Air bag system SUZUKI SWIFT 2006 2.G Service Owner's Guide
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SWIFT, Model: SUZUKI SWIFT 2006 2.GPages: 1496, PDF Size: 34.44 MB
Page 941 of 1496
Downloaded from www.Manualslib.com manuals search engine Heater and Ventilation: 7A-5
• Check for operation and current.a. Put blower motor (1) in a soft-jawed vise.
b. Connect battery to blower motor as shown.
c. Check if blower motor operates smoothly without noise.
d. Check if ammeter indicates the specified current. If measured current is out of specification, replace
blower motor.
Blower motor specified current at 12 V
16 A maximum
Blower Motor Resistor Removal and InstallationS7RS0B7106005
Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove glove box from instrument panel.
4) Remove bolts (1) from instrument panel.
5) Remove foot duct (1) from HVAC unit by removing screw (2). 6) Remove connector (1) from blower motor resistor
(2), and then remove blower motor resistor from
HVAC unit by removing screws (3).
Installation
Reverse removal procedure noting the following
instruction.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Blower Motor Resistor InspectionS7RS0B7106006
Measure each terminal-to-terminal resistance. If
measured resistance is out of specification, replace
blower motor resistor.
Blower motor resistor resistance
“H” – “MH”: Approximately 0.6 Ω at 20 – 25 °C (68 –
77 °F)
“MH” – “ML”: Approximately 1.6 Ω at 20 – 25 °C (68 –
77 °F)
“ML” – “L”: Approximately 3.4 Ω at 20 – 25 °C (68 –
77 °F)
1
I4RS0A710007-01
11I4RS0B710006-01
12I4RS0B710007-01
1
3
23
I4RS0A710010-01
MHL
HMLI4RS0B710024-01
Page 943 of 1496
Downloaded from www.Manualslib.com manuals search engine Heater and Ventilation: 7A-7
HVAC Control Unit Removal and InstallationS7RS0B7106009
Removal1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove passenger air bag module from instrument panel referring to “Passenger Air Bag (Inflator)
Module Removal and Installation in Section 8B”.
4) Remove radio assembly from instrument panel referring to “Audio Unit Re moval and Installation in
Section 9C”.
5) Remove driver side foot duct (1) from HVAC unit by removing screw (2).
6) Disconnect temperature control cable (1) and air flow control cable (2) from HVAC unit. 7) Remove two connectors from HVAC control unit.
8) Remove HVAC control unit (1) from instrument
panel.
NOTE
Be careful not to damage HVAC control unit
and instrument panel by using rag.
Installation
Reverse removal procedure noting the following
instructions.
• Connect temperature control cable and air flow control
cable of HVAC control unit to links of HVAC unit.
a. For LH steering vehicle, set air flow selector (1) to “DEF” position and temperature selector (2) to
“MAX HOT” position.
For RH steering vehicle, set air flow selector (1) to
“VENT” position and temperature selector (2) to
“MAX COOL” position.
[A]: LH steering vehicle [B]: RH steering vehicle
2
1
I4RS0B710010-01
2
1
1
2
[B] [A]
I4RS0B710011-01
1
I4RS0B710012-01
12I4RS0B710013-01
12I4RS0A710016-01
Page 944 of 1496
Downloaded from www.Manualslib.com manuals search engine 7A-8 Heater and Ventilation:
b. Move temperature control lever (1) and air flow control plate (2) fully to the arrow direction. c. Fix temperature control inner cable (1) to pin of
temperature control lever and air flow control inner
cable (2) to pin of air fl ow control plate, and then
fix each outer cable (3) to each cable lock clamp.
NOTE
After installing control cables, make sure that
control lever and plate move smoothly and
stop at proper position.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
• Make sure that air flow outlet changes correctly as air flow selector is changed.
[A]: LH steering vehicle [B]: RH steering vehicle
1
2
[A]
[B]
1
2
I4RS0B710014-01
[A]: LH steering vehicle [B]: RH steering vehicle
1
2
[B] [A] 3
3
1
3
23
I4RS0B710015-01
Page 946 of 1496
Downloaded from www.Manualslib.com manuals search engine 7A-10 Heater and Ventilation:
Air Intake Control Actuator InspectionS7RS0B7106013
Check air intake control actuator as follows:1) Using service wire, connect battery positive terminal to “a” terminal and battery negative terminal to
terminal “b”. And, check if air intake selector link
operates smoothly and it st ops at fresh position (1).
2) Using service wire, connect battery positive terminal to “a” terminal and battery negative terminal to
terminal “c”. And, check if air intake selector link
operates smoothly and it stops at recirculation
position (2).
If malfunction is found, replace air intake control
actuator.
Center Ventilation Louver Removal and
Installation
S7RS0B7106014
Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove passenger air bag module from instrument panel referring to “Passenger Air Bag (Inflator)
Module Removal and Installation in Section 8B”.
4) Remove radio assembly from instrument panel referring to “Audio Unit Re moval and Installation in
Section 9C”.
5) Remove center ventilation louver (1) with garnish (2) from instrument panel, and then disconnect
connector from hazard switch.
NOTE
Garnish is fitted to in strument panel with six
clips. When removing garnish from
instrument panel, be careful not to break
them.
6) Separate center ventilation louver and garnish.
Installation
Reverse removal procedure.
a
b
c
1
2
I4RS0A710023-01
1
2
I4RS0B710017-01
Page 947 of 1496
Downloaded from www.Manualslib.com manuals search engine Heater and Ventilation: 7A-11
Side Ventilation Louver Removal and
Installation
S7RS0B7106015
Driver side ventilation louver
Removal1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove steering column hol e cover from instrument
panel.
4) Remove combination meter cluster panel from instrument panel, and then disconnect connectors
from front fog lamp switch, illumination cancel switch
and headlight leveling switch (if equipped) of
combination meter cluster panel.
5) Separate driver side ventilation louver (1) and combination meter cluster (2).
Installation
Reverse removal procedure noting the following
instruction.
• Driver side ventilation louver is fitted to combination meter cluster panel with four clips (1). When installing
driver side ventilation louv er to combination meter
cluster panel, position the smallest clip to the top. Passenger side ventilation louver
Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove glove box from instrument panel.
4) Remove passenger air bag module from instrument panel referring to “Passenger Air Bag (Inflator)
Module Removal and Installation in Section 8B”.
5) Separate passenger side ventilation louver (1) and passenger air bag module (2).
Installation
Reverse removal procedure noting the following
instruction.
• Passenger side ventilation louver is fitted to passenger air bag module with four clips (1). When
installing passenger side ventilation louver to
passenger air bag module, position the smallest clip
to the top.
2
1
I4RS0B710018-01
1
I4RS0B710019-01
2
1
I4RS0B710020-01
1I4RS0B710021-01
Page 972 of 1496
Downloaded from www.Manualslib.com manuals search engine 7B-24 Air Conditioning System: Manual Type
HVAC Unit Removal and InstallationS7RS0B7216006
Removal1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Recover refrigerant from A/C system with recovery and recycling equipment referring to “Recovery” in
“Operation Procedure for Refrigerant Charge”.
4) Remove cowl top panel referring to “Cowl Top Components in Section 9K”.
5) Drain engine coolant, and then disconnect heater hoses (1) from HVAC unit (2).
6) Remove instrument panel from vehicle body referring to “Audio Unit Re moval and Installation in
Section 9C”.
7) Loosen suction hose and liquid pipe bolt (4).
8) Remove nuts (3).
9) Remove HVAC unit from vehicle body. Installation
Reverse removal procedure noting the following
instructions.
• Replenish specified amount of compressor oil to
compressor suction side referring to “Replenishing
Compressor Oil” in “Operation Procedure for
Refrigerant Charge”.
• Install the padding (1) to the installation hole uniformly.
• Evacuate and charge the A/C system referring to “Evacuation” and “Charge” in “Operation Procedure
for Refrigerant Charge”.
• Adjust control cables referr ing to “HVAC Control Unit
Removal and Installati on in Section 7A”.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Evaporator InspectionS7RS0B7216007
Check the followings.
• Clog of A/C evaporator fins.If any clogs are found, A/C evaporator fins should be
washed with water, and then should be dried with
compressed air.
• A/C evaporator fins for leakage and breakage. If any defects are found, repair or replace A/C
evaporator.
• A/C evaporator fittings for leakage. If any defects are found, repair or replace A/C
evaporator.
2. Blower upper case 8. Temperature control door assembly 14. Temperature control lever 20. Packing
3. Air intake control actuator 9. Blower motor resistor 15. Airflow control lever21. Filter cover (if equipped)
4. HVAC Air filter (if equipped) 10. Blower lower case 16. Evaporator22. Drain hose
5. Heater unit upper case 11. Blower motor 17. O-ring23. Cable lock clamp
6. Foot duct 12. Heater unit lower case 18. Expansion valve: Do not reuse.
3
2
3
3
1
4
I4RS0B720009-01
1
I4RS0B720010-01
Page 1025 of 1496
Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-77
HVAC Control Module Removal and InstallationS7RS0B7226013
Removal1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove passenger air bag module from instrument panel referring to “Passenger Air Bag (Inflator)
Module Removal and Installation in Section 8B”.
4) Remove radio assembly from instrument panel referring to “Rear Speaker Removal and Installation
in Section 9C”.
5) Remove two connectors fr om HVAC control module.
6) Remove HVAC control modu le (1) from instrument
panel.
NOTE
Be careful not to damage HVAC control
module and instrument panel by using rag.
Installation
Reverse removal procedure noting the following
instructions.
Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Sunload Sensor Removal and InstallationS7RS0B7226014
Removal
1) Disconnect negative (–) cable at battery.
2) Remove combination meter referring to “Combination Meter Removal and Installation in
Section 9C”.
3) Remove sunload sensor (1) from instrument panel by depressing tab and pushing sensor upward from
underneath.
4) Disconnect sunload sensor connector (2). Installation
Reverse removal procedure.
Sunload Sensor InspectionS7RS0B7226015
1) Light over sunload sensor vertically with an
incandescent lamp of approximately 100 W. The
distance between sunload sensor and lamp should
be approximately 100 mm (3.94 in.).
2) Measure voltage between terminals of sunload sensor as shown.
If check result is not satisfactory, replace sunload
sensor with new one.
Sunload sensor voltage specification
0.4 V or more
Outside Air Temperature Sensor Removal and
Installation
S7RS0B7226016
Refer to “Instrument Panel Re moval and Installation in
Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0B7226017
Refer to “Information Display (Clock) Removal and
Installation in Section 9C”.
1
I5RS0A722030-01
1
2
I5RS0A722027-01
I4RH01722036-01
Page 1029 of 1496
Downloaded from www.Manualslib.com manuals search engine Table of Contents 8- i
8
Section 8
CONTENTS
Restraint
Precautions ................................................. 8-1
Precautions............................................................. 8-1
Precautions on Restraint ....................................... 8-1
Seat Belts .......... ............................... ........ 8A-1
Precautions........................................................... 8A-1
Precautions on Service a nd Diagnosis of Seat
Belt .................................................................... 8A-1
General Description ............................................. 8A-1 Seat Belt Construction ........................................ 8A-1
Diagnostic Information and Procedures ............ 8A-2 Repair and Inspection Required after Accident ............................................................ 8A-2
Repair Instructions .............................................. 8A-3 Front Seat Belt Components ............................... 8A-3
Front Seat Belt Removal and Installation ............ 8A-4
Front Seat Belt Inspection ................................... 8A-4
Rear Seat Belt Components ............................... 8A-6
Rear Seat Belt Removal and Installation ............ 8A-7
Rear Seat Belt Inspection ................................... 8A-7
Specifications ....................................................... 8A-7
Tightening Torque Specifications ........................ 8A-7
Air Bag System ............... ......................... 8B-1
Precautions........................................................... 8B-1
Precautions on Service and Diagnosis of Air Bag System....................................................... 8B-1
Precautions on Handling and Storage of Air Bag System Components . ................................ 8B-2
Precautions on Disposal of Air Bag and Seat
Belt Pretensioner .............................................. 8B-5
General Description ............................................. 8B-5 Air Bag System Construction .............................. 8B-5
Air Bag System Input / Output Table .................. 8B-6
Schematic and Routing Diagram ........................ 8B-7 Air Bag System Wiring Circuit Diagram .............. 8B-7
Component Locatio n ........................................... 8B-9
Air Bag System Components, Wiring and Connectors Location ......................................... 8B-9
Diagnostic Information and Procedures .......... 8B-10 Air Bag Diagnostic System Check .................... 8B-10
Air Bag Diagnostic System Check Flow ............ 8B-10
DTC Table ......................................................... 8B-11
DTC Check ....................................................... 8B-12 DTC Clearance ................................................. 8B-12
Scan Tool Data ................................................. 8B-13
“AIR BAG” Warning Right Comes ON Steady .. 8B-13
“AIR BAG” Warning Right Does Not Come
ON ................................................................... 8B-15
“AIR BAG” Warning Right Flashes .................... 8B-16
DTC B1013: SDM fault...................................... 8B-17
DTC B1014: “AIR BAG” Warning Right Circuit Failure ............................................................. 8B-17
DTC B1016: Power Source Voltage High ......... 8B-18
DTC B1017: Power Source Voltage Low .......... 8B-20
DTC B1021: Front Air Bag Module Deployed ... 8B-22
DTC B1024 / B1025: Side-Air Bag (Driver / Passenger) Deployed...................................... 8B-22
DTC B1026: Pretensioner Activated ................. 8B-23
DTC B1027: Reusable Number Exceeded ....... 8B-24
DTC B1031: Driver Air Bag Initiator Circuit
Resistance High .............................................. 8B-24
DTC B1032: Driver Air Bag Initiator Circuit
Resistance Low ............................................... 8B-29
DTC B1033: Driver Air Bag Initiator Circuit
Short to Ground............................................... 8B-34
DTC B1034: Driver Air Bag Initiator Circuit
Short to Power Circuit .... ................................. 8B-39
DTC B1041: Passenger Air Bag Initiator Circuit Resistance High ................................... 8B-44
DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low.................................... 8B-47
DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground ................................... 8B-50
DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circ uit .......................... 8B-53
DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance
High ................................................................. 8B-56
DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circu it Resistance Low .. 8B-58
DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground .. 8B-60
DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power
Circuit .............................................................. 8B-62
DTC B1061 / B1065: Driver / Passenger Side- Air Bag Initiator Circuit Resistance High ......... 8B-64
Page 1030 of 1496
Downloaded from www.Manualslib.com manuals search engine 8-ii Table of Contents
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low .......... 8B-67
DTC B1063 / B1067: Driver / Passenger Side- Air Bag Initiator Circuit S hort to Ground .......... 8B-70
DTC B1064 / B1068: Driver / Passenger Side- Air Bag Initiator Circu it Short to Power
Circuit .............................................................. 8B-73
DTC B1071: Forward-Sensor Performance Problem ........................................................... 8B-76
DTC B1072: Forward-Sensor Communication Error ................................................................ 8B-76
DTC B1073: Forward-Sensor Circuit Short to Ground ............................................................ 8B-76
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open ..................................... 8B-78
DTC B1081 / B1091: Driver / Passenger Side- Sensor Performance Probl em ......................... 8B-80
DTC B1082 / B1092: Driver / Passenger Side- Sensor Communication Erro r .......................... 8B-80
DTC B1083 / B1093: Driver / Passenger Side- Sensor Circuit Short to Ground ....................... 8B-80
DTC B1084 / B1094: Driver / Passenger Side- Sensor Circuit Short to Power Circuit or
Open ............................................................... 8B-81
DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID ........................... 8B-83
DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance
High ................................................................. 8B-84
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance
Low ................................................................. 8B-86
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to
Ground ............................................................ 8B-88
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to
Power Circuit ................................................... 8B-90
Contact Coil Cable and Its Circuit Check .......... 8B-93 Inspection of Intermittent and Poor
Connections .................................................... 8B-95
Repair and Inspection Required after Accident .......................................................... 8B-96
Repair Instructions ............ ................................8B-98
Disabling Air Bag System.................................. 8B-98
Enabling Air Bag System .................................. 8B-99
SDM Removal and Installation ........................ 8B-100
SDM Inspection ............................................... 8B-101
Driver Air Bag (Inflato r) Module Removal and
Installation ..................................................... 8B-101
Driver Air Bag (Inflator) Module Inspection ..... 8B-103
Passenger Air Bag (Inflator) Module Removal and Installation .............................................. 8B-103
Passenger Air Bag (I nflator) Module
Inspection ...................................................... 8B-105
Side-Air Bag (Inflator) Module Removal and
Installation ..................................................... 8B-105
Side-Air Bag (Inflator) Inspection .................... 8B-107
Side Curtain-Air Bag (Inflator) Module Removal and Installation ............................... 8B-107
Side Curtain-Air Bag (Inflator) Module Inspection ...................................................... 8B-109
Forward-Sensor Removal and Installation ...... 8B-109
Forward-Sensor In spection ............................. 8B-110
Side-Sensor Removal and Installation ............ 8B-110
Side-Sensor Inspection ................................... 8B-111
Passenger Air Bag (Inflator) Module Repair
Harness Installation....................................... 8B-112
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal ................................... 8B-113
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal.... 8B-124
Specifications .................. .................................8B-125
Tightening Torque Specifications .................... 8B-125
Special Tools and Equipmen t .........................8B-125
Use of Special Tools ....................................... 8B-125
Recommended Service Material ..................... 8B-127
Special Tool .................................................... 8B-127
Page 1031 of 1496
Downloaded from www.Manualslib.com manuals search engine Precautions: 8-1
Restraint
Precautions
Precautions
Precautions on RestraintS7RS0B8000001
Air Bag System Service Warning
Refer to “Air Bag System Service Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Precautions on Service and Diagnosis of Seat Belt
Refer to “Precautions on Service and Diagnosis of Seat Belt in Section 8A”.
Precautions on Service and Diagnosis of Air Bag System
Refer to “Precautions on Service and Diagnosis of Air Bag System in Section 8B”.
Precautions on Handling and Storage of Air Bag Components
Refer to “Precautions on Handling and Storage of Air Bag System Components in Section 8B”.
Precautions on Disposal of Air Bag and Seat Belt Pretensioner
Refer to “Precautions on Disposal of Air Bag and Seat Belt Pretensioner in Section 8B”.