Trouble code SUZUKI SWIFT 2006 2.G Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 4F-12 Electronic Stability Program:
Diagnostic Information and Procedures
Electronic Stability Program System CheckS7RS0B4604001
Refer to the following items for the details of each step.
Step 1: Malfunction Analysis
Customer complaint analysis
Record details of the problem (failure, complaint) and how it occurred as described by the customer.
For this purpose, use of such a questionnaire form as shown in the following will facilitate collec ting information to the
point required for proper analysis and diagnosis. Step Action Yes No
1 ) Malfunction analysis
1) Perform “Customer complaint analysis: ”.
2) Perform “Problem symptom confirmation: ”.
3) Perform “DTC check, record and clearance: ” and recheck DTC.
Is there any malfunction DTC? Go to Step 4. Go to Step 2.
2 ) Driving test
1) Perform “Step 2: Driving Test: ”.
Is trouble symptom identified? Go to Step 3. Go to Step 6.
3 ) DTC check
1) Perform “DTC Check”.
Is it malfunction code? Go to Step 4. Go to Step 5.
4 ) ESP ® check
1) Inspect and repair referring to applicable DTC flow.
Does trouble recur? Go to Step 5. Go to Step 7.
5 ) Brakes diagnosis
1) Inspect and repair referring to “Brakes Symptom Diagnosis in Section 4A”.
Does trouble recur? Go to Step 3. Go to Step 7.
6 ) Intermittent problem check
1) Check intermittent troubles referring to “Intermittent and
Poor Connection Inspection in Section 00” and related
circuit of trouble code recorded in Step 1.
Does trouble recur? Go to Step 4. Go to Step 7.
7 ) Final confirmation test
1) Perform “Step 7: Final Confirmation Test: ”.
Does trouble recur? Go to Step 3. End.

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Step 2: Driving Test
Test the vehicle at 40 km/h for more than a minute including left and right turns and check if any trouble symptom
(such as ESP ® warning lamp and/or ABS warning lamp) exists.
If the malfunction DTC is confirmed at ignition switch ON, proceed to Step 3.
If the malfunction DTC is not confirmed at ignition switch ON, proceed to Step 6.
Step 3: DTC Check
Recheck DTC referring to “DTC Check”.
Step 4: ESP ® Check
According to ESP ® Check for the DTC confirmation in Step 3, locate the cause of the trouble, namely in a sensor,
switch, wire harness, connector, actuator assembly or other part and repair or replace faulty parts.
Step 5: Brakes Diagnosis
Check the parts or system suspected as a possible cause referring to “Brakes Symptom Diagnosis in Section 4A” and
based on symptoms appearing on the vehicle (symptom obtain ed through Steps 1 and 2 and repair or replace faulty
parts, if any).
Step 6: Intermittent Problem Check
Check parts where an intermittent trouble is easy to occur (e.g., wire harness, connector, etc.), referring to
“Intermittent and Poor Connection Inspection in Section 00” and related circuit of trouble code recorded in Step 1 to 3.
Step 7: Final Confirmation Test
Confirm that the problem symptom has gone and the ESP ® is free from any abnormal conditions. If what has been
repaired is related to the malfunction DTC, clear the DTC once referrin g to “DTC Clearance” and perform test driving
and confirm that no DTC is indicated.
ESP ® Warning lamp CheckS7RS0B4604022
1) Turn ignition switch ON.
2) Check that ESP ® warning lamp (1) comes ON for
about 2 seconds and then goes off.
If any faulty condition is found, advance to “ESP ®
Warning Lamp Does Not Come ON at Ignition Switch
ON” or “ESP ® Warning Lamp Comes ON Steady”.
ABS Warning Lamp CheckS7RS0B4604046
1) Turn ignition switch ON.
2) Check that ABS warning lamp (1) comes ON for
about 2 seconds and then goes off.
If any faulty condition is found, advance to “ABS
Warning Lamp Does Not Come ON at Ignition Switch
ON” or “ABS Warning Lamp Comes ON Steady”.
1
I6RS0B460009-01
11
I4RS0A450007-01

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Troubleshooting
ESP® Warning Lamp Comes ON SteadyS7RS0B4604009
Wiring Diagram
Refer to “Wiring Diagram” under “ESP ® Warning Lamp Does Not Come ON at Ignition Switch ON”.
Circuit Description
Refer to “Circuit Description” under “ESP ® Warning Lamp Does Not Come ON at Ignition Switch ON”.
Troubleshooting Step Action Yes No
1 Check warning lamp
1) Turn ignition switch to ON position.
Do other warning lamps come ON? Substitute a known-
good combination meter
and recheck. If ESP®

warning lamp remains
OFF, substitute a
known-good ESP ®
hydraulic unit / control
module assembly and
recheck. Go to Step 2.
2 Check fuse
Is Circuit fuse fo r combination meter in good condition? Go to Step 3. Replace fuse and check
for short circuit to
ground.
3 Check combination meter power supply circuit
1) Remove combination meter wit h ignition switch turned
OFF.
2) Check for proper connection to combination meter connector terminal at “G28-31” and “G28-16”.
3) If OK, turn ON ignition switch and measure voltage between connector terminal “G28-31” and vehicle body
ground.
Is it 10 – 14 V? Go to Step 4. Repair power supply
circuit for combination
meter.
4 Check combination me ter ground circuit
1) Measure resistance between connector terminal “G28- 16” and vehicle body ground.
Is resistance less than 2
Ω? Replace combination
meter.
“BLK/ORN” circuit open
or high resistance.
Step
Action YesNo
1 DTC Check for ESP ®
1) Perform diagnostic trouble code check.
Is there any DTC(s)? Go to applicable DTC
diag. flow.
Go to Step 2.
2 Check fuse
Are main fuses for good condition? Go to Step 3.
Replace fuse and check
circuit for short to
ground.
3 Check ESP ® control module power supply circuit
1) Turn ignition switch to OFF.
2) Disconnect ESP ® control module connector.
3) Check for proper connection to ESP ® control module
connector at terminals “E85-35”, “E85-16” and “E85-47”.
4) If OK, then turn ignition switch to ON position and measure voltage between terminal “E85-35” and vehicle
body ground.
Is it 10 – 14 V? Go to Step 4.
“GRN/ORN” circuit
open.

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DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Wheel Speed Sensor Circuit or
Encoder Failure
S7RS0B4604051
DTC C1021 / C1025 / C1031 / C1035: Right-Front / Left-Front / Right-Rear / Left-Rear Wheel Speed
Sensor Circuit Failure
DTC C1022 / C1026 / C1032 / C1036: Right-Front / Left-Front / Right-Rear / Left-Rear Wheel Speed
Sensor or Encoder Failure
Wiring Diagram
DTC Detecting Condition and Trouble Area
NOTE
When the vehicle was operated in any of the following ways, one of these DTCs may be set even when
the sensor is in good condition. If such possibility is suspected, clear DTC once referring to “DTC
Clearance” and then performing the driving test as described in Step 2 of “Electronic Stability Program
System Check”, check whether or not any abnormality exists.
• The vehicle was driven with parking brake pulled.
• Wheel spin occurred while driving.
• Wheel(s) was turned while the vehicle was jacked up.
• The vehicle was stuck.

DTC Troubleshooting
[A]E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
RED/BLKRED E85-15 E85-14
12V
BLKWHT
1
WHT/BLKWHTE85-2 E85-3
12V
BLKWHT
2
BLKWHTLT GRN/BLKLT GRNE85-6 E85-5
12V
3
BLKWHTBRNE85-11 E85-12
12V
4YEL 5
I6RS0B460016-01
[A]: ESP
® control module connector (viewed from
terminal side) 2. Right- front wheel speed sensor 4. Right-rear wheel speed sensor
1. Left-front wheel speed sensor 3. Left-rear wheel speed sensor 5. ESP ® hydraulic unit / control module assembly
DTC Detecting Condition Trouble Area
DTC C1021, C1025, C1031, C1035:
Wheel sensor signal is out of specified range.
DTC C1022, C1026, C1032, C1036:
Abnormal wheel speed sensor signal is detected. • Wheel speed sensor
• Wheel speed sensor circuit
• Wheel encoder
• ESP
® control module
Step Action YesNo
1 Was “Electronic Stability Pr ogram Check” performed? Go to Step 2.Go to “Electronic
Stability Program
System Check”.

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Transmission Warning Light Circuit Check – Light Does Not Come “ON” at Ignition Switch ONS7RS0B5104021
Troubleshooting
Transmission Warning Light Circuit Check – Light Remains “ON” at Ignition Switch ONS7RS0B5104022
TroubleshootingStep Action Yes No
1 Was “A/T System Check” performed? Go to Step 2. Go to “A/T System
Check”.
2 Check DTC
Is DTC P0705, P0707, P0712, P0713, P0717, P0722,
P0787, P0788, P0961, P0962, P0963, P0973, P0974,
P0976, P0977, P1702, P1703, P1774, P1777, P2762,
P2763 and/or P2764 detected? Go to applicable DTC
diag. flow.
Go to Step 3.
3 Brake light switch signal inspection
1) With ignition switch turned ON, check voltage between
terminal “C35-20” of ECM connector and ground.
Brake light switch signal specification
Brake pedal is released: 0 – 1 V
Brake pedal is depressed: 8 – 14 V
Is result as specified? Substitute a known-
good TCM and recheck.
Mis-adjusted brake light
switch or faulty brake
light switch.
Step
Action YesNo
1 Combination meter power supply check
1) Turn ignition switch ON.
Does other indicator / warnin g lights in combination meter
comes ON? Go to Step 2.
Repair combination
meter power supply
circuit referring to “C-1
Combination Meter
Circuit Diagram (Meter)
in Section 9A”.
2 TCM power and ground circuit check
1) Check referring to “TCM Power and Ground Circuit
Check”.
Is it in good condition? Go to Step 3.
Repair or replace.
3 DTC check
1) Check DTC referring to “DTC Check”.
Is there DTC P1774? Go to applicable DTC
diag. flow.
Go to Step 4.
4 Combination meter function check
1) Turn ignition switch ON.
Does A/T selector position in dicator show correct select
lever position? Replace combination
meter.
Substitute a known-
good TCM and recheck.
Step
Action YesNo
1 Diagnostic Trouble Code (DTC) Check
1) Check DTC referring to “DTC Check”.
Is there any DTC(s)? Perform DTC Flow to
repair and retry.
Substitute a known-
good TCM and recheck.
If OK, substitute a
known-good
combination meter and
recheck.

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3) Start engine.
4) Read DTC according to the instructions displayed on
SUZUKI scan tool. For further details, refer to
operator’s manual for SUZUKI scan tool.
NOTE
• If communication between SUZUKI scan tool and the vehicle can not be
established, perform “Serial Data Link
Circuit Check”.
• DTC C1122 (engine speed signal failure) is indicated when ignition switch is at ON
position and engine is not running, but it
means there is nothing abnormal if
indication changes to a normal one when
engine is started.

5) After completing the check, turn ignition switch to
OFF position and disconnect SUZUKI scan tool from
DLC.
DTC ClearanceS7RS0B6304004
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) (1) located on underside of instrument panel
at driver’s seat side.
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch to ON position.
4) Erase DTC according to the instructions displayed on SUZUKI scan tool. For further details, refer to
operator’s manual for SUZUKI scan tool.
5) After completing the clearance, turn ignition switch to OFF position and disconnect SUZUKI scan tool from
DLC.
DTC TableS7RS0B6304005
CAUTION!
Be sure to perform the “EPS Syst em Check” before starting troubleshooting corresponding to each
DTC.

(A)
1
I4RS0B450003-01
DTC No. Detecting item Detecting condition
(DTC will set when detecting) Trouble area MIL
No
CODES Normal — — —
) C1113 Steering torque sensor (Main
and Sub) circuit correlation Voltage difference between torque
sensor main signal and sub signal
is more than 0.6 V for 1 second
continuously. • Torque sensor signal circuit
• Torque sensor
• P/S control module
1 driving
cycle
) C1114 Steering torque sensor
reference power supply
circuit Circuit voltage of torque sensor 5
V reference power supply voltage
is more than 5.7 V or less than 4.3
V for 1 second continuously. • Torque sensor circuit
• Torque sensor
• P/S control module
1 driving
cycle
) C1117 Steering torque sensor
failure signal circuit low Torque sensor internal failure
signal circuit voltage is less than
1.7 V when ignition switch turned
ON.
• Torque sensor signal circuit
• Torque sensor
• P/S control module1 driving
cycle
) C1118 Steering torque sensor
failure signal circuit high Torque sensor internal failure
signal circuit voltage is more than
3.7 V for 1 second continuously. 1 driving
cycle
) C1119 Steering torque sensor
power supply circuit Circuit voltage of torque sensor
main power supply
is less than
7.5 V for 1 second continuously. • Torque sensor circuit
• Torque sensor
• P/S control module
1 driving
cycle

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“EPS” Warning Light Remains ON Steady after Engine StartsS7RS0B6304011
Wiring Diagram
Refer to ““EPS” Warning Light Does Not Come ON with Ignition Switch Turned ON before Engine Starts”.
Circuit Description
Operation (ON/OFF) of “EPS” warning light is controlled by P/S c ontrol module through combination meter.
If the P/S system is in good condition, P/S control module tu rns “EPS” warning light ON at the ignition switch ON, and
then turns it OFF at the engine start. If an abnormality in the system is detected, “EPS” warning light is turned ON
continuously by P/S control module. If P/S control module is disconnected, “EPS” warning light is not turned ON.
Troubleshooting 4 1) Check for proper connection to the combination meter at
“G28-25” terminal and P/S control module at “E52-5”
terminal.
2) Measure resistance between the combination meter at “G28-25” terminal and the P/S control module at “E52-5”
terminal.
Is it infinite (
∞)? “EPS warning light
circuit” is open.
Go to Step 5.
5 1) Connect combination meter connector (“G28”) with ignition switch turned OFF.
2) Check for voltage between “E52-5” (“GRY” wire) terminal and body ground with ignition switch ON.
Is it 10 – 14 V? Replace the P/S control
module.
Replace the
combination meter.
Step
Action YesNo
Step Action YesNo
1 1) Check DTC referring to “DTC Check”.
Is there any DTC(s) (NO CODES on SUZUKI scan tool)? Go to applicable DTC
diag. flow.
Go to Step 2.
2 1) With ignition switch OFF, disconnect P/S control module connector (“E52”).
2) Check for proper connection to the P/S control module at “E52-5” terminal.
3) If OK, then turn ignition switch to ON position.
Does “EPS” warning light turn on? Go to Step 3.
Replace the P/S control
module.
3 1) With ignition switch turned OFF, remove combination meter and its connector.
2) Check for proper terminal connection to combination meter connector.
3) If connections are OK, ch eck that “EPS warning light
circuit” is as following.
• Insulation resistance of “EPS warning light circuit” wire is infinity between its terminal and each terminal
at combination meter connector.
• Wiring resistance of “EPS wa rning light circuit” wire is
less than 1 Ω.
• Insulation resistance of “EPS warning light circuit” wire is infinity between its terminal and vehicle body
ground.
Is circuit in good condition? Replace the
combination meter.
Repair EPS warning
light circuit.

Downloaded from www.Manualslib.com manuals search engine 7B-34 Air Conditioning System: Automatic Type
Automatic Type
Precautions
A/C System CautionS7RS0B7220001
Refer to “A/C System Caution”.
Precautions in Diagnosing TroubleS7RS0B7220002
• Do not disconnect couplers from HVAC control module, battery cable from battery, HVAC control module ground
wire harness from body or main fuse before confirming diagnostic information (diagnostic trouble code) stored in
HVAC control module memory.
• Diagnostic information (diagnostic trouble code) stored in HVAC control module can be checked by display of HVAC
control module. Also, it can be checked by using SU ZUKI scan tool. Before checking diagnostic information
(diagnostic trouble code), read this manual and operator's manual for SUZUKI scan tool to know how to read
diagnostic information (diagnostic trouble code).
• When trouble is diagnosed using diagnostic information (diagnostic trouble code) on display of HVAC control
module, keep in your mind that each diagnostic inform ation (diagnostic trouble code) has priority, and only
diagnostic information (diagnostic troub le code) which has the highest priority is indicated. Therefore, after
troubleshooting the malfunction, make sure if there exists any other diagnostic information (diagnostic trouble
code).
• Be sure to read “Precautions for Electrical Circuit Service in Section 00” before inspection.
Precautions on Servicing A/C SystemS7RS0B7220003
Refer to “Precautions on Servicing A/C System”.
General Description
Auto A/C System DescriptionS7RS0B7221001
The automatic type air conditioning system (auto A/C) is pr ovided with the function to automatically control the inside
air temperature, fan speed, air flow outl et direction and air intake position by HVAC control module in addition to
functions of the manual type air conditioning system (manua l A/C). Once the inside air temperature is set using the
temperature selector, HVAC control module automatically controls the inside air temperature at the constant level at all
times based on the inside air temperature, outside ai r temperature, amount of sunlight and engine coolant
temperature detected respectively by the inside air te mperature sensor, outside air temperature sensor, sunload
sensor and ECT sensor. At this time, “FULL AUTO A/ C” appears on the display of HVAC control module.
With the air intake selector pushed in the above state, it is possible to select any position of the air intake actuator.
Then, “FULL AUTO A/C” on the display changes to “AUTO A/C”.

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On-Board Diagnostic System DescriptionS7RS0B7221007
NOTE
The diagnostic information as diagnostic
trouble code (DTC) can be known by using
SUZUKI scan tool. For further details, refer to
“DTC Check”.

HVAC control module detect s malfunctions, which may
occur in the following area.
• Outside air temperature sensor
• Inside air temperature sensor
• Evaporator temperature sensor
• Sunload sensor
• ECT sensor
• Temperature control actuator of HVAC unit
• Air flow control actuator of HVAC unit
• A/C refrigerant pressure sensor • HVAC control module
• VSS
• Serial Communication line
• CAN communication line
When HVAC control module detects malfunction, the
“AUTO” indicator lamp (1) flashes to warn and the
diagnostic trouble code (DTC) is stored in the memory of
the module. When diagnosing trouble, the DTC can be
checked according to “DTC Check”.
Schematic and Routing Diagram
Major Components of A/C SystemS7RS0B7222001
Refer to “Major Components of A/C System”.
1
I5RS0A722003-01

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Scan Tool Data Definitions
TEMP CONT SWITCH (TEMPERATURE SELECTOR): Position of temperature control
selector of HVAC control module
CABIN TEMPERATURE: In-car temperature detected
by inside air temperature sensor installed in HVAC
control module
OUTSIDE AIR TEMP (OUTSIDE AIR TEMPERATURE): Outside air temperature
detected by outside air temperature sensor installed
in front bumper member
EVAPORATOR TEMP (EVAPORATOR TEMPERATURE): Temperature of air passed
through evaporator
COOLANT TEMP (ENGINE COOLANT TEMPERATURE): Engine coolant temperature
detected by engine coolant temperature sensor
SUN LOAD: Amount of sunlight detected by sunload
sensor installed on the driver side on the dashboard
MODE CONT SWITCH (MODE (AIR FLOW) SELECTOR): Position of air flow selector of HVAC
control module
FAN CONT SWITCH (BLOWER SPEED SELECTOR): Position of blower speed selector of HVAC control
module
FAN DESIRED VOLT: Voltage for blower motor AIR MIX POS SEN (TEMPERATURE CONTROL
ACTUATOR POSITI ON SENSOR): Input signal
from position sensor in temperature control actuator
MODE POS SENSOR (AIR FLOW CONTROL ACTUATOR POSITI ON SENSOR): Input signal
from position sensor in air flow control actuator
A/C CONT SIG (A/C SWITCH SIGNAL, ON or OFF): State of A/C switch
BLOWER LOAD SIG (BLO WER FAN LOAD SIGNAL,
ON or OFF): ON: Position of blower speed selector
is 1st position or more / OFF: Position of blower
speed selector is OFF position.
AIR INTAKE MODE (AUTO, FRE or REC): State of air
intake mode
REFRIGERANT PRESSURE (A/C REFRIGERANT ABSOLUTE PRESSURE): This parameter
indicates A/C refrigerant absolute pressure
calculated by ECM
A/C COMP CLUTCH (A/C COMPRESSOR MAGNET CLUTCH, ON or OFF): This parameter indicates
the state of the A/C switch
DFR INDICATOR (DEFROSTER INDICATOR LAMP, ON or OFF): State of defroster indicator lamp
VEHICLE SPEED: It is computed based on pulse
signals from vehicle speed sensor
Air Conditioning System CheckS7RS0B7224008
Step Action YesNo
1 Customer complaint analysis
1) Perform )”Customer complaint analysis”.
Was customer complaint analysis performed? Go to Step 2.
Perform customer
complaint analysis.
2 Visual inspection
1) Perform )“Visual inspection”.
Is there any faulty condition? Repair or replace
malfunction part.
Go to Step 3.
3 DTC check
1) Perform )“DTC check”.
Is there any DTC code? Go to Step 4.
Go to Step 5.
4 Troubleshooting malfunction
1) Perform ) “Troubleshooting malfunction”.
Is there any faulty condition? Repair or replace
malfunction part, and go
to Step 7.
Go to Step 5.
5 Perform A/C system symptom diagnosis
1) Inspect and repair referri ng to “A/C System Symptom
Diagnosis”.
Is there any faulty condition? Repair or replace
malfunction part, and go
to Step 7.
Go to Step 6.
6 Check for intermittent problem
1) Check for intermittent troubles referring to “Intermittent
and Poor Connection Inspection in Section 00”.
Is there any faulty condition? Repair or replace
malfunction part, and go
to Step 7.
Go to Step 7.
7 Final confirmation test
1) Perform ) “Final confirmation test”.
Is there any malfunction code? Go to Step 4.
End.