG Blower motor relay
15 A DEICER/RR FOG COMB switch
15 A RADIO Audio
Auto A/C unit
BCM
COMB meter
DLC
ECM
Interior light
Luggage compartment light
Main switch (Key switch)
Multi information display
KLS ECM
Steering angle sensor
TCM
25 A RR DEF Rear defogger relay
15 A HAZ-HORN Horn relay
Flasher relay
10 A MTA/HID R BLANK
20 A P/WT BLANK
30 A P/W Front power window main switch
Front power window sub switch
Rear power window sub switch (R)
Rear power window sub switch (L)
No. Fuse Description on the cover Protected circuit

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-38
Fuse side
Junction Block Inner Circuit (Overview)S7RS0B910D008
Abbreviations
123
4 5
1 2 3
4 1
2 3
4 1
2 3
4
1 23
4
Heater relay
Relay
Deicer
relay
23412112
12 34 5 6 78 9 15 16 17 18
1110 12 13 14 4
3 561214
11
10 15
721
13
16
98
1
234
5 678 910
4321
10 987 656
5
4
3
2
17
11
10
9
8
15
14
13
12 16
987654321
13 12 11 10
1718 16 15 14
13
14
15
16
9
10
11
12 8
5
6
7 2
3
4 1
321
4
E39
L05
E40 L04L06
E41
H
Relay
Relay
12 34
6
5
8
7
4 3
5
6
1214 11 10
15
7
2
1
13
16 9 8
3456
12
K01
6543
21
Flasher relay
I5RS0C910902-01
Abbreviation Full term Abbreviation Full term
AS Assistant (Front passenger) LP Lamp
CTR Center O/H Over head
DR Driver R/B Relay box
F-L Front L R-L Rear L
F-R Front R R-R Rear R
FR Front RR Rear
INP Instrument panel S/H Seat heater
LEV (Head light) leveling