Nut SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-22
Remote Audio Control Switch Inspection (If
Equipped)
S7RS0B9306024
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation in Section 8B”.
2) Disconnect remote audio control switch connector
from contact coil.
3) Check switch for resistance between “a” and “b” terminals under each condition below.
If check result is not satisfactory, replace remote
audio control switch.
Remote audio control switch resistance)
All switches released (OFF): 5119 – 5223 Ω
Switch “1” pushing on (ON): 55 – 57 Ω
Switch “2” pushing on (ON): 129 – 133 Ω
Switch “3” pushing on (ON): 238 – 244 Ω
Switch “4” pushing on (ON): 416 – 426 Ω
Switch “5” pushing on (ON): 743 – 759 Ω
Switch “6” pushing on (ON): 1555 – 1587 Ω
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)
S7RS0B9306025
Check vehicle speed pulse output signal of ECM
referring to “Reference waveform No.32” under
“Inspection of ECM and Its Circuits in Section 1A”
Specifications
Tightening Torque SpecificationsS7RS0B9307001
NOTE
The specified tightening torque is also described in the following.
“Audio System Component Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
“b”“a”
1
2
3 4
5
6
I5RW0A930027-01
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Instrument panel mounting bolt 23 2.3 17.0 )
Antenna base mounting nut 5 0.5 4.0 )

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-4
Windshield Wiper Removal and InstallationS7RS0B9406004
Removal1) Disconnect negative (–) cable at battery.
2) Remove wiper pivot caps (1) and wiper arm nuts (2), and remove windshield wiper arms with wiper blades
(3).
3) Remove cowl top garnish referring to “Cowl Top Components in Section 9K”.
4) Disconnect coupler from windshield wiper motor.
5) Remove bolts (1), and remove windshield wiper assembly (2). Installation
1) Install windshield wiper assembly (1), and tighten bolts to specified torque.
Tightening torque
Windshield wiper bolt (a): 8 N·m (0.8 kgf-m, 6.0
lb-ft)
2) Connect coupler to windshield wiper motor.
3) Install cowl top garnish referring to “Cowl Top
Components in Section 9K”.
4) Install windshield wiper arms with wiper blades (1) to specified position as shown in figure, and then
tighten windshield wiper nuts to specified torque.
Tightening torque
Windshield wiper arm nut (a): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
5) Install wiper pivot caps (2 ) to windshield wiper arm
nuts.
6) Connect negative (–) cable to battery.
1 3
3
2
I4RS0B940003-03
I5RS0C940007-01
3. Ceramic line
4. Wiper blade center
I5RS0C940008-01
2
2 3
3
4
1
1
(a)
I4RS0B940004-03

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-6
Rear Wiper Removal and InstallationS7RS0B9406006
Removal1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End Door Lock Assembly Remo val and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation 1) Install rear wiper motor (1) and tighten rear wiper motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft) 2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1 2
3
4 5
6
I4RS0A940013-01
1
(a)I4RS0B940018-01
2. Ceramic line
3. Rear wiper blade
2
1
(a)
I4RS0A940015-01
1
2
3
2a = b
a
bI5RS0C940009-01
1
(a)
I4RS0A940017-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-10
Rear Wiper Relay Removal and InstallationS7RS0B9406012
Removal1) Disconnect negative (–) cable at battery.
2) Remove junction block assembly referring to “BCM (Included in Junction Block Assembly) Removal and
Installation in Section 10B”.
3) Remove rear wiper relay.
Installation
Reverse removal procedure for installation.
Rear Wiper Relay InspectionS7RS0B9406013
1) Check that there is no continuity between terminal “3” and “4”. If there is continuity, replace relay.
2) Connect battery positive (+ ) terminal to terminal “2”
of relay.
3) Connect battery negative (–) terminal to terminal “1” of relay.
4) Check continuity between terminal “3” and “4”. If
there is no continuity when relay is connected to the
battery, replace relay.
Specifications
Tightening Torque SpecificationsS7RS0B9407001
NOTE
The specified tightening torque is also described in the following.
“Wipers and Washers Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
“4”
“2” “1”
“3”
I4RS0A940028-01
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Washer tank bolt 4 0.4 3.0 )
Windshield wiper bolt 8 0.8 6.0 )
Windshield wiper arm nut 16 1.6 11.5 )
Rear wiper motor mounting bolt 8 0.8 6.0 )
Rear wiper nut 5 0.5 4.0 )
Rear wiper arm nut 8 0.8 6.0 )

Downloaded from www.Manualslib.com manuals search engine 9E-5 Glass / Windows / Mirrors:
12) When reusing windshield, remove the adhesive (1) from it, using care not to damage primer coated
surface (2).
Installation 1) Using cleaning solvent, clean windshield edge where windshield glass is to be adhered. (Let it dry for more
than 10 minutes.)
2) Install new glass stoppers (1) (2 pieces) to lower side of windshield.
3) To determine installing position of glass (1) to body (2), position glass against body so that clearance
between upper end of glass (1) and body (2) is
approximately 5 mm (0.197 in.) and clearances
between each side end (right & left) of glass (1) and
body (2) are even. Then mark mating marks on glass
(1) and body (2) as shown. Upper clearance can be
adjusted by moving glass stoppers position.
Windshield clearance
“a”: approx. 5 mm (0.197 in.) 4) Clean contact surfaces of old adhesive (4), paint or
bare metal thoroughly.
If surfaces of paint or ba re metal come out, apply
primer (2) for body with caution not to apply primer
(2) to surface of adhesive remaining on body.
NOTE
• Be sure to refer to primer maker’s instruction for proper handling and drying
time.
• Do not touch body and old adhesive surfaces where glass is to be adhered.

5) Install new molding to glass.
6) Clean glass surface to be adhered to body with clean cloth. If cleaning solvent is used, let it dry for
10 minutes or more.
Cleaning Area for windshie ld (distance from the
edge of glass or molding)
30 – 50 mm (1.18 – 1.97 in.)
7) Install new spacers (1) to windshield (2).
I2RH01950043-01
1
I4RH01950001-01
2
1“a”
I2RH01950045-01
1. Do not apply primer 3. Apply primer
I2RH01950046-01
2
1I4RS0A950002-01

Downloaded from www.Manualslib.com manuals search engine 9E-15 Glass / Windows / Mirrors:
Rear End Door Window Defogger Wire
Inspection
S7RS0B9506014
NOTE
• When cleaning rear end door window glass, use a dry cloth to wipe it along heat
wire (1) direction.
• When cleaning glass, do not use detergent or abrasive-containing glass cleaner.
• When measuring wire voltage, use a tester with positive probe (2) wrapped with a tin
foil (3) which should be held down on wire
by finger pressure.

Wire Damage Inspection
1) Start engine.
2) Turn on defogger switch.
3) Measure voltage at the center of each defogger wire (1), and check defogger wire condition according to
the following table.
If defogger wire open is found, go to next step.
Defogger wire voltage
4) Touch voltmeter negative (–) lead to defogger wire ground terminal end (1).
5) Touch voltmeter positive (+) lead with a foil strip to defogger wire power source terminal end (2), then
move it along wire to defogger wire ground terminal
end (1).
The place where voltmeter fluctuates from 10 – 12 V
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to
“Rear End Door Window Defogger Wire Repair”.
Rear End Door Window Defogger Wire RepairS7RS0B9506015
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower sides of heat wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a fine-tip brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours before operating the defogger again.
Voltage Circuit
0 – 1 V Defogger wire open between its center and defogger wire power source terminal
end (2)
4 – 6 V Normal condition
10 – 12 V Defogger wire open between its center and defogger wire ground terminal end
(3)
I2RH01950002-01
2
1
3
I4RS0A950029-01
21
I4RS0A950030-01
I2RH01950005-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-18
Door Mirror ComponentsS7RS0B9506018
Door Mirror Removal and InstallationS7RS0B9506019
When removing or installing door mirror, refer to the
figure in “Door Mirror Components”.
Power Door Mirror Switch InspectionS7RS0B9506020
1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Check for continuity between terminals at each switch position.
If check result is not as specified, replace door mirror
switch.
1
2, “1”
“3”
“2”
I4RS0A950034-01
1. Door mirror
2. Door mirror mounting nut
:Tighten nuts in such order as indicated in the figure.
*: Vehicle with retractable mirror only
ABC
DEFG
A
B C
D E
F G
Up
Down Left
Right
L
RH I
*Set
*Retract
HII5RS0C950004-01

Downloaded from www.Manualslib.com manuals search engine Seats: 9G-1
Body, Cab and Accessories
Seats
Repair Instructions
Front Seat ComponentsS7RS0B9706001
2
4
1 3
11
6
3
4
6
7
8
(b)
(b)
10
5
(a)
or
94
5
(c)
(b)
10
or
A
A
B
AB
B
A
I6RS0C970001-02
1. Seat cushion 6. Knob or 11. Riser bolt
: Apply thread lock 99000-32100 or 99000-32030
to all around thread part of bolt.
2. Seat back 7. Side air bag module (if equipped) : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Riser nut 8. Side air bag harness (if equipped) : 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
4. Cover or 9. Seat mounting bolt
: Apply thread lock 99000-32100 or 99000-
32030 to all around thread part of bolt. :28 N
⋅m (2.8 kgf-m, 20.5 lb-ft) (Seat lifter type)
35 N ⋅m (3.5 kgf-m, 25.5 lb-ft) (Non seat lifter
type)
5. Seat adjuster 10. Seat back mounting bolt

Downloaded from www.Manualslib.com manuals search engine 9G-4 Seats:
Rear Seat Removal and InstallationS7RS0B9706004
Removal1) Fold rear seat back forward.
2) Remove seat mounting bolts and nuts to remove seat assembly.
3) Disassemble and repair seat as necessary.
Installation
Reverse removal procedure to install rear seat.
• Tighten seat back striker mounting bolts according to “Rear Seat Components”.
• Torque to specifications in “Rear Seat Components”.
• When installing seat cushion, align seat cushion hook with center hinge bracket.
Specifications
Tightening Torque SpecificationsS7RS0B9707001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Components”
“Rear Seat Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9708001
NOTE
Required service material is also described in the following.
“Front Seat Components”

Material SUZUKI recommended product or Specification Note
Thread lock cement Thread Lock Cement Super 1303B P/No.: 99000–32030 )
Thread Lock Cement 1305 P/No.: 99000–32100 )

Downloaded from www.Manualslib.com manuals search engine 9J-5 Hood / Fenders / Doors:
Rear Door Assembly ComponentsS7RS0B9A06007
Rear Door Assembly Removal and InstallationS7RS0B9A06008
Refer to “Front Door Assembly Removal and Installation” as removal and installation procedures are basically the
same. However, note the following.
• Tighten rear door hinge bolts and nuts to specified torque referring to “Rear Door Assembly Components”.
2
2
(a)4
(a)4
(a)7
(a)7
(b)53
6
1
I4RS0A9A0009-01
1. Door panel 4. Rear door hinge bolt7. Rear door hinge nut
2. Door hinge : Apply lithium grease 99000-25010 to rotating part.
: Apply sealant 99000-31110 to contact face. 5. Door open stopper bolt
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Door open stopper 6. Rear door opening weather-strip: 21 N⋅m (2.1 kgf-m, 15.5 lb-ft)