Engine assembly SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 10B-39 Body Electrical Control System:
Repair Instructions
BCM (Included in Junction Block Assembly)
Removal and Installation
S7RS0BA206001
CAUTION!
Do not attempt removal of BCM from junction
block assembly as it may cause contact
failure.
If there is faulty condition in BCM, replace
junction block assembly.

Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove dash side trim (1) and steering column hole cover (2).
4) Remove junction block assembly mounting nuts (3).
5) Disconnect connectors from BCM and junction block assembly.
6) Detach wiring harness clamp from junction block assembly.
Installation
Reverse removal procedure for installation, noting
following points.
• Connect connectors securely.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Outside Air Temperature Sensor Removal and
Installation
S7RS0BA206002
For removal and installation, refer to “Outside Air
Temperature Sensor Removal and Installation (If
Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0BA206003
For inspection, refer to “Outside Air Temperature Sensor
Inspection (If Equipped) in Section 9C”.
Security Alarm Mode Selection Procedure (If
Equipped)
S7RS0BA206004
Security alarm mode can be selected by performing the
following procedure.
1) Confirm that all doors are closed, all doors are unlocked and ignition key is inserted in ignition key
cylinder.
2) Remove ignition key from ignition key cylinder.
3) Perform Step a) through e) described below within 15 seconds.
a) Insert ignition key (1) in ignition key cylinder (2).
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) twice.
d) Insert ignition key in ignition key cylinder.
e) Push lock side (3) of driver side manual lock switch (4) 3 times.
4) When Step 3) is completed, the mode changes to the next one automatically. The warning buzzer
(located in BCM) sounds by the number of specified
for each mode as follows.
• Changed from A mode to B mode: Buzzer sounds 4 times
• Changed from B mode to A mode: Buzzer sounds once
4. BCM 5. Junction block assembly
I4RS0BA20010-01
4
3
1
2
I5RS0DA20007-01

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-4
Schematic and Routing Diagram
Immobilizer Control System Wiring Circuit DiagramS7RS0BA302001
NOTE
For more details about power supply and ground circuits for ECM, BCM, keyless start control module,
ABS control module and combination meter, refer to “System Ci rcuit Diagram in Section 9A”.

BLK/WHT
BLK/ORN12V
G24-1
G24-2
12V
5V
12V
12VYEL/RED
YEL/BLK
G24-4
G24-3
12V
5V
BRN
BRN/YEL
BLK/YEL
1
2
2 2
2
34
2 6712
11
9
14
12
3
4
G24
[A]
5
6
REDWHT
G42-20 G42-29 G42-30
G04-3 G04-7 G04-8
WHT/RED
5V
5V
5
G28-9 G28-7
G42-18G42-19
E23-13
E23-28
IG1
PPL/WHT 10
PPL/WHT
PPL/WHT
E23-5
RED
WHT**E85-46E23-18
E23-3
RED
WHT
E46-1
E46-2
WHT
RED
G37-2
G37-4
WHT/BLK
RED/BLK
G37-1
G37-3
12V
E46-9
G37-5
13
8
**E85-42
**E85-13
**E85-44
G28-10
G28-8
*E03-8 *E03-10
*E03-12
*E03-6
I7RS0BA30001-01
[A]: Immobilizer control module connector (harness side vi ew) 6. Immobilizer control module (ICM) 12. Steering lock unit
1. Battery 7. ECM 13. ABS/ESP ® control module
2. Fuse 8. BCM 14. CAN junction connector (ESP ® model)
3. Ignition switch 9. Combination meter *: ABS model
4. Junction block assembly 10. Immobilizer indicator lamp **: ESP ® model
5. Data link connector (DLC) 11. Keyless start control module

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Immobilizer Indicator Lamp Remains ON after Engine StartsS7RS0BA304007
Wiring Diagram
Refer to “Immobilizer Control S ystem Wiring Circuit Diagram”.
Circuit Description
When the ignition switch is turned ON, ECM read the code by the coil antenna from ignition key. Then if the code in
transponder in the key match with the one registered with ECM, transmits indication ON signal of immobilizer indicator
lamp to combination meter in order to turn immobilizer indicator lamp on. And then, combination meter turns
immobilizer indicator lamp on. When th e engine starts to run and no malfunction is detected in the system, ECM
transmits immobilizer indicator lamp indication O FF signal to combination meter in order to turn immobilizer indicator
lamp off. And then, comb ination meter turns immobilizer indicator lamp off, but if a malfunction was or is detected,
immobilizer indicator lamp is flashes ON and OF F, when ignition switch turn to ON position.
Troubleshooting 4
Fuse check
1) Turn ignition switch to OFF position.
2) Check for fuse blown at combination meter circuit fuse in
junction block assembly.
Is fuse in good condition? Go to Step 5. Replace fuse and check
for short to power or
ground circuit.
5 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 6. Repair circuit.
6 Combination meter power and ground circuit check
1) Remove combination meter referring to “Combination
Meter Removal and Installation in Section 9C”.
2) Check for proper connection to combination meter connector terminals.
3) If OK, then turn ignition switch to ON position, Check terminal voltage of combination meter between power
supply and ground terminal. Refer to “Combination
Meter Circuit Diagram in Section 9C”.
Is it 10 – 14 V? Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
lamp still remains OFF,
substitute a known good
ECM and recheck.
Repair power supply
and/or ground circuit.
Step Action Yes No
Step
Action YesNo
1 DTC check of ECM
1) Start engine and recheck DTC of ECM while engine
running.
Is DTC P1674, P1675, P1678 and/or P1685 detected? Go to applicable DTC
diag. flow.
Go to Step 2.
2 CAN communication circuit check
1) Disconnect connectors from ECM, BCM, ABS control
module and combination meter.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
• Between BCM and combination meter
Is each CAN communication circuit in good condition? Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
lamp still remains ON,
substitute a known-
good ECM and recheck.
Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 10C-15 Immobilizer Control System:
DTC P1638: Immobilizer Information MismatchedS7RS0BA304017
DTC Detecting Condition and Trouble Area
Troubleshooting3
DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100, and/or U1114 detected? Go to applicable DTC
diag. flow.
Go to step 4.
4 CAN communication circuit check
1) Disconnect connectors from ECM, BCM and ABS
control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
Is each CAN communication circuit in good condition? Go to Step 5. Repair circuit.
5 Replacement of BCM
1) Replace BCM with new one referring to “BCM (Included
in Junction Block Assembly) Removal and Installation in
Section 10B”.
2) Check ECM for DTC referring to “Diagnostic Trouble Code (DTC) Check”.
Is DTC P1636 still detected? Substitute a known-
good ECM and recheck.
BCM faulty.
Step Action Yes No
Detecting Condition
Trouble Area
• The immobilizer control sys tem information in ECM and
the one in BCM does not match.
• The registration of the immobilizer control system
information in ECM is failed. • Use of the wrong ECM
• CAN communication circuits
•BCM
•ECM
Step
Action YesNo
1 Was “Immobilizer Control S ystem Check” performed? Go to Step 2.Go to “Immobilizer
Control System Check”.
2 DTC confirmation
1) Disconnect negative (–) cable from battery for more than
5 seconds.
2) Connect negative (–) cable to battery.
3) Check if any DTC is detecte d referring to “Diagnostic
Trouble Code (DTC) Check”.
Is DTC P1638 still detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC P1674, P1675, P1678 and/or P1685 detected? Go to applicable DTC
diag. flow.
Go to Step 4.
4 DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100, U0155 and/or U1114 detected? Go to applicable DTC
diag. flow.
Go to step 5.

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-16
Inspection of Immobilizer Control Module (ICM) and Its CircuitS7RS0BA304018
ICM and its circuit can be checked at ICM wiring connector by measuring voltage.
CAUTION!
ICM cannot be checked by itself. It is strictly prohibited to connect voltmeter or ohmmeter to ICM with
connector disconnected from it.

Voltage Check
1) Remove ICM (1) from steering lock assembly or steering lock unit referrin g to “Immobilizer Control Module (ICM)
Removal and Installation”.
2) Connect ICM connector (2) to ICM.
3) Check voltage at each terminal.
NOTE
As each terminal voltage is affected by the battery voltage, confirm that it is 11 V or more when the
ignition switch is turned to ON position.

5 CAN communication circuit check
1) Disconnect connectors from ECM, BCM and ABS
control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
Is each CAN communication circuit in good condition? Go to Step 6. Repair circuit.
6 Replacement of BCM
1) Replace BCM with new one referring to “BCM (Included
in Junction Block Assembly) Removal and Installation in
Section 10B”.
2) Check ECM for DTC referring to “Diagnostic Trouble Code (DTC) Check”.
Is DTC P1638 still detected? Substitute a known-
good ECM and recheck.
BCM faulty.
Step Action Yes No
12
3
4
G24
1
2
3
I4RS0BA30005-02
3. ICM connector (harness side view)

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-18
Repair Instructions
Immobilizer Control Module (ICM) Removal and
Installation
S7RS0BA306001
Removal1) Disconnect negative (–) cable at battery.
2) Remove steering wheel referring to “Steering Wheel Removal and Installa tion in Section 6B”.
3) Remove steering column lower and upper covers.
4) Remove knee protector plate (1). (if equipped)
5) Remove engine start knob (2). (if equipped with keyless start system)
6) Disconnect connector (1) from ICM (2).
7) Remove a screw (3) from ICM.
8) Remove ICM from steering lock assembly or steering lock unit.
NOTE
The antenna part of ICM is fragile.
Therefore, do not add strong power to the
part or twist the part.

Installation
Reverse the removal procedure.
Registration of the Ignition KeyS7RS0BA306002
To finish the registration of the ignition key, the
transponder code memorized in the transponder built in
the ignition key has to be registered with ECM. To
register the transponder code with ECM, perform
“Register Ig Key” mode of SU ZUKI scan tool referring to
“SUZUKI Tech 2 Operator’s Manual”.
NOTE
• A maximum of four transponder codes can be registered with ECM.
• At an early part of the registration process, all transponder codes of the ignition keys
in use already registered with ECM are
cleared. Therefore, before starting the
registration, prepare all ignition keys in
use in addition to the new ignition key(s) to
be registered with ECM.

Procedure after ECM ReplacementS7RS0BA306003
After ECM is replaced with new one or used one, the
transponder code in the transponder built in the ignition
key has to be registered with ECM. To register
transponder code in the ignition key with ECM, perform
“Replace New ECM” mode of SUZUKI scan tool
referring to “SUZUKI Tech 2 Operator’s Manual”.
NOTE
A maximum of four transponder codes can
be registered with ECM.

2
1
I4RS0BA30006-03
2
3
1
I4RS0BA30007-03

Downloaded from www.Manualslib.com manuals search engine 10E-30 Keyless Start System:
Repair Instructions
Antennas and Request Switches Removal and InstallationS7RS0BA506001
Remove and install antennas and request switches referring to the following figures.
[A]
[B][D]
[C] [E]
1
2
3
4
5
I4RS0BA50027-04
[A]: Front door antenna and request switch
(included in outside door handle assembly) 1. Outside handle assembly
: Antenna and request switch can not be removed from outside door handle assembly
[B]: Rear end door opener and request switch assembly 2. Rear end opener and request switch
[C]: Rear end door antenna 3. Rear bumper (viewed from inside)
[D]: Center antenna 4. Parking brake lever [E]: Luggage room antenna 5. Tail end member trim

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Front Door (Driver and Passenger Side), Rear
End Door Request Switch Inspection
S7RS0BA506002
1) Remove door trim from door panel.For front door trim, refer to Step 1) to 3) of “Front
Door Glass Removal and Inst allation in Section 9E”.
For rear end door trim, refer to Step 1) of “Rear End
Door Lock Assembly Remo val and Installation in
Section 9F”.
2) Check for continuity between terminals “1” and “2” at each switch position as shown below. If check result
is not as specified, replace.
Request switch specification
ON position (request switch pushed): Continuity
OFF position (request switch released): No
continuity
Steering Lock Unit Removal and InstallationS7RS0BA506003
For removal and installation, refer to “Steering Lock
Assembly (Ignition Switch) Removal and Installation in
Section 6B”.
Steering Lock Unit InspectionS7RS0BA506004
Check key reminder switch and ignition knob switch in
steering lock unit for operation referring to “Ignition
Switch Inspection in Section 9C”.
Front Door Lock Switch InspectionS7RS0BA506005
1) Remove door trim from door panel referring to Step 1) to 3) of “Front Door Glass Removal and
Installation in Section 9E”.
2) Check for continuity between terminals “1” and “2” at each switch position as sh own below. If check result
is not as specified, replace.
Door lock switch specification
LOCK position: No continuity
UNLOCK position: Continuity
[A]: Front door request switch (driver and passenger side)
[B]: Rear end door request switch
[A]
1
2
[B]
1
2
I4RS0BA50028-02
[A]: Lock [C]: Right side door lock switch
[B]: Unlock [D]: Left side door lock switch
[C][D]
[A] [B]
1212
I4RS0BA50029-01