Front SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9A-79 Wiring Systems:
D-2 Position, Tail and Licence Plate Light System Circuit DiagramS7RS0B910E023
G
12M0212M03
BLKBLK
BLK
BLK
RED/YEL
RED/YEL
RED/YELRED/YEL
4
3L70
M01
3
5L431
2L47
(L) (R)
(R) (L)
BLK
RED/YELRED/YEL
RED/YEL
7
J/C
L74
E42
15G34
BLK
G25
10A TAIL
32
1
2E071
D
DD
2
ED EE22
BLK
BLK
RED/YEL
J/B
L053E4116
BLK
BLK
E43
J/C
Licence plate
light #1
3
5L20
BLK
BCM
14
11513
WHT/RED
OFF
TAIL
HEAD -BT
T
P(H) EL
A
Front
position light
RED/YEL
Tail light
RY
14
RY
RY
RY
J/C
J/B side connector (BCM)
Without DRL controller
With DRL controller
RHD
LHD
M13A engine, M15A engine
M16A engine
A
BCDEFG
L21
L22
RY
BLK
RED/YEL
RED/YEL
1
2L48
Licence plate
light #2
Licence plate
light #1
Licence
plate
light #2
RED/YEL
RED/BLK
RED/YEL
BLK
3
5G39
DRL
controller
1
2
DE5
13
DE7
11DE
B
F
C8
10
I7RS0B910926-01

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D-3 Front Fog Light System Circuit DiagramS7RS0B910E024
FR
FOG
(R)
(L)
1
E182
A
A
1
E122
15A
19
Relay
Switch
2
E343
4 1
WHT/GRNGRY/RED
GRY/RED
LT GRN
BLK
BLKBLKBLK
LT GRNLT GRN
7
D
DE37
G35
FREE IG LOAD E Il Ile
TERMINAL
POSITION
PUSH
6
7
4
8
G15
G31
G29
RED/YEL
RED/YEL
11
A
A
C
BLK
BLK
5
J/C
75
J/C
AC
J/C
G31
BLK
BLKBLK
BLK
RY
RY
"D-4"
BCM
14A
7G34
J/B
A
BLK
9
Individual circuit fuse box (No.1)
J/B side connector (BCM)
A
BLK
RHD
BLK/YEL
LHD
I5RS0C910945-02

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D-5 Interior Light System Circuit DiagramS7RS0B910E026
15A
40RADIO
J/B
OFF
DOOR
ON
K02 K012 6
3
1
Interior light
15
7
OFF
ON
OFF
ON
L121
1
GRY/RED
BLK
OFF
ONOFF
ON
L16 L341L401
Rear door
switch Front door
switch
BLK/RED
BLK
BLK
BLK
L0514
WHT/RED
G15
J/C
A
A
5
7G34
K01
J/B
L01
Luggage
compartment light
2
1
3L19
WHT/RED
BLK/YEL
WHT
1119
OFF
ON
O042
L42
O015
1
BLK/YEL
3
Solenoid
2
1
1
J/B side connector (BCM)
A
(L) (R) Front door
switch
A
BLK/REDBLK/REDBLK/RED
Rear end
9
BRGR
9
BLK
A
BY
WR
BCM
I5RS0C910971-03

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D
E
E
J/C
E43E42
J/C
GRN/RED
9
(Turn (L)) (Turn (R))
E06
12G336
BLU/YEL
GRN/REDBLU/YEL
"C-2"
GRBY
Front turn signal light (R)
Side turn signal
light (R)
E09
2E19
Front turn signal light (L)
Side turn signal
light (L)
BLK
5
E395
BLKBLK
BLKBLK
1 2
1 2
1 2
1
E20
1
2
J/B
I7RS0B910928-01

Downloaded from www.Manualslib.com manuals search engine 9A-101 Wiring Systems:
G-1 Audio System Circuit DiagramS7RS0B910E037
PPL
PPL
G335
GRY
18141814L37J21
G03 L333 13 2
515 14
4 5
4
5
11
21 1
2 2
1 1
2 2
1 2
1
3
13 4
14 5
15 6
16 11
RY"D-4"RY
WHT/RED
G121
J/C
G17
WHT/RED
J/B15ARADIO
40
RED/YEL
J/C
G31
BCM
"A-8"
Antenna amplifier
WHT/GRN
L39
L33
G0318E37
G354
WHT/GRN
BLU/WHT
BLU/WHT
15A ACC 2
27
BLK
10
Tweeter (L)Front (L)
PNKBLU
J12
J10
Tweeter (R)Front (R)
J04J02
YEL/BLK
YEL/RED
Rear (R)Rear (L)
LT GRN
LT GRN/BLKPNKBLUPNKBLUYEL/BLK
YEL/RED
YEL/BLK
YEL/REDLT GRN
LT GRN/BLK
GRY/RED
GRY
GRY/RED
PNKBLUYEL/BLK
YEL/REDLT GRN
LT GRN/BLKGRY
GRY/RED
12
Audio
RED/YEL
921 0
J22J17
B
B C
C D
DSteering switch
(volume/seek etc)
G27
GRN
1920
BLK/YEL
4 3
L13
J16
4
P
ECM
"A-5"
18
RHD
LHD
Other than indonesian make
Indonesian make
ABC
DC
D
Antenna
L31
J09
L07 J01A
B
L07 J01
L31 J09A
B
IF EQPD
I7RS0B910938-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-1
Body, Cab and Accessories
Lighting Systems
Component Location
Lighting System Components LocationS7RS0B9203001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.

2
1
3
4
6
14
5
7
11
9
15
[A]
1515*
10*
8* 12
13
16*
17
I6RS0C920002-01
1. Headlight bulb 7. Headlight unit 13. Turn signal / hazard warning relay
2. Socket cover 8. Lighting switch 14. Rear combination light
3. Clearance light bulb 9. Front fog light (if equipped)15. BCM (included in junction block assembly)
: BCM cannot be removed from junction block.
4. Clearance light bulb socket 10. Front fog light switch (if equipped) 16. Headlight leveling switch (if equipped)
5. Turn signal light bulb 11. Front fog light relay (if equipped) 17. Back-up light
6. Turn signal light bulb socket 12. Hazard warning switch [A]: Junction block assembly viewed from relay side

Downloaded from www.Manualslib.com manuals search engine 9B-4 Lighting Systems:
Back-Up Light Symptom DiagnosisS7RS0B9204005
Brake Light Symptom DiagnosisS7RS0B9204006
Front Fog Light Symptom Diagnosis (If Equipped)S7RS0B9204007
ConditionPossible cause Correction / Reference Item
Back-up lights do not
light up Bulb(s) blown
Replace bulb(s).
Circuit fuse blown Replace fuse and check for short circuit.
Back-up light switch (M/T model) or
transmission range sensor (A/T model)
faulty Check back-up light switch or transmission
range sensor referring to “Back Up Light
Switch Inspection in Section 5B” or
“Transmission Range Sensor (Shift Switch)
Inspection and Adjustment in Section 5A”.
Wiring or grounding faulty Repair circuit.
Back-up lights stay on Back-up light switch (M/T model) or
transmission range sensor (A/T model)
faulty Check back-up light switch or transmission
range sensor referring to “Back Up Light
Switch Inspection in Section 5B” or
“Transmission Range Sensor (Shift Switch)
Inspection and Adjustment in Section 5A”.
Condition
Possible cause Correction / Reference Item
Brake light do not light up Bulb(s) blown Replace bulb(s).
Circuit fuse blown Replace fuse and check for short circuit.
Brake light switch faulty Check brake light switch referring to “Brake
Light Switch Inspection”.
Wiring or grounding faulty Repair circuit.
Brake light stay on Brake light switch faulty Check or adjust brake light switch referring to
“Brake Light Switch Inspection” or “Stop Light
Switch Adjustment in Section 4A”.
ConditionPossible cause Correction / Reference Item
Only one light does not
light Bulb blown
Replace bulb.
Wiring or grounding faulty Repair circuit.
Front fog lights do not
light Circuit fuse blown
Replace fuse and check for short circuit.
Bulb blown Replace bulb.
Front fog light switch faulty Check front fog light switch referring to “Front
Fog Light Switch Inspection (If Equipped)”.
Front fog light relay faulty Check front fog light relay referring to “Front
Fog Light Relay Inspection (If Equipped)”.
Wiring or grounding faulty Repair circuit.

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-5
Interior Light Symptom DiagnosisS7RS0B9204008
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Repair Instructions
Headlight Housing Removal and InstallationS7RS0B9206001
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and Rear Bumper Componen ts in Section 9K”.
3) Remove headlight mounting bolts.
4) Detach headlight housing (1) from vehicle.
5) Disconnect couplers (2) from headlight housing (1). Installation
Reverse removal procedure noting the following.
• Install headlight mounting bolts, and then tighten
headlight mounting bolts (“1” – “3”) according to
numerical order as shown in figure.
• After installation, be sure to inspect and adjust aiming referring to “Headlight Aiming Adjustment with
Screen”.
Condition Possible cause Correction / Reference Item
Dome light does not light
up Bulb blown
Replace bulb.
Circuit fuse blown Replace fuse and check for short circuit.
Dome light switch faulty Check dome light switch.
Door switch faulty Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Luggage compartment
light does not light up (if
equipped) Bulb blown
Replace bulb.
Rear end door switch faulty Check switch referring to “Rear End Door
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
2 1
I4RS0A920003-01
2
1 3
I4RS0A920004-01

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Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01

Downloaded from www.Manualslib.com manuals search engine 9B-10 Lighting Systems:
Turn Signal and Hazard Warning Relay
Inspection
S7RS0B9206012
1) Connect turn signal and hazard warning relay (1), battery (2) and six test bulbs ((12V, 21W) (3) and 12
V, 5W (4)) as shown.
2) Check turn L circuit Connect terminal “5” and battery negative (–)
terminal by a jumper wire.
Check left side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
3) Check turn R circuit Connect terminal “6” and battery negative (–)
terminal by a jumper wire.
Check right side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute 4) Check Hazard ON circuit
Connect terminal “8” and battery negative (–)
terminal by a jumper wire.
Check all bulbs (1) for flashing cycle.
If check result is not as sp ecified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
License Light Removal and InstallationS7RS0B9206013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove rear bumper. Refe r to “Front Bumper and
Rear Bumper Components in Section 9K”.
3) Disconnect coupler (1) from license light (2).
4) Push locking part to arrow direction, and then remove license light (2).
Installation
Reverse removal procedure for installation.
2
4
33
3
87
12
654
1
I4RS0A920014-01
13
87
12
654
I4RS0A920015-01
3
87
12
6541
I4RS0A920016-01
3
87
12
6
5411
I4RS0A920017-01
2
2
1
2
I4RS0B920010-01