steering wiring SUZUKI SWIFT 2006 2.G Service Repair Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SWIFT, Model: SUZUKI SWIFT 2006 2.GPages: 1496, PDF Size: 34.44 MB
Page 1102 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-64 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1061 / B1065: Driver / Passenger Side-Air Bag Initiator Circuit Resistance HighS7RS0B8204030
Wiring Diagram2 1) With ignition switch OFF, disconnect special tools (A),
(B) and (C) and SDM connector.
2) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
3) Measure voltage between “L29-7” and body ground, and between “L29-8” and body ground (for DTC B1054) or
between “L29-9” and body ground, and between “L29-
10” and body ground (for DTC B1058).
Special tool
(A): 09932-76010
With ignition switch ON, is voltage 1 V or less? Substitute a known-
good SDM and recheck.
DTC B1054: “GRN/
ORN” circuit or “GRN/
YEL” circuit shorted to
power supply circuit.
DTC B1058: “BLU/
ORN” circuit or “BLU/
YEL” circuit shorted to
power supply circuit.
Step Action Yes No
"L29-8" "L29-9" "L29-10"
"L29-7"
(A)
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I7RS0A820019-02
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-12
DS+
L29-11
DS-GRY
GRY/RED
56
“L25”
L29-13
PS+
L29-14
PS-BRN
BRN/WHT7
“L30”[A]
I7RS0A820020-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system
Page 1103 of 1496
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-65
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
DTC Will Set when
The combined resistance of the side-air bag (inflator) module (driver or passenger), harness wiring and connector
terminal contact is above a spec ified value for specified time.
Flow Test Description
Step 1: Check whether malfunction is in side-air bag (inflator) module.
Step 2: Check side-air bag initiator circuit in floor harness.
Step 3: Check side-air bag init iator circuit in seat harness.
DTC Troubleshooting Step Action YesNo
1 1) With ignition switch OFF, disconnect side-air bag (inflator) module connector under front seat cushion.
2) Check proper connection to driver or passenger side-air bag (inflator) module at terminals in “L25” or “L30”
connector.
3) If OK, then connect special tools (B) and (C) to side-air bag (inflator) module connector disconnected at the Step
1).
Special tool
(B): 09932–75010
(C): 09932–78340
4) Check SDM DTC.
With ignition switch ON, is DTC B1061 or B1065 still
indicated? Go to Step 2.
Go to Step 3.
“L25”, “L30”
(C)
(B)
STEERING WHEEL
I4RS0A820032-01
Page 1105 of 1496
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-67
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance LowS7RS0B8204031
Wiring Diagram3 1) With ignition switch OFF, disconnect special tools (B)
and (C) then reconnect connector “L25” or “L30”.
2) Disconnect side-air bag (inflator) module connector (1) from side-air bag (inflator) module.
3) Check proper connection to side-air bag (inflator) module at terminal in connector.
4) If OK, then connect special tools (A), (B) and (C) to side- air bag (inflator) connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
5) Check SDM DTC.
With ignition switch ON, is DTC B1061 or B1065 still
indicated? DTC B1061: Repair
high resistance or open
in “GRY/RED” or “GRY”
wire circuit in seat
harness.
DTC B1065: Repair
high resistance or open
in “BRN/WHT” or “BRN”
wire circuit in seat
harness.
Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
1
“L25”, “L30”
STEERING WHEEL(B)
(C)
(A)
I4RS0A820034-01
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-12
DS+
L29-11
DS-GRY
GRY/RED
56
“L25”
L29-13
PS+
L29-14
PS-BRN
BRN/WHT7
“L30”[A]
I7RS0A820020-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system
Page 1106 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-68 Air Bag System:
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
DTC Will Set when
The combined resistance of the side-air bag (inflator) module (driver or passenger), harness wiring and connector
terminal contact is below a spec ified value for specified time.
Flow Test Description
Step 1: Check whether malfunction is in side-air bag (inflator) module.
Step 2: Check side-air bag initiator circuit in floor harness.
Step 3: Check side-air bag init iator circuit in seat harness.
DTC Troubleshooting Step Action YesNo
1 1) With ignition switch OFF, disconnect side-air bag (inflator) module connector under front seat cushion.
2) Check proper connection to driver or passenger side-air bag (inflator) module at terminals in “L25” or “L30”
connector.
3) If OK, then connect special tools (B) and (C) to side-air bag (inflator) module connector disconnected at the Step
1.
Special tool
(B): 09932–75010
(C): 09932–78340
4) Check SDM DTC.
With ignition switch ON, is DTC B1062 or B1066 still
indicated? Go to Step 2.
Go to Step 3.
“L25”, “L30”
(C)
(B)
STEERING WHEEL
I4RS0A820032-01
Page 1108 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-70 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to GroundS7RS0B8204032
Wiring Diagram3 1) With ignition switch OFF, disconnect special tools (B)
and (C) then reconnect connector “L25” or “L30”.
2) Disconnect side-air bag (inflator) module connector (1) from side-air bag (inflator) module.
3) Check proper connection to side-air bag (inflator) module at terminal in connector.
4) If OK, then connect special tools (A), (B) and (C) to side- air bag (inflator) connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
5) Check SDM DTC.
With ignition switch ON, is DTC B1062 or B1066 still
indicated? DTC B1062: Repair
short from “GRY/RED”
wire circuit to “GRY”
wire circuit in seat
harness or from “GRY/
RED” or “GRY” wire
circuit to other wire
circuit.
DTC B1066: Repair
short from “BRN/WHT”
wire circuit to “BRN”
wire circuit in seat
harness or from “BRN/
WHT” or “BRN” wire
circuit to other wire
circuit.
Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
1
“L25”, “L30”
STEERING WHEEL(B)
(C)
(A)
I4RS0A820034-01
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-12
DS+
L29-11
DS-GRY
GRY/RED
56
“L25”
L29-13
PS+
L29-14
PS-BRN
BRN/WHT7
“L30”[A]
I7RS0A820020-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system
Page 1124 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-86 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance LowS7RS0B8204044
Wiring Diagram2 1) With ignition switch OFF, disconnect SDM connector
“L29”.
2) Check proper connection to SDM at terminals “L29-19” and “L29-20” or “L29-21” and “L29-22”.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
4) Measure resistance between “L29-19” and “L29-20” terminals (for DTC B1361) or “L29-21” and “L29-22”
terminals (for DTC B1365) with connected special tools
(A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
Is resistance 2.82
Ω or less? Substitute a known-
good SDM and recheck.
DTC B1361: Repair
high resistance or open
in “YEL/GRN” or “YEL/
BLU” wire circuit.
DTC B1365: Repair
high resistance or open
in “BLK/YEL” or “BRN/
YEL” wire circuit.
Step Action Yes No
(A)
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820033-02
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-20
DC+
L29-19
DC-YEL/BLU
YEL/GRN
56
“L18”
L29-21
PC+
L29-22
PC-BRN/YEL BLK/YEL7
“L41”[A]
I7RS0A820031-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side curtain-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side curtain-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system
Page 1125 of 1496
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-87
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
DTC Will Set when
The combined resistance of the side curtain-air bag (inflator) module (driver or passenger), harness wiring and
connector terminal contact is below a specified value for specified time.
Flow Test Description
Step 1: Check whether malfunction is in side curtain-air bag (inflator) module.
Step 2: Check side curtain-air bag initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, remove rear side upper trim of driver or passenger side and disconnect side curtain-air
bag (inflator) module connector.
2) Check proper connection to side curtain-air bag (inflator) module at terminals in “L18” or “L41” connector.
3) If OK, then connect special tools (A), (B) and (C) to side curtain-air bag (inflator) module connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1362 or B1366 still
indicated? Go to Step 2.
Replace side curtain-air
bag (inflator) module
referring to “Side
Curtain-Air Bag
(Inflator) Module
Removal and
Installation”.
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820032-04
Page 1126 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-88 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to GroundS7RS0B8204045
Wiring Diagram2 1) With ignition switch OFF, disconnect SDM connector
“L29”.
2) Check proper connection to SDM at terminals “L29-19” and “L29-20” or “L29-21” and “L29-22”.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
4) Measure resistance between “L29-19” and “L29-20” terminals (for DTC B1362) or “L29-21” and “L29-22”
terminals (for DTC B1366) with connected special tools
(A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
Is resistance 1.8
Ω or more? Substitute a known-
good SDM and recheck.
DTC B1362: Repair
short from “YEL/GRN”
wire circuit to “YEL/
BLU” wire circuit or from
“YEL/GRN” or “YEL/
BLU” wire circuit to
other wire circuit.
DTC B1366: Repair
short from “BLK/YEL”
wire circuit to “BRN/
YEL” wire circuit or from
“BLK/YEL” or “BRN/
YEL” wire circuit to
other wire circuit.
Step Action Yes No
(A)
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
I7RS0A820033-02
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-20
DC+
L29-19
DC-YEL/BLU
YEL/GRN
56
“L18”
L29-21
PC+
L29-22
PC-BRN/YEL BLK/YEL7
“L41”[A]
I7RS0A820031-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side curtain-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side curtain-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system
Page 1128 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-90 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power CircuitS7RS0B8204046
Wiring Diagram2 1) With ignition switch OFF, disconnect SDM connector
“L29”.
2) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
3) Measure resistance between “L29-19” and body ground, and between “L29-20” and body ground (for DTC
B1363) or “L29-21” and body ground, and between “L29-
22” and body ground (for DTC B1367) with connected
special tools (A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
Is resistance infinity? Substitute a known-
good SDM and recheck.
DTC B1363: Repair
short from “YEL/GRN”
or “YEL/BLU” wire
circuit to ground.
DTC B1367: Repair
short from “BLK/YEL” or
“BRN/YEL” wire circuit
to ground.
Step Action Yes No
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
(A)
I7RS0B820006-01
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-20
DC+
L29-19
DC-YEL/BLU
YEL/GRN
56
“L18”
L29-21
PC+
L29-22
PC-BRN/YEL BLK/YEL7
“L41”[A]
I7RS0A820031-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side curtain-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side curtain-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system
Page 1167 of 1496
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems............... ......................... 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1 Abbreviations ...................................................... 9A-1
Wire / Connector Color Sy mbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-7
How to Read Power Supply Diagram.................. 9A-8
How to Read System Circuit Diagram................. 9A-8
Connector Layout Diagram . .............................. 9A-10
Connector Layout Diagram ............................... 9A-10
Engine Compartment .......... .............................. 9A-10
Instrument Panel ............................................... 9A-16
Door, Roof......................................................... 9A-20
Floor .................................................................. 9A-23
Rear .................................................................. 9A-29
Ground Point ...................................................... 9A-30 Ground (earth) Point ......................................... 9A-30
Power Supply Diagram ........ .............................. 9A-31
Power Supply Diagram ....... .............................. 9A-31
Fuses and the Protected Parts ......................... 9A-33
Fuses in Main Fuse Box (RHD) ........................ 9A-33
Fuses in Main Fuse Box (LHD) ......................... 9A-33
Individual Circuit Fuse Box No. 1 ...................... 9A-34
Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-35
Junction Block (J/B) Connector / Fuse Layout .. 9A-37
Junction Block Inner Circuit (Overview) ............ 9A-38
Junction Block Inner Circuit (Detail) .................. 9A-40
System Circuit Diagram... .................................. 9A-45
System Circuit Diagram .. .................................. 9A-45
A-1 Cranking System Circ uit Diagram .............. 9A-46
A-2 Charging System Circu it Diagram .............. 9A-47
A-3 Ignition System Circu it Diagram ................. 9A-48
A-4 Cooling System Circuit Diagram................. 9A-49 A-5 Engine and A/C Control System Circuit
Diagram........................................................... 9A-50
A-6 A/T Control System Circuit Diagram........... 9A-55
A-7 Immobilizer System Circuit Diagram .......... 9A-57
A-8 Body Control System Circuit Diagram ........ 9A-58
B-1 Windshield Wiper and Washer Circuit Diagram........................................................... 9A-62
B-2 Rear Wiper and Washer Circuit Diagram ... 9A-63
B-3 Rear Defogger Circuit Diagram .................. 9A-64
B-4 Power Window Circuit Diagram .................. 9A-65
B-5 Power Door Lock Circu it Diagram .............. 9A-67
B-6 Power Mirror Circuit Diagram ..................... 9A-69
B-7 Horn Circuit Diagram .................................. 9A-70
B-8 Seat Heater Circuit Diagram....................... 9A-71
B-9 Keyless Start System Circuit Diagram........ 9A-72
C-1 Combination Mete r Circuit Diagram
(Meter)............................................................. 9A-73
C-2 Combination Mete r Circuit Diagram
(Indicator) ........................................................ 9A-74
C-3 Combination Mete r Circuit Diagram
(Warning Light)................................................ 9A-75
D-1 Headlight System Circuit Diagram ............. 9A-77
D-2 Position, Tail and Licence Plate Light System Circuit Diagram .................................. 9A-79
D-3 Front Fog Light System Circuit Diagram .... 9A-80
D-4 Illumination Light System Circuit Diagram .. 9A-81
D-5 Interior Light System Circuit Diagram......... 9A-82
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram .................................. 9A-83
D-7 Brake Light System Circuit Diagram .......... 9A-85
D-8 Back-Up Light System Circuit Diagram ...... 9A-86
D-9 Headlight Beam Leveling System Circuit Diagram........................................................... 9A-87
D-10 Rear Fog Light Circuit Diagram ................ 9A-88
E-1 Heater System Circuit Diagram .................. 9A-89
E-2 Auto A/C System Circuit Diagram .............. 9A-91
F-1 Air-Bag System Circuit Diagram ................. 9A-93
F-2 Anti-Lock Brake System Circuit Diagram.... 9A-95
F-3 Electronic Stab ility Program System
Circuit Diagram .................. ............................. 9A-97
F-4 Power Steering System Circuit Diagram .... 9A-99
G-1 Audio System Circuit Diagram ................. 9A-101
G-2 Multi Information Display / Accessory Socket System Circuit Diagram .................... 9A-102
List of Connector .............................................9A-103