warning SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-3
Turn Signal and Hazard Warning Light Symptom DiagnosisS7RS0B9204003
Clearance, Tail and License Plate Light Symptom DiagnosisS7RS0B9204004
ConditionPossible cause Correction / Reference Item
Flash rate high or one
side only flashes Bulb blown on “flash rate high”-side
Replace bulb.
Incorrect bulb Replace bulb.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Open circuit or high resistance existing
either; between turn signal switch and
non lighting bulb, or between hazard
warning switch and non lighting bulb Repair circuit.
Wiring or grounding faulty Repair circuit.
No flashing
NOTE
• Use of SUZUKI scan tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the order from the top of
the following list.

Circuit fuse(s) blown Replace fuse(s) and check for short circuit.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Turn signal light switch faulty Check turn signal light switch referring to “Turn
Signal Light Switch (in Lighting Switch)
Inspection”.
Hazard warning switch faulty Check hazard warning switch referring to
“Hazard Warning Switch Inspection”.
Open circuit or high resistance existing
between battery and switch Repair circuit.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Flash rate low Supply voltage low Check charging system.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
ConditionPossible cause Correction / Reference Item
All lights do not light up Circuit fuse blown Replace fuse and check for short circuit.
Lighting and dimmer switch of
combination switch faulty Check lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Wiring or grounding faulty Repair circuit.
Some lights do not light
up Bulb(s) blown
Replace bulb(s).
Wiring or grounding faulty Repair circuit.

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Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01

Downloaded from www.Manualslib.com manuals search engine 9B-8 Lighting Systems:
Headlight Switch (in Lighting Switch) Removal
and Installation
S7RS0B9206004
Removal1) Disconnect negative cable at battery.
2) Remove steering column hole cover (1).
3) Remove steering column covers (2). Turn steering wheel to acce ss steering column cover
screws (3).
4) Remove lighting switch (2 ) from combination switch
assembly (1) and disconnect its coupler (3).
Installation
Reverse removal procedure for installation.
Headlight Switch (in Lighting Switch)
Inspection
S7RS0B9206005
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Hazard Warning Switch Removal and
Installation
S7RS0B9206006
Removal 1) Disconnect negative (–) cable at battery.
2) Remove center ventilation louver (1) referring to
“Center Ventilation Louver Removal and Installation
in Section 7A”.
3) Disconnect coupler, and then remove hazard warning switch (2) from center ventilation louver (1)
while releasing the locks (3).
Installation
Reverse removal procedure for installation.
1
32
I4RS0B920004-02
1
2
3
I4RS0B920005-01
[A]: LH steering vehicle [B]: RH steering vehicle
Terminal
Shaft condition
OFF 5
3124
LOW
PASS
HI
LOW
PASS
HI LOW
PASS
HI
CLEARANCE
HEAD
HEADCLEARANCE
OFF
HI
PA S S
54321
54321
[A][B]
I5RS0D920004-02
1
2 3
I4RS0B920007-01

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Hazard Warning Switch InspectionS7RS0B9206007
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Brake Light Switch InspectionS7RS0B9206008
Check brake light switch for continuity between terminals
at each switch position.
If check result is not as specified, replace switch.
Turn Signal Light Switch (in Lighting Switch)
Removal and Installation
S7RS0B9206009
For removal and Installation, refer to “Headlight Switch
(in Lighting Switch) Removal and Installation”.
Turn Signal Light Switch (in Lighting Switch)
Inspection
S7RS0B9206010
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Turn Signal and Hazard Warning Relay Removal
and Installation
S7RS0B9206011
Removal
1) Disconnect negative (–) cable at battery.
2) Remove junction block assembly referring to “BCM (Included in Junction Bl ock Assembly) Removal and
Installation in Section 10B”.
3) Remove turn signal and hazard warning relay.
Installation
Reverse removal procedure for installation.
Terminal
Shaft condition
OFF
ON 12 3 4
1
2
3 4
I4RS0A920011-02
4
2 3
1
Terminal
Shaft condition
FREE
PUSH 12 3 4
I4RS0A920012-01
[A]: LH steering vehicle
[B]: RH steering vehicle
L
R
Terminal
Turn signal SW 3
12
L
N
R 123
123
[A][B]
I5RS0D920006-01

Downloaded from www.Manualslib.com manuals search engine 9B-10 Lighting Systems:
Turn Signal and Hazard Warning Relay
Inspection
S7RS0B9206012
1) Connect turn signal and hazard warning relay (1), battery (2) and six test bulbs ((12V, 21W) (3) and 12
V, 5W (4)) as shown.
2) Check turn L circuit Connect terminal “5” and battery negative (–)
terminal by a jumper wire.
Check left side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
3) Check turn R circuit Connect terminal “6” and battery negative (–)
terminal by a jumper wire.
Check right side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute 4) Check Hazard ON circuit
Connect terminal “8” and battery negative (–)
terminal by a jumper wire.
Check all bulbs (1) for flashing cycle.
If check result is not as sp ecified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
License Light Removal and InstallationS7RS0B9206013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove rear bumper. Refe r to “Front Bumper and
Rear Bumper Components in Section 9K”.
3) Disconnect coupler (1) from license light (2).
4) Push locking part to arrow direction, and then remove license light (2).
Installation
Reverse removal procedure for installation.
2
4
33
3
87
12
654
1
I4RS0A920014-01
13
87
12
654
I4RS0A920015-01
3
87
12
6541
I4RS0A920016-01
3
87
12
6
5411
I4RS0A920017-01
2
2
1
2
I4RS0B920010-01

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Front Fog Light Removal and Installation (If
Equipped)
S7RS0B9206014
Removal1) Disconnect negative (–) cable at battery.
2) Remove front bumper, and then remove front bumper guard from front bumper referring to “Front
Bumper and Rear Bumper Components in Section
9K”.
3) Disconnect coupler from fog light.
4) Remove fog light screws (1), and remove front fog light (2).
Installation
Reverse removal procedure for installation nothing the
following:
• After installing, adjust aimi ng referring to “Front Fog
Light Aiming Adjustment with Screen (If Equipped)”.
Front Fog Light Bulb Replacement (If Equipped)S7RS0B9206015
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
2) Remove fog light bulb (1) as shown.
3) Replace fog light bulb and assemble all removed parts.
Front Fog Light Switch Inspection (If Equipped)S7RS0B9206016
NOTE
Front fog lights light up only when headlight
switch is in HEADLIGHT position (low or high
beams) or SMALL position. Front fog lights
turn OFF automatically when headlight
switch is turned to OFF position. If front fog
light switch holds ON position, front fog
lights turn ON automa tically when headlight
switch is tuned to HEADLIGHT position (low
or high beams) or SMALL position again.

Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Front Fog Light Relay Inspection (If Equipped)S7RS0B9206017
1) Check that there is no continuity between terminals “3” and “4”. If there is continuity, replace relay.
2) Connect battery positive (+ ) terminal to terminal “2”
of relay.
3) Connect battery negative (–) terminal to terminal “1” of relay.
4) Check continuity between terminals “3” and “4”. If there is no continuity when relay is connected to the
battery, replace relay.
1
2
I6RS0C920003-01
1
I4RS0A920020-01
1
2
3
4
5
Switch Position Terminal
ON (PUSH IN) 23
1
54
OFF
I4RS0A920021-01
“4”
“2” “1”
“3”
I4RS0A920022-01

Downloaded from www.Manualslib.com manuals search engine 9C-1 Instrumentation / Driver Info. / Horn:
Body, Cab and Accessories
Instrumentation / Driver Info. / Horn
Precautions
Precautions in Diagnosing Troubles for Combination MeterS7RS0B9300001
Combination meter uses signals (information) from each control module by CAN communication to control
speedometer, tachometer, engine coolant temp meter, warning light and indicator light (other than air bag warning
light, high beam indicator light, EPS warn ing light and turn signal indicator light). Therefore, check that no DTC is
detected in each module before performing combination me ter symptom diagnosis. If any DTC is detected, correct
trouble indicated by that DTC troubleshooting first.
General Description
CAN Communication System DescriptionS7RS0B9301001
Refer to “CAN Communication System Description in Section 1A” for Can communication system description.
Combination meter communicates control data with each control module as follows.
Combination Meter Transmission Data
BCM
Combination Meter DATA
TransmitFuel level signal
I7RS0A930001-01

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Combination Meter Reception Data
NOTE
*:ESP® model

ECM BCM
Keyless
Start
Control Module
(if equipped)
Combination Meter
TCM
(A/T model)
Engine speed signal
Immobilizer indicator light control signal
Vehicle speed signal
Engine coolant temperature signal
MIL control signal
Transmission range sensor signal
Transmission warning light signal
Diagnostic trouble code (DTC)
Brake fluid level switch signal
(brake warning light control signal)
Driver side seat belt buckle switch signal
(seat belt reminder light control signal)
Charging system warning light signal
(charge warning light control signal)
Engine oil pressure switch signal
(oil pressure warning light control signal)
Parking brake switch signal
(brake warning light control signal)
Illumination ON signal
Door switch signal
(open door warning light control signal)
ABS indication signal
EBD indication signal
(brake warning light control signal)
Key indicator light control signal ABS/ESP®
ControlModule
DATA
Receive
*
ESP® status signal
I7RS0B930001-01

Downloaded from www.Manualslib.com manuals search engine 9C-5 Instrumentation / Driver Info. / Horn:
Terminal arrangement of coupler viewed from terminal side
NOTE
Molded numbers (1) have no relation to the terminal numbers.

TerminalCircuitTerminal Circuit
G28-1 To turn signal and hazard warning relay (turn R) G28-17
—
G28-2 —G28-18 —
G28-3 —G28-19 —
G28-4 —G28-20 —
G28-5 To SDM (air bag warning light control signal) G28-21 —
G28-6 —G28-22 To lighting switch (high beam)
G28-7 CAN communication line (Active High signal) G28-23 —
G28-8 CAN communication line (Active High signal) G28-24 —
G28-9 CAN communication line (Active Low signal) G 28-25 To P/S control module (EPS warning light
control signal)
G28-10 CAN communication line (Active Low signal) G28-26 To turn signal and hazard warning relay (turn L)
G28-11 —G28-27 —
G28-12 —G28-28 —
G28-13 —G28-29 Fuel level sensor ground
G28-14 —G28-30 To fuel level sensor
G28-15 —G28-31 To METER fuse
G28-16 GND G28-32 To RADIO fuse
G28-1 G28-16
G28-32
G28-17
1 1I4RS0A930003-02

Downloaded from www.Manualslib.com manuals search engine 9C-7 Instrumentation / Driver Info. / Horn:
Engine Coolant Temperature (ECT) Meter Symptom DiagnosisS7RS0B9304003
Fuel Meter Symptom DiagnosisS7RS0B9304004
Low Fuel Warning Light Symptom DiagnosisS7RS0B9304005
NOTE
Confirm that fuel meter is in good condition before referring to the following possible causes.
• When fuel level sensor circuit is open or short, fuel meter indicates empty even if fuel tank does not empty.
• The low fuel warning light comes ON when fu el level is lower than specification below.

Low fuel warning light operation:
ConditionPossible cause Correction / Reference Item
Engine coolant
temperature (ECT) meter
shows no operation or
incorrect operation Circuit fuse blown
Replace fuse and check for short circuit.
ECT sensor faulty Check ECT sensor referring to “ECT Sensor
Inspection in Section 1C”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
ECM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Fuel meter shows no
operation or incorrect
operation Circuit fuse blown
Replace fuse and check for short circuit.
Fuel level sensor faulty Check fuel level sensor referring to “Fuel Level
Sensor Inspection”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
Low fuel warning light operation: Fuel amount: Resistance of fuel level sensor:
ON Approx. 6.5 liter Approx. 251 Ω
Condition Possible cause Correction / Reference Item
Low fuel warning light
does not come ON when
fuel level is lower than
specification Circuit fuse blown
Replace fuse and check for short circuit.
Fuel level sensor faulty Check fuel level sensor referring to “Fuel Level
Sensor Inspection”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
Low fuel warning light
comes ON steady Low fuel
Refill fuel.
Fuel level sensor faulty Check fuel level sensor referring to “Fuel Level
Sensor Inspection”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.