select lever removal SUZUKI SWIFT 2006 2.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SWIFT, Model: SUZUKI SWIFT 2006 2.GPages: 1496, PDF Size: 34.44 MB
Page 42 of 1496

Downloaded from www.Manualslib.com manuals search engine 0B-12 Maintenance and Lubrication: 
HVAC Air Filter (If Equipped) InspectionS7RS0B0206032
1) Remove HVAC air filter from HVAC unit referring to 
“HVAC Air Filter Removal and Installation (If 
Equipped) in Section 7A”.
2) Check for dirt and dust. If HVAC air filter is  excessively dirty, replace HVAC air filter with new 
one. If not, go to next step.
3) Blow compressed air on the air outlet side of HVAC  air filter for removing dust.
4) Install HVAC air filter in to HVAC unit referring to 
“HVAC Air Filter Removal and Installation (If 
Equipped) in Section 7A”.
HVAC Air Filter (If Equipped) ReplacementS7RS0B0206033
Replace HVAC air filter with new one referring to “HVAC 
Air Filter Removal and Installation (If Equipped) in 
Section 7A”.
Final Inspection for Maintenance ServiceS7RS0B0206034
WARNING! 
When carrying out road tests, select a safe 
place where no man or no running vehicle is 
seen so as to prevent any accident.
 
Seats
Check that seat slides smoot hly and locks securely at 
any position. Also check that reclining mechanism of 
front seat back allows it to be locked at any angle.
Seat Belt
Inspect belt system including webbing, buckles, latch 
plates, retractors and anchors for damage or wear.
Check that seat belt is securely locked. If “REPLACE 
BELT” label on seat belt is visible, replace belt.
Battery Electrolyte Level Check
Check that the electrolyte le vel of all battery cells is 
between the upper and lower level lines on the case. If 
battery is equipped with built-in indicator, check battery 
condition by the indicator. Accelerator Pedal Operation
Check that pedal operates
 smoothly without getting 
caught or interfered by any other part.
Engine Start
Check engine start for readiness.
WARNING! 
Before performing th e following check, be 
sure to have enough room around the 
vehicle. Then, firmly  apply both the parking 
brake and the regular brakes. Do not use the 
accelerator pedal. If the engine starts, be 
ready to turn off the ignition promptly. Take 
these precautions because the vehicle could 
move without warning and possibly cause 
personal injury or property damage.
 
On automatic transaxle vehicles, try to start the engine in 
each select lever  position. The starting motor should 
crank only in “P” (Park) or “N” (Neutral).
On manual transaxle vehicles, place the shift lever in 
“Neutral,” depress clutch pedal fully and try to start. 
On Automated Manual Transaxl e vehicles, try to start 
the engine in each select le ver position. The starting 
motor should crank only when select lever is in “N” 
(Neutral) and brake pedal is depressed.
Exhaust System Check
Check for leakage, cracks or loose supports.
Clutch (for Manual Transaxle)
Check for the following.
• Clutch is completely released when depressing clutch  pedal,
• No slipping clutch occurs when releasing pedal and  accelerating.
• Clutch itself is free fr om any abnormal condition.
Gearshift or Select Lever (Transaxle)
Check gear shift or select lever for smooth shifting to all 
positions and for good performance of transaxle in any 
position.
With automatic transaxle or Automated Manual 
Transaxle equipped vehicle, also check that shift 
indicator indicates properly according to which position 
select lever is shifted to.
With automatic transaxle equipped vehicle, make sure 
that vehicle is at complete stop when shifting select lever 
to “P” range position and release all brakes.
I4RS0A020018-01  
Page 382 of 1496

Downloaded from www.Manualslib.com manuals search engine 1G-7 Fuel System: 
Fuel Pressure Relief ProcedureS7RS0B1706003
CAUTION! 
This work must not be done when engine is 
hot. If done so, it may cause adverse effect to 
catalyst.
 
NOTE
If ECM detects DTC(s) after servicing, clear 
DTC(s) referring to “DTC Clearance in 
Section 1A”.
 
1) Make sure that engine is cold.
2) Shift transaxle gear shift lever in “Neutral” (shift select lever in “P” range  for A/T model), set parking 
brake and block drive wheels.
3) Remove relay / fuse box cover.
4) Disconnect fuel pump relay (1) from relay / fuse box  (2).
5) Remove fuel filter cap in order to release fuel vapor  pressure in fuel tank, and then reinstall it.
6) Start engine and run it until engine stops for lack of  fuel. Repeat cranking engine 2 – 3 times for about 3 
seconds each time in order  to dissipate fuel pressure 
in lines. Fuel connections are now safe for servicing.
7) After servicing, connect fuel pump relay (1) to relay /  fuse box and install re lay / fuse box cover.
Fuel Leakage Check ProcedureS7RS0B1706004
After performing any service on fuel system, check to 
make sure that there are no fuel leakages as follows.
1) Turn ON ignition switch for 3 seconds (to operate  fuel pump) and then turn it OFF.
Repeat this (ON and OFF) 3 or 4 times and apply 
fuel pressure to fuel line until fuel pressure is felt by 
hand placed on fuel feed hose.
2) In this state, check to see that there are no fuel  leakages from any part of fuel system.
Fuel Lines On-Vehicle InspectionS7RS0B1706005
CAUTION! 
Due to the fact that fuel feed line (1) is under 
high pressure, use special care when 
servicing it.
 
Visually inspect fuel lines for evidence of fuel leakage, 
hose crack and deterioration or damage.
Make sure all cl amps are secure.
Replace parts as needed.
Fuel Pipe Removal and InstallationS7RS0B1706006
WARNING! 
Before starting the following procedure, be 
sure to observe “Precautions on Fuel System 
Service” in order to reduce the risk or fire 
and personal injury.
 
Removal
1) Relieve fuel pressure in fuel feed line according to  “Fuel Pressure Relief Procedure”.
2) Disconnect negative cable at battery.
3) Disconnect fuel pipe joint and fuel hose (3) from fuel  pipe (2) at the front and rear of each fuel pipe 
referring to “Fuel Hose Disconnecting and 
Reconnecting”.
4) Mark the location of clamps (1) on fuel pipes (2), so  that the clamps can be reinstalled to where they 
were.
5) Remove pipes (2) with clamp (1) from vehicle.
6) Remove clamp (1) from pipes (2).
1
I4RS0A170004-01
1
I4RS0A170005-01
2
13
I4RS0A170020-01  
Page 400 of 1496

Downloaded from www.Manualslib.com manuals search engine 1H-8 Ignition System: 
Ignition Coil Assembly (Including ignitor) 
Removal and Installation
S7RS0B1806005
Removal1) Disconnect negative (–) cable at battery.
2) Remove air cleaner assembly with air intake pipe  and cylinder head upper cover.
3) Disconnect ignition coil coupler.
4) Disconnect high-tension cord (3) from ignition coil  assembly (2).
5) Remove ignition coil bolts (1) and then pull out  ignition coil assembly.
Installation 1) Install ignition coil assembly (2).
2) Tighten ignition coil bolts (1) to specified torque, and  then connect igni tion coil coupler.
Tightening torque
Ignition coil bolt (a):  10 N·m (1.0 kgf-m, 7.5 lb-ft)
3) Install high-tension cord (3) to ignition coil assembly  while gripping its cap.
4) Install cylinder head upper cover and air cleaner  assembly with air intake pipe.
5) Connect negative (–) cable to battery.
Ignition Coil Assembly (Including ignitor) 
Inspection
S7RS0B1806006
Measure secondary coil for resistance.
If resistance is out of specification, replace ignition coil 
assembly.
Secondary coil resistance
7.5 – 10.3 k Ω at 20  °C, 68 ° F
Ignition Timing InspectionS7RS0B1806007
NOTE
• Ignition timing is not adjustable. If ignition 
timing is out of specification, check 
system related parts.
• Before starting engine, place transmission  gear shift lever in “Neutral” (shift selector 
lever to “P” range for A/T model), and set 
parking brake.
 
1) Connect scan tool to DLC (1) with ignition switch  OFF.
Special tool
(A):  SUZUKI scan tool
2) Start engine and warm it up to normal operating  temperature.
3) Make sure that all of electrical loads except ignition  are switched off.
4) Check to be sure that idle speed is within  specification referring  to “Idle Speed and IAC 
Throttle Valve Opening Inspection in Section 1A”
5) Fix ignition timing by using “Fixed Spark” of “Misc  Test” mode on scan tool.
I2RH0B180006-01
I3RM0A180004-01
I2RH0B180007-01
(A)
1
I4RS0B180003-01  
Page 642 of 1496

Downloaded from www.Manualslib.com manuals search engine 5-ii Table of Contents
DTC P1878: Torque Converter Clutch Shudder .......................................................... 5A-75
DTC P2762: Torque Converter Clutch (TCC)  Pressure Control Sole noid Control Circuit 
Range /Performance ....................................... 5A-76
DTC P2763: Torque Converter Clutch  Pressure Control Sole noid Control Circuit 
High ................................................................. 5A-78
DTC P2764: Torque Converter Clutch Circuit  Pressure Control Sole noid Control Circuit 
Low ................................................................. 5A-80
Inspection of TCM and Its Circuits .................... 5A-82
TCM Power and Ground Circuit Check ............. 5A-86
Brake Interlock System Inspection .................... 5A-87
Repair Instructions ........... .................................5A-88
Learning Control Initializat ion ............................ 5A-88
A/T Fluid Level Check ....................................... 5A-89
A/T Fluid Change .............................................. 5A-90
Select Lever Components ... .............................. 5A-90
Select Lever Assembly Removal and  Installation ....................................................... 5A-90
Select Lever Knob Installa tion........................... 5A-90
Select Lever Inspection .... ................................. 5A-91
“3” Position Switch Inspec tion ........................... 5A-91
Shift Lock Solenoid Inspec tion .......................... 5A-91
Shift Lock Solenoid Replacement ..................... 5A-91
Select Cable Components ................................ 5A-92
Select Cable Removal and Installation ............. 5A-92
Select Cable Adjustment ................................... 5A-93
Key Interlock Cable Removal and Installation... 5A-93
Transmission Range Sensor (Shift Switch)  Inspection and Adjustment .............................. 5A-95
Output Shaft Speed Sensor Removal and  Installation ....................................................... 5A-96
Output Shaft Speed Sensor  Inspection ............. 5A-96
Input Shaft Speed Sensor Removal and  Installation ....................................................... 5A-96
Input Shaft Speed Sensor Inspection................ 5A-97
Transmission Fluid Temperature Sensor  Removal and Installation ................................. 5A-97
Transmission Fluid Temperature Sensor  Inspection ........................................................ 5A-98
Solenoid Valves (Shift Solenoid Valves and  Timing Solenoid Valve) Removal and 
Installation ....................................................... 5A-98
Solenoid Valves (Shift Solenoid Valves, and  Timing Solenoid Valve) Inspection .................. 5A-99
Pressure Control Soleno id Valves (Pressure 
Control Solenoid and  TCC Pressure Control 
Solenoid) Removal and Inst allation .............. 5A-101
Pressure Control Solenoid Valve Inspection ... 5A-101
Transmission Control Module (TCM)  Removal and Installation ............................... 5A-102
A/T Relay Inspection ....................................... 5A-103
Differential Side Oil Seal  Replacement ........... 5A-103
A/T Fluid Cooler Hoses Replacement ............. 5A-104
Automatic Transaxle Unit  Components........... 5A-105
Automatic Transaxle Unit Dismounting and  Remounting ................................................... 5A-106
Automatic Transaxle Asse mbly Components . 5A-108 Automatic Transaxle Unit
 Disassembly........... 5A-110
Oil Pump Assembly Components ................... 5A-121
Oil Pump Assembly Disassembly and  Reassembly .................................................. 5A-122
Oil Pump Assembly Inspection ....................... 5A-122
Direct Clutch Assembly Components.............. 5A-124
Direct Clutch Assembly Preliminary Check ..... 5A-124
Direct Clutch Assembly Disassembly and  Reassembly .................................................. 5A-125
Direct Clutch Assembly Inspection.................. 5A-127
Forward and Reverse Clutch Assembly  Components .................................................. 5A-128
Forward and Reverse Clutch Assembly  Preliminary Check ......................................... 5A-129
Forward and Reverse Clutch Assembly  Disassembly and Reassembly ...................... 5A-129
Forward and Reverse Clutch Assembly  Inspection ...................................................... 5A-133
2nd Brake Piston Assembly Components ....... 5A-134
2nd Brake Piston Assembly Disassembly and  Reassembly .................................................. 5A-134
Transaxle Rear Cover (O/D and 2nd Coast  Brake Piston) Assembly Components........... 5A-135
Transaxle Rear Cover (O/D and 2nd Coast  Brake Piston) Assembly Disassembly and 
Reassembly .................................................. 5A-136
Transaxle Rear Cover (O/D and 2nd Coast  Brake Piston) Assembly Inspection............... 5A-137
Countershaft Assembly Co mponents.............. 5A-138
Countershaft Assembly Disassembly and  Reassembly .................................................. 5A-138
Valve Body Assembly Components ................ 5A-139
Valve Body Assembly Disassembly and  Reassembly .................................................. 5A-140
Differential Assembly Components ................. 5A-141
Differential Assembly Disassembly and  Reassembly .................................................. 5A-142
Differential Assembly Inspection ..................... 5A-143
Torque Converter Housing Disassembly and  Reassembly .................................................. 5A-144
Transaxle Case Disassembly and  Reassembly .................................................. 5A-146
Automatic Transaxle Unit Inspection and  Adjus
 tment .................................................... 5A-147
Automatic Transaxle Unit Assembly ............... 5A-150
Specifications .................. .................................5A-167
Tightening Torque Specifications .................... 5A-167
Special Tools and Equipmen t .........................5A-168
Recommended Service Material ..................... 5A-168
Special Tool .................................................... 5A-168
Manual Transmission/Tr ansaxle ............ 5B-1
General Description .............................................5B-1
Manual Transaxle Construction and Servicing .... 5B-1
Diagnostic Information and Procedures ............5B-3 Manual Transaxle Symptom  Diagnosis............... 5B-3
Repair Instructions ............ ..................................5B-3
Manual Transaxle Oil Change............................. 5B-3
Differential Side Oil Seal Replacement ............... 5B-4  
Page 643 of 1496

Downloaded from www.Manualslib.com manuals search engine Table of Contents 5-iii
Gear Shift Control Lever and Cable Components...................................................... 5B-5
Gear Shift Control Le ver and Cable Removal 
and Installation .................................................. 5B-6
Gear Select Control Cable Adjustment ............... 5B-6
Back Up Light Switch Removal and  Installation ......................................................... 5B-7
Back Up Light Switch Inspection ......................... 5B-7
Manual Transaxle Unit Components ................... 5B-8
Manual Transaxle Unit Dismounting and  Remounting....................................................... 5B-9
Gear Shift and Sele ct Shaft Assembly 
Components.................................................... 5B-11
Gear Shift and Sele ct Shaft Assembly 
Removal and Installation................................. 5B-11
Gear Shift and Select Shaft Disassembly and  Assembly ........................................................ 5B-12
Manual Transaxle Assembly Components........ 5B-13
Fifth Gear Disassembly and Assembly ............. 5B-14
Manual Transaxle Assembly Disassembly  and Reassembly ............................................. 5B-16
Transaxle Right Case Disassembly and  Assembly ........................................................ 5B-23
Transaxle Left Case Disassembly and  Assembly ........................................................ 5B-24
Input Shaft and Countershaft Components....... 5B-25
Input Shaft Assembly Disassembly and  Reassembly .................................................... 5B-26
Countershaft Assembly Disassembly and  Reassembly .................................................... 5B-28
Synchronizer Parts Inspec tion .......................... 5B-31
Gear Shift Shaft Components ........................... 5B-31
5th and Reverse Gear Shift Shafts  Disassembly and Assembly ............................ 5B-32
Gear Shift Shaft and Fork Inspection ................ 5B-32
Differential Components ................................... 5B-33
Differential Disassembly and Assembly ............ 5B-33
Specifications ..................................................... 5B-35
Tightening Torque Specifications ...................... 5B-35
Special Tools and Equipmen t ........................... 5B-36
Recommended Service Material ....................... 5B-36 Special Tool ...................................................... 5B-36
Clutch ................
.............................. ......... 5C-1
General Description .............................................5C-1
Clutch Construction .............................................5C-1
Diagnostic Information and Procedures ............5C-2 Clutch System Symptom Diagnosis ....................5C-2
Repair Instructions ........... ...................................5C-2
Clutch Pedal Inspection ......................................5C-2
Clutch Fluid Level Inspection ..............................5C-3
Air Bleeding of Clutch System.............................5C-3
Clutch Pedal Position (CPP) Switch Removal  and Installation ..................................................5C-4
Clutch Pedal Position (CPP) Switch  Inspection and Adjustment ................................5C-5
Clutch Fluid Pipe and Hose Components ...........5C-5
Clutch Fluid Pipe Removal and Installation.........5C-6
Clutch Fluid Pipe Inspection................................5C-6
Clutch Master Cylinder Removal and  Installation .........................................................5C-6
Clutch Operating Cylinder Removal and  Installation .........................................................5C-7
Clutch Operating Cylinder Inspection..................5C-7
Clutch Pedal and Clutch Pedal Bracket  Components ......................................................5C-7
Clutch Cover, Clutch Disc and Flywheel  Components ......................................................5C-8
Clutch Cover, Clutch Disc and Flywheel  Removal and Installation ...................................5C-8
Clutch Cover, Clutch Disc and Flywheel  Inspection ........................................................5C-10
Clutch Release Syst em Removal and 
Installation .......................................................5C-11
Clutch Release System Inspection ...................5C-13
Specifications .................... .................................5C-13
Tightening Torque Specifications ......................5C-13
Special Tools and Equipmen t ...........................5C-14
Recommended Service Material .......................5C-14
Special Tool ......................................................5C-14  
Page 734 of 1496

Downloaded from www.Manualslib.com manuals search engine 5A-90 Automatic Transmission/Transaxle: 
A/T Fluid ChangeS7RS0B5106003
CAUTION! 
Do not use any fluid other than the specified 
ATF. Use of any fluid other than the specified 
ATF may cause juddering or some other 
faulty condition to occur.
 
1) Lift up vehicle.
2) When engine is cool, remove drain plug (1) from 
transaxle housing (2) and drain A/T fluid.
3) Install drain plug (1).
Tightening torque
A/T fluid drain plug (a):   17 N·m (1.7 kgf-m, 12.5 
lb-ft)
4) Lower vehicle and pour proper amount of SUZUKI  ATF 3317 or Mobil ATF 3309.
5) Check fluid level referring to “A/T Fluid Level Check”.
Automatic transaxle fluid
: SUZUKI ATF 3317 or Mobil ATF 3309
Automatic transaxle fluid capacity
When draining from drai n plug hole: 3.3 liters 
(6.97 / 5.81 US/Imp. pt.)
When overhauling: 5.6 liters (11.83 / 9.86 US/Imp. 
pt.)
Select Lever ComponentsS7RS0B5106004
Select Lever Assembly Removal and 
Installation
S7RS0B5106005
Remove and install select leve r referring to “Select Lever 
Components.” When installing select lever noting the 
following.
• After installing select lever, adjust select cable  referring to “Select Cable Adjustment”.
Select Lever Knob InstallationS7RS0B5106006
Screw select lever knob onto  select lever by specified 
numbers of rotation below.
Rotation numbers for select lever knob installation
(a): 11 – 12 rotations
CAUTION! 
When installing select lever knob, do not turn 
more than specified numbers of rotation.
Otherwise select lever knob is damaged.
 
1. Fluid level gauge 3. “LOW HOT” mark 5. “LOW COLD” mark
2. “FULL HOT” mark 4. “FULL COLD” mark
I3RM0B510033-01
I3RM0B510032-01
1. Shift lock solenoid 3. Connector
2. Select lever assembly 4. “3” position switch
1
23 4
I4RS0A510052-01
1,(a)
I4RS0B510006-01  
Page 736 of 1496

Downloaded from www.Manualslib.com manuals search engine 5A-92 Automatic Transmission/Transaxle: 
Select Cable ComponentsS7RS0B5106011
Select Cable Removal and InstallationS7RS0B5106012
Removal
1) Remove parking brake lever cover.
2) Remove console box.
3) Disconnect select cable from select lever and then  detach from bracket.
4) Remove clip and disconnect select cable from  manual select lever.
5) Remove select cable retainer from dash panel. Installation
Install select cable by reversing removal procedure.
The important steps in inst
allation are as follows.
• Apply grease to pin and cable joint.
• Tighten bolts to specified torque referring to “Select  Cable Components”.
• Adjusting procedure is as follows. Refer to “Select  Cable Adjustment”.
(a)
11
3
10
9
6
8 4
5
(b)
7
1
I4RS0A510025-01
1. Select lever assembly
6. Clip 11. Lock
2. Select cable 7. Select cable retainer bolt : 23 N⋅m (2.0 kgf-m, 17.0 lb-ft)
3. Select cable retainer  8. Manual select lever pin
: Apply lithium grease 99000-25011 to all around pin (0.15 g) :5.0 N
⋅m (0.55 kgf-m, 4.0 lb-ft)
4. Cable bracket  9. Select lever pin
: Apply lithium grease 99000-25011 to all around pin (0.15 g)
5. Manual select lever 10. Adjuster case  
Page 737 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle:  5A-93
Select Cable AdjustmentS7RS0B5106013
1) Shift manual shift lever to “N” range (transmission range sensor “N” range).
2) Remove adjuster (cable end) from select lever pin of  select lever assembly.
3) Release lock plate (1) which restrict moving of cable  end holder (2).
4) Push cable end holder (1) out from eye-end (2) using  an appropriate tool (3) to disengage cable.
5) Shift select lever to “N” position.
6) Apply grease to select lever pin and install adjuster  (cable end) to it.
:  Grease 99000–25011 (SUZUKI Super Grease 
A) 
7) With both select lever and transmission range  sensor kept each “N” position, drive cable end holder 
(1) in until it locks cable.
8) Slide lock plate (2) to secure cable end holder in  position. 9) After select cable was 
installed, check for the 
following.
• Push vehicle with select lever shifted to “P” range.  Vehicle should not move.
• Vehicle can not be driven in “N” range.
• Vehicle can be driven in “D”, “3”, “2” and “L”  ranges.
• Vehicle can be backed in “R” range.
Key Interlock Cable Removal and InstallationS7RS0B5106014
NOTE
Don’t bend interlock cable excessively when 
removing and installing it, or system will not 
operate correctly.
 
Removal
1) If the vehicle is equipped with air bag system,  disconnect negative cable at battery and disable air 
bag system, referring to “Disabling Air Bag System in 
Section 8B”.
2) Remove steering column cover.
3) Turn ignition switch to ACC position.
4) Pull out key interlock cable (1) from key cylinder  cover (2) while pressing check hook with slotted 
screwdriver (3) or the like.
“P” “R”
“N”
“D”
“2”
“L”
I3RM0B510036-01
I2RH01510046-01
I2RH01510047-01
I3RM0B510037-01
1
2 3
I2RH01510083-01  
Page 820 of 1496

Downloaded from www.Manualslib.com manuals search engine 5B-6 Manual Transmission/Transaxle: 
Gear Shift Control Lever and Cable Removal 
and Installation
S7RS0B5206004
Removal1) Remove console box.
2) Disconnect cable ends (4) from pivot (5) of gear shift  control lever assembly.
3) Disconnect gear shift and select control cables (1)  from gear shift control lever assembly (2) while 
pressing claw (6) as shown in figure.
4) Remove gear shift control lever assembly mounting  nuts (3) and gear shift lever assembly from floor 
panel.
5) Disconnect gear shift and select control cables from  transaxle referring to step 2) to step 5) of 
“Dismounting” under “Manual Transaxle Unit 
Dismounting and Remounting”.
6) Remove cable grommet bolt, and then remove gear  shift and select control cables from floor panel.
Installation
Reverse removal procedure for installation nothing the 
following.
• Tighten each bolts and nuts to specified torque  referring to “Gear Shift Control Lever and Cable 
Components”.
• Adjust gear select control cable referring to “Gear  Select Control Cable Adjustment”.
Gear Select Control Cable AdjustmentS7RS0B5206005
1) Release lock plate (1) which restricts moving of  cable end holder (2).
2) Push cable end holder (2) out from adjuster (4) using  appropriate tool (3) to disengage cable.
35
4
2
31
6
I7RS0A521002-01I4RS0A520004-01  
Page 821 of 1496

Downloaded from www.Manualslib.com manuals search engine Manual Transmission/Transaxle:  5B-7
3) Apply grease to pin (5) of gear shift control lever, and then install adjuster (1) into pin of gear shift control 
lever securely.
“A”:  Grease 99000–25011 (SUZUKI Super 
Grease A)
4) Push cable end holder (2) in the direction of A.
NOTE
At this time, do not a pply force in the cable 
operation direction B to adjuster.
 
5) Slide lock plate (3) in the direction of C, until it gets  over the claw (4) of cable end holder.
Back Up Light Switch Removal and InstallationS7RS0B5206006
Removal
1) Remove battery and tray with coolant reservoir.
2) Disconnect back up light switch coupler (1).
3) Remove back up light switch (2).
Installation 1) Apply oil to new O-ring (1) and tighten back up light  switch (2) to specified torque.
Tightening torque
Back up light switch (a):  23 N·m (2.3 kgf-m, 17.0 
lb-ft)
2) Connect back up light switch coupler.
3) Install battery and tray, and then install coolant  reservoir to battery tray.
Back Up Light Switch InspectionS7RS0B5206007
Check back up light switch for function using ohmmeter.
Back up light switch specification
Switch ON (Push): Continuity
Switch OFF (Release ): No continuity
3
3
41
2
A
C
1
B
5, “A”
I4RS0A520005-01
3. Gear shift and select shaft assembly
3
1
2
I4RS0A520010-01
1 2, (a)
I3RH0A520006-01
I4RS0A520011-01