Engine oil SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Rear Suspension: 2C-5
Installation1) Install coil spring (1) on spring seat (2) of rear axle and mate spring open end with stepped part (3) of
spring lower seat and raise rear axle.
2) Install shock absorbers (1) lower side (right & left) to rear axle.
Install washers and tighten shock absorber lower
nuts (2) temporarily by hand at this step. 3) Remove floor jacks from rear axle.
4) Install wheels and tighten wheel nuts to specified
torque.
Tightening torque
Wheel nut: 85 N·m (8.5 kgf-m, 61.5 lb-ft)
5) Lower hoist and vehicle in unloaded condition, tighten shock absorber lower nuts (a) to specified
torque.
Tightening torque
Rear shock absorber lower nut (a): 90 N·m (9.0
kgf-m, 65.0 lb-ft)
Spring Upper Seat / Spring Lower Seat
Inspection
S7RS0B2306006
Inspect for cracks, deformation or damage.
Replace any defective part.
F: Vehicle front
I4RS0A230011-01
1
2
I4RS0A230012-01
(a)
I4RS0A230013-01
I4RS0A230015-01

Downloaded from www.Manualslib.com manuals search engine 2C-6 Rear Suspension:
Spring Upper Seat and Lower Seat Removal and
Installation
S7RS0B2306007
Removal1) Remove coil spring referring to “Rear Coil Spring Removal and Installation”.
2) Remove spring upper seat (1) and lower seat (2).
Installation 1) Install spring upper seat (1) and lower seat (2).
NOTE
For proper installing direction of spring
upper seat (1) and lower seat (2), refer to the
figure.

2) Install coil spring referr ing to “Rear Coil Spring
Removal and Installation”.
Rear Axle Removal and InstallationS7RS0B2306008
Removal
1) Hoist vehicle and remove rear wheels (right & left).
2) Disconnect rear brake caliper flexible hoses (1) (right & left) from brake pipes (2) and put bleeder plug cap
(3) onto pipe (2) prevent fluid from spilling.
CAUTION!
Do not drop brake fluid onto painted surface.

1
2
I4RS0A230016-01
I3RM0A230021-01
A: Vehicle body side (Upper side)
F: Vehicle front3. Stepped part
I4RS0A230017-01
1
2
2 3
I6RS0B230002-01

Downloaded from www.Manualslib.com manuals search engine Rear Suspension: 2C-7
3) Remove rear brake caliper assemblies (right & left)
and brake discs (right & left ). For details, refer to
Step 2) to 3) of “Removal” under “Rear Brake Disc
Removal and Installa tion in Section 4C”.
4) Remove rear wheel hubs (r ight & left). For details,
refer to Step 3) to 5) of “Removal” under “Rear
Wheel Hub Removal and Installation”.
5) Disconnect brake pipes (1) from brake hoses (2) and remove E-rings (3).
CAUTION!
Do not drop brake fluid onto painted surface.

6) Disconnect wheel speed sensors (1) and lead wire clamps (right & left).
7) Remove brake disc dust cover (2) and spindles (3) (right & left) from rear axle.
8) Remove coil springs (1) (right & left) referring to “Rear Coil Spring Removal and Installation”. 9) Disconnect wheel speed sensor clamp and parking
brake cable clamp from rear axle.
10) While supporting rear axle (1) at both ends (right & left), remove rear trailing arm bolts and then remove
rear axle from chassis by lowering floor jack
gradually.
11) Remove brake pipes (2) from rear axle (1) if necessary.
Installation 1) Install brake pipes to rear axle.
2) Place rear axle on floor jacks. Then install trailing arm, washers and new trailing
arm bolts (1) (right & left) and tighten bolts
temporarily by hand.
1
1
2
2
3
3I4RS0A230018-01
1
2
3
I6RS0B230003-01
1
I4RS0A230020-01
1. Parking brake cable clamp bolt
1I4RS0A230021-01
2
1
I6RS0B230004-01
1
I4RS0A230023-01

Downloaded from www.Manualslib.com manuals search engine 2C-8 Rear Suspension:
3) Install coil springs (right & left) on spring seats of rear
axle referring to “Spring Upper Seat and Lower Seat
Removal and Installation” and “Rear Coil Spring
Removal and Installation”.
4) Install shock absorbers lower side (right & left) and washers referring to “Rear Shock Absorber Removal
and Installation”.
5) Install brake dust covers, spindles and wheel speed sensors (right and left) referring to “Spindle Removal
and Installation”.
6) Connect wheel speed sensors (1) and lead wire clamps (2) (right & left).
Tightening torque
Wheel speed sensor bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
7) Connect brake flexible hoses (1) to bracket on rear axle with E-rings (3) (right & left) and tighten brake
pipe flare nuts (a) to specified torque.
Tightening torque
Brake pipe flare nut (a): 16 N·m (1.6 kgf-m, 11.5
lb-ft) 8) Install wheel speed sensor clamp and parking brake
clamp and tighten parking brake clamp bolts (1) to
specified torque.
Tightening torque
Parking brake cable clamp bolt (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
9) Install rear wheel hubs (right & left) referring to “Rear Wheel Hub Removal and Installation”.
10) Install brake discs (right & left) and rear brake caliper assemblies (right & left) referring to “Rear Brake Disc
Removal and Installati on in Section 4C”.
11) Connect rear brake caliper flexible hoses (1) to brake pipes (2) with E-rings (3) (right & left).
Tighten brake pipe flare nuts to specified torque.
Tightening torque
Brake pipe flare nut (a): 16 N·m (1.6 kgf-m, 11.5
lb-ft)
1 2
(a)
3
I6RS0B230005-01
I4RS0A230028-01
1, (a)I6RS0B230006-01
3
2 1
(a)
I6RS0B230007-01

Downloaded from www.Manualslib.com manuals search engine Rear Suspension: 2C-9
12) Fill reservoir with brake fluid and bleed brake system. For bleeding operation, see “Air Bleeding of
Brake System in Section 4A”.
13) Install wheel and tighten wheel nuts to specified torque.
Tightening torque
Wheel nut: 85 N·m (8.5 kgf-m, 61.5 lb-ft)
14) Adjust parking brake cable. For adjustment, refer to “Parking Brake Inspection and Adjustment in Section
4D”.
15) Lower hoist and bounce vehicle up and down several times to stabilize suspension.
16) Tighten shock ab sorber lower nuts (1) and trailing
arm bolts (2) to specified torque.
NOTE
When tightening these nuts and bolts, be
sure that vehicle is not on hoist and in
unloaded condition.

Tightening torque
Rear shock absorber lower nut (a): 90 N·m (9.0
kgf-m, 65.0 lb-ft)
Trailing arm bolt (b): 73 N·m (7.3 kgf-m, 53.0 lb-
ft)
17) Perform brake test (foot brake and parking brake).
18) Check each installed part for fluid leakage.
Trailing Arm, Rear Axle and Coil Spring
Inspection
S7RS0B2306009
• Inspect for cracks, deformation or damage.
• Inspect bushing for damage, wear or breakage.
Replace any defective part.
Rear Axle Bush InspectionS7RS0B2306010
Inspect for cracks, deformation or damage. Replace any
defective part.
1, (a)
2, (b)
I6RS0B230008-01
I4RS0A230031-01

Downloaded from www.Manualslib.com manuals search engine 2D-1 Wheels and Tires:
Suspension
Wheels and Tires
Precautions
Precaution for Emergency Flat Tire Repair KitS7RS0B2400001
WARNING!
Flat tire repair sealant including in kit is
harmful. Be sure to observe the following.
Otherwise, your health may be ruined.
• If swallowed, get medical attention immediately.
• Keep out of reach of children.
• Select place where there is good ventilation for this work.
• If it enters eye or contacts skin, wash thoroughly with water. If anything
abnormal still rema ins, get medical
attention immediately.
• Do not discard tire containing sealant as it is. Make sure to remove sealant from tire,
referring to “Tire Repair for Emergency
Repaired-Tire with Sealant”.
• Dispose of sealant as waste oil.

CAUTION!
• When tire repaired with Emergency Flat Tire Repair Kit is brought in, remove flat
tire repair sealant from tire and repair flat
tire referring to “Tire Repair for Emergency
Repaired-Tire with Sealant”.
• Sealant expiration date is printed on bottle label. if it expires, sealant should be
replaced with a new one to ensure
emergency flat tire repair.

General Description
Tires DescriptionS7RS0B2401001
The tire is of tubeless type. The tire is designed to
operate satisfactorily with loads up to the full rated load
capacity when inflated to the recommended inflation
pressures.
Correct tire pressures and driving habits have an
important influence on tire life. Heavy cornering,
excessively rapid acceleration, and unnecessary sharp
braking increase tire wear.
Tire Placard
The “Tire Placard” is located on the left or right door lock
pillar and should be referred to tire information.
The placard lists the maximum load, tire size and cold
tire pressure where applicable.
NOTE
Whether rim size and/or maximum load are
listed or not depends on regulations of each
country.

Inflation of Tires
The pressure recommended for any model is carefully
calculated to give a satisfacto ry ride, stability, steering,
tread wear, tire life and resistance to bruises.
Tire pressure, with tires cold, (after vehicle has set for 3
hours or more, or driven less than one mile) should be
checked monthly or before any extended trip. Set to the
specifications on the “Tire Placard” located on the left
door lock pillar.
It is normal for tire pressure to increase when the tires
become hot during driving.
Do not bleed or reduce tire pressure after driving.
Bleeding reduces the “Cold Inflation Pressure”.
Higher than recommended pressure can cause:
• Hard ride
• Tire bruising or carcass damage
• Rapid tread wear at center of tire
Unequal pressure on same axle can cause:
• Uneven braking
• Steering lead
• Reduced handling
• Swerve on acceleration

Downloaded from www.Manualslib.com manuals search engine 3A-4 Drive Shaft / Axle:
Front Drive Shaft Assembly On-Vehicle
Inspection
S7RS0B3106002
• Check boots for breakage or deterioration.
• Check wheel side joint for rattle or smooth rotation.
• Check differential side (or center shaft side) joint for smooth rotation.
If any abnormality is found, replace.
Front Drive Shaft Assembly Removal and
Installation
S7RS0B3106003
Removal
1) Hoist vehicle and remove wheel.
2) Undo caulking (1) and remove drive shaft nut (2). 3) Drain transaxle oil.
4) Disconnect tie-rod end (1) from steering knuckle (2)
using puller (3).
5) Remove stabilizer join t referring to “Front
Suspension Frame, Stabiliz er Bar and/or Bushings
Removal and Installati on in Section 2B”.
6) Remove brake hose mounting bolt (1) and break hose (2) from bracket and then detach wheel speed
sensor harness (3) from strut bracket.
7) Remove suspension contro l arm ball joint bolt (4).
[A]: Right side drive shaft assembly (M/T model) 8. Wheel side joint (Constant velocity ball joint)
: Apply black grease included in spare part to joint.
[B]: Left side drive shaft assembly (M/T model) 9. Center shaft side joint (Constant velocity tripod joint)
: Apply dark gray grease included in spare part to joint.
[C]: Right side drive shaft assembly (A/T model) 10. Oil seal
: Apply grease 99000-25011 to oil seal lip.
[D]: Left side drive shaft assembly (A/T model) 11. Center bearing support circlip
[E]: Center shaft assembly (A/T model) 12. Center bearing support
[F]: Center shaft assembly (M/T model) 13. Center bearing
1. Circlip 14. Center shaft
2. Differential side joint (Constant velocity tripod joint) : Apply dark gray grease included in spare part to joint. 15. Cage
3. Snap ring 16. Tripod joint spider
: Never disassemble.
4. Boot band (Large) 17. O-ring
: Apply grease 99000-25011 to all round of O-ring.
5. Boot (Differential or center shaft side) 18. Differential side joint (Constant velocity tripod joint)
: Apply dark gray grease included in spare part to joint.
6. Boot band (Small) 19. Center shaft side joint (Constant velocity tripod joint)
: Apply dark gray grease included is spare part to joint.
7. Boot (Wheel side) : Do not reuse.
I6RS0C310004-01
F: Vehicle front
I3RM0A310003-01
I6RS0C310005-01

Downloaded from www.Manualslib.com manuals search engine Drive Shaft / Axle: 3A-5
8) Disconnect front suspension control arm ball joint
stud from steering knuckle.
9) Pull out drive shaft joint as follows. • For differential sideUsing tire lever (1), pull out drive shaft joint (2) so
as to release snap ring fitting of joint spline at
differential side.
• For center shaft side Using plastic hammer (3), drive out drive shaft
joint (2) so as to release snap ring fitting of joint
spline at center shaft.
10) Remove drive shaft assembly. 11) Remove center bearing support bolts (3) and remove center bearing support (2) with center shaft (1) from
differential side gear. Installation
CAUTION!
• Be careful not to damage oil seals and
boots when installing drive shaft.
• Do not hit joint boot with hammer. Inserting joint only by hands is allowed.
• Make sure that differential side joint is inserted fully and its snap ring is seated as
it was.

Install drive shaft assemb ly by reversing removal
procedure and noting the following points.
• Tighten each bolt and nut to the specified torque referring to “Front Drive Shaft Assembly Components
Location”.
• Tighten brake hose mounting bolt to specified torque.
Tightening torque
Brake hose mounting bolt: 25 N·m (2.5 kgf-m,
18.0 lb-ft)
• Fill transaxle with oil as sp ecified referring to “A/T
Fluid Change in Section 5A” or “Manual Transaxle Oil
Change in Section 5B”.
• Check toe setting referring to “Front Wheel Alignment Inspection and Adjustment in Section 2B” and adjust
as required.
[A]: Differential side
[B]: Center shaft side
I6RS0C310006-01
3
2
1I2RH01310007-01

Downloaded from www.Manualslib.com manuals search engine 3A-14 Drive Shaft / Axle:
Center Shaft and Center Bearing Support
Disassembly and Reassembly
S7RS0B3106005
Disassembly1) Remove snap ring and O-ring (M/T model) from center shaft.
2) Using hydraulic press (1), draw out center shaft (2) from center bearing.
3) Remove center bearing from bearing support as follows.
A/T model
a) Remove oil seals from center bearing support (3).
b) Remove bearing support circlip (1) using snap ring pliers (2) and then remove center bearing
from center bearing support.
M/T model
a) Remove bearing support circlip (1) using snap ring pliers (2) and then remove center bearing
from center bearing support.
Reassembly
Assemble center shaft by reversing disassembly
procedure and noting the following points.
• When installing bearing support circlip (1), make sure
that if fits in circlip groove in center bearing support (2)
securely as shown. • For A/T model, when installing
left oil seal (1) and right
oil seal (2) using special tool, use care so that oil seals
in proper direction and position as shown in figure.
Special tool
: 09925–15410
Distance
“a”: 7 – 8 mm (0.28 – 0.31 in.)
“b”: 0 – 1 mm (0 – 0.04 in.)
• For A/T model, be sure to apply grease to oil seal lip and bearing side space indicated in figure.
“A”: Grease 99000–25011 (SUZUKI Super Grease
A)
• Press-fit center shaft (1) from left oil seal (2) or circlip
(3) side.
• For M/T model, apply grease to O-ring and then install O-ring to center shaft.
I3RM0A310012-01
I6RS0B310006-03
[A]: A/T model [B]: M/T model
[A]: A/T model [B]: M/T model
I6RS0C310007-01
12
“A” “A”
“a” “b”
I4RS0A310014-01
I6RS0C310008-02

Downloaded from www.Manualslib.com manuals search engine Drive Shaft / Axle: 3A-15
Specifications
Tightening Torque SpecificationsS7RS0B3107001
NOTE
The specified tightening torque is also described in the following.
“Front Drive Shaft Assembly Components Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B3108001
NOTE
Required service material is also described in the following.
“Front Drive Shaft Components”

Special ToolS7RS0B3108002
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Brake hose mounting bolt 25 2.5 18.0 )
MaterialSUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011)
09913–84510 09925–15410
Bearing installer Oil seal installer
))
09925–98221 09943–57010
Bearing installer Band compressor
)) / ) / )
09943–57021
Pliers, Low-Profile Clamp
) / )