Coil SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-35
DTC TroubleshootingStep Action YesNo
1 1) With ignition switch OFF, disconnect contact coil connector located under of the steering column.
2) Check proper connection to contact coil at terminal in “G26” connector.
3) If OK, then connect special tools (B) and (C) to “G26” connector disconnected in Step 1).
Special tool
(B): 09932-75010
(C): 09932–78340
4) Check SDM DTC.
With ignition switch ON , is DTC B1033 indicated? Go to Step 2.
Go to Step 4.
BASE OF COLUMN(B)
(C)
"G26"
I4RS0A820014-01

Downloaded from www.Manualslib.com manuals search engine 8B-38 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4 1) With ignition switch OFF, disconnect special tools (B) and (C) from “G26” connector and reconnect contact coil
connector located under of the steering column.
2) Remove driver air bag (inflator) module from steering column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check proper connection to driver air bag (inflator) module connector.
4) If OK, then connect special tools (A), (B) and (E) to driver air bag (inflator) module connector.
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932–78340
(E): 09932-78310
5) Check SDM DTC.
With ignition switch ON , is DTC B1033 indicated? Turn ignition switch
OFF. Replace contact
coil assembly referring
to “Contact Coil Cable
Assembly Removal and
Installation in Section
6B”.
Turn ignition switch
OFF. Replace driver air
bag (inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
STEERING WHEEL(B)
(E)
(A)
I4RS0A820017-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-39
DTC B1034: Driver Air Bag Initiator Circuit Short to Power CircuitS7RS0B8204021
Wiring Diagram
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The voltage measured at driver air bag initiator ci rcuit is above a specified value for specified time.
Flow Test Description
Step 1: Check whether malfunction is in contact coil and driver air bag (inflator) module or the others.
Step 2: Check driver air bag (inflator) module initiator circuit.
Step 3: Check whether malfunction is in contact coil or driver air bag (inflator) module.
1 2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-4
D+
L29-3
D-GRN
GRN/RED
GRN
GRN/RED 6
57
“G26”
“L32” “G04”
[A]
I7RS0A820010-07
[A]: Shorting bar 3. “A/BAG” fuse 6. Contact coil assembly
1. From main fuse 4. Junction block assembly 7. Driver air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system

Downloaded from www.Manualslib.com manuals search engine 8B-40 Air Bag System:
DTC TroubleshootingStep Action YesNo
1 1) With ignition switch OFF, disconnect contact coil connector located under of the steering column.
2) Check proper connection to contact coil at terminal in “G26” connector.
3) If OK, then connect special tools (B) and (C) to “G26” connector disconnected in Step 1).
Special tool
(B): 09932-75010
(C): 09932–78340
4) Check SDM DTC.
With ignition switch ON , is DTC B1034 indicated? Go to Step 2.
Go to Step 4.
BASE OF COLUMN(B)
(C)
"G26"
I4RS0A820014-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-43
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4 1) With ignition switch OFF, disconnect special tools (B) and (C) from “G26” connector and reconnect contact coil
connector located under of the steering column.
2) Remove driver air bag (inflator) module from steering column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check proper connection to driver air bag (inflator) module connector.
4) If OK, then connect special tools (A), (B) and (E) to driver air bag (inflator) module.
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932–78340
(E): 09932-78310
5) Check SDM DTC.
With ignition switch ON , is DTC B1034 indicated? Turn ignition switch
OFF. Replace contact
coil assembly referring
to “Contact Coil Cable
Assembly Removal and
Installation in Section
6B”.
Turn ignition switch
OFF. Replace driver air
bag (inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
STEERING WHEEL(B)
(E)
(A)
I4RS0A820017-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-93
Contact Coil Cable and Its Circuit CheckS7RS0B8204047
TroubleshootingStep Action Yes No 1 Driver air bag circuit check
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation”.
2) With ignition switch turned OFF, disconnect SDM connector “L29”.
3) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between each air bag circuit terminal and other air bag circuit terminal in its
connector.
Is each measured resistance infinity? Go to Step 3. Check wire harness and
connections.
If wire and connection
are OK, replace contact
coil.
2 Driver air bag circuit check
1) Release shorting bar in SDM connector inserting release
tool (1) included in special tool (A).
Special tool
(A): 09932–76010
2) Measure resistance between each air bag circuit terminal and body ground in its connector.
Is each measured resistance infinity? Go to Step 3. Check defective wire
harness.
If wire is OK, replace
contact coil.
“L29-4”
“L29-3”
1,(A)(A)
I7RS0B820003-01
“L29-4”
“L29-3”
1,(A)(A)
I7RS0B820003-01

Downloaded from www.Manualslib.com manuals search engine 8B-94 Air Bag System:
3Contact coil circuit (driver air bag circuit) check
1) Remove contact coil referr ing to “Contact Coil Cable
Assembly Removal and Inst allation in Section 6B”.
2) Measure resistance between “A” and “B” terminal of drive air bag connector (1).
Is each measured resistance 1
Ω or less? Contact coil and its
circuit are good
condition.
If vehicle equipped with
audio control switch, go
to Step 4.
4 Contact coil circuit (audio control switch circuit) check
(if equipped)
1) Check for continuity between each terminal of audio
control switch connector as shown in figure.
Is each measured resistance 1
Ω or less? Go to Step 5. Replace contact coil.
5 Contact coil circuit (audio control switch circuit) check
(if equipped)
1) Measure resistance between each terminal and other
terminal.
Is each measured resistance infinity? Contact coil and its
circuit are good
condition.
Replace contact coil.
Step Action Yes No
1
1
AB
I6RS0C820012-01
ABCDEF
abc de
f
A
Ba
b
C
D c
d
E F e
f
Terminal
I6RS0C820013-01

Downloaded from www.Manualslib.com manuals search engine 8B-96 Air Bag System:
Repair and Inspection Required after AccidentS7RS0B8204049
CAUTION!
• All air bag system components, including the electrical harness (component
mounting points), must be inspected after
an accident. If any components are
damaged or bent, they must be replaced
even if air bag system activation did not
occur.
• Never use air bag system parts from another vehicle.
• Do not attempt to service the parts below. Service of these parts is by replacement
only.
– Driver / Passenger air bag (inflator) modules
– Driver / Passenger side-air bag (inflator) modules
– Driver / Passenger side curtain-air bag (inflator) modules
– Driver / Passenger seat belt pretensioners
–Forward-sensor
– Driver / Passenger side-sensors
–SDM
– Contact coil and combination switch assembly
– Air bag wire harness in main harness, instrument panel harness and floor
harness.
• Proper operation of the sensors and air bag system requires that any repairs to the
vehicle structure return it to its original
production configuration.

CAUTION!
After detecting one time of such collision as
to meet deployment conditions, the SDM
must not be used.
Refer to “Air Bag Diagnostic System Check”
when checking the SDM.

Accident with Deployment / Activation – Component
Replacement
When driver and passenger air bags are deployed, the
following components must be replaced.
• Driver and passenger air bag (inflator) modules
• Driver and passenger seat belt pretensioners
• SDM after detecting such collision as to meet
deployment conditions
• Forward-sensor
• Instrument panel When side-air bag and side curtain-air bag are deployed,
the following components must be replaced.
• Deployed side-air bag (inflator) module
• Deployed side curtain-air bag (inflator) module
• Side-sensor
•SDM
Accident with or without Deployment / Activation –
Component Inspections
Certain air bag and restraint system components must
be inspected after any crash, whether the air bag system
activated or not. If any faul
ty condition is found in the
following checks, replace faulty part.
Those components are:
• Steering column (1) and shaft joints
– Check for length, damage and bend according to “Checking Steering Column for Accident Damage in
Section 6B”.
• Steering column bracket (2) and capsules – Check for damage and bent.
• Steering wheel and driver air bag (inflator) module – Check for damage or air bag (inflator) module fitness.
– Check trim cover (pad surface) for cracks.
– Check wire harness and connector for damage or tightness.
2
1
I4RS0A820046-01
I4RS0A820047-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-97
• Contact coil and combination switch assembly
– Check wire harness and connectors for damage or tightness.
– Check contact coil case for damage.
• Instrument panel member and reinforcement – Check for any distortion, bending, cracking or other damage.
– Check instrument panel fo r cracks or deformities.
• Passenger air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check harness and connector for damage or tightness.
•SDM – Check for external damage such as deformation, scratch, crack, peeled paint, etc.
– Check SDM for a cause in itself preventing its proper installation. (There is a gap between SDM
and SDM plate, or it cannot be fixed securely.)
– Check connector or lead wire of SDM for scorching, melting or damage.
– Check SDM connector and terminals for tightness.
– Check if SDM sets a DTC and is judged as malfunctioning according to the diagnostic flow. • Air bag wire harness and connections
– Check for damages, deformities or poor connections.
Refer to “Inspection of Intermittent and Poor
Connections”.
– Check wire harness clamps for tightness.
– For air bag harness including in instrument panel harness replacement, refer to “Passenger Air Bag
(Inflator) Module Repair Harness Installation”.
• Forward-sensor – Check sensor (1) and front panel (2) for damage, bend or rust.
– Check connector (3) or lead wire (4) of forward- sensor for scorching, melting or damage.
I4RS0A820048-01
I4RS0A820049-01
I5RH01820092-01
1. Main harness 4. Instrument panel harness
2. Grounding point 5. Seat harness
3. Floor harness
1
2
3
4
5
I4RS0A820004-01
1
3
2
4
I4RS0A820050-01

Downloaded from www.Manualslib.com manuals search engine 8B-126 Air Bag System:
The adapter (1) will also give an idea of whether or not
contact tension is sufficient, helping to find an open or
intermittent open due to poor terminal contact. An SDM
short bar release tool (2) is included in the connector test
adapter kit. Inserting it in to the SDM connector (3) will
releases the shorting bar.
Special tool
(B): 09932–75010 Air bag driver / passenger load
tool
This tool is used as a diagno stic aid and safety device to
prevent inadvertent air bag (inflator) module deployment.
The load tool has three connectors attached to its case
which are electrically functional and serve as resistive
load substitutions.
No more than two connectors are used at any time.
One of connectors (“STEER ING WHEEL”) is used to
substitute the load of the followings.
• Driver air bag (inflator) module when it is connected at the top of the column to the contact coil assembly.
• Passenger air bag (inflator) module when it is connected to the air bag harness connector in
instrument panel harness for passenger air bag
(inflator) module.
• Each of driver and passen ger seat belt pretensioners
when it is connected to air bag harness connector in
instrument panel harness for driver and passenger
seat belt pretensioners.
• Side-air bag (inflator) module when it is connected to the floor harness connector for side-air bag (inflator)
module.
• Side curtain-air bag (inflator) module when it is connected to the floor harness connector for side
curtain-air bag (inflator) module. Another connec
tor (“BASE OF COLUMN ”) is used to
substitute the load of the driver air bag (inflator) module
and the contact coil assembly when it is connected at the
base of the column to the air bag wire harness.
The third connector (“PASSENGER INFLATOR”) is not
used.
By substituting the resistan ce of the load tool when
called for, a determination can be made as to whether an
inflator circuit component is causing system malfunction
and which component is causing the malfunction.
The load tool should be used only when specifically
called for in the diagnostic procedures.
1
2
3
I4RS0A820108-01
1. Connector for contact coil and driver air bag (inflator) module
(Located near the base of the steering column)
2. Connector for driver, passenger air bag (inflator) module, side-air bag (inflator) module and driver and passenger seat belt pretensioners
3. Not used
I1JA01820004-01