assembly removal SUZUKI SWIFT 2007 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-7
8) Remove key cylinder mounting bolt (1), and then remove key cylinder (2).
9) Disconnect door opening control rod (1) from outside handle.
10) Disconnect door lock motor lead wire at coupler. 11) Remove door latch screws (2) and remove door lock assembly (3).
Installation
Reverse removal procedure to install front door lock
assembly noting the following instructions.
• Apply grease to sliding parts of door latch assembly.
: Grease 99000–25010 (SUZUKI Super Grease A)
• Tighten door latch screws to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft) • Move door latch striker (2) up or down so its center
aligns with the center of groove “A” on the door lock
assembly (1) as shown.
Striker should be moved vertically and placed level.
Do not adjust door lock.
Tightening torque
Door latch striker screw (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)
• Move door latch striker (1) sideways to adjust door outer panel surface (2) flush with rear door outer
panel or body outer panel surface (3) as shown.
In order to correctly obtain door lock operation
increase or decrease number of shims inserted
between body and striker (1) to adjust it.
1 2
I4RS0B960005-01
1
2
3
I4RS0A960006-01
(a)
I4RS0A960008-01
3. Shaft
[A]: Front door
[B]: Rear door
I4RS0A960029-01
I3RM0A960013-01

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Power Door Lock Actuator InspectionS7RS0B9606006
1) Remove door trim from door panel.For front door, refer to Step 1) to 3) of “Front Door
Glass Removal and Installation in Section 9E”.
For rear door, refer to Step 1) to 3) of “Rear Door
Glass Removal and Installation in Section 9E”.
For rear end door, refer to Step 1) of “Rear End Door
Assembly Removal and Installation in Section 9J”.
2) Disconnect power door lock actuator coupler.
3) Connect battery positive (+) and negative (–) terminals to the door lock actuator terminals (a, b, c,
d) as shown in figure.
If it does not operate as specified in the following
table, replace door lock assembly.
[A]: Front door
[B]: Rear door
[C]: Rear end door
Unlock Lock
Lock Unlock
Right side switch terminals
Left side switch terminals ac db
ab cd
[A]
Unlock Lock
Lock Unlock
Right side switch terminals
Left side switch terminals
a
c
d b
ab cd
[B]
ab
Lock
Unlock
a
b
[C]
I4RS0A960011-02

Downloaded from www.Manualslib.com manuals search engine 9F-10 Security and Locks:
Rear Door Lock Assembly ComponentsS7RS0B9606007
Rear Door Lock Assembly Removal and
Installation
S7RS0B9606008
Removal1) Remove rear door glass referring to “Rear Door Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire.
3) Remove door latch mounting screws (1) and remove door latch assembly (2). Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Re
moval and Installation”.
• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
Rear Door Lock Assembly InspectionS7RS0B9606009
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
(a)
(b)
1
7
2
6
3 4
5
I4RS0A960012-02
1. Outside handle
: Apply lithium grease 99000-25010 to sliding part. 4. Latch striker 7. Out side handle cap
2. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 5. Shim : 5.0 N
⋅m (0.5 kgf-m, 4.0 lb-ft)
3. Rear door latch assembly : Apply lithium grease 99000-25010 to sliding part. 6. Inside handle bezel : 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
1
2
I4RS0A960013-01
(a)
I4RS0A960014-01

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Rear End Door Lock Assembly ComponentsS7RS0B9606010
Rear End Door Lock Assembly Removal and
Installation
S7RS0B9606011
Removal1) Remove door trim (1) from rear end door panel (2). 2) Disconnect door lock motor lead wire.
3) Loosen door latch bolts (1) and remove door latch
assembly (2).
1
7
3 4 5
2
(a)
(b)
6
I4RS0B960009-01
1. Rear end door latch assembly
(rear end door switch is built in this assembly) 4. Shim 7. Rear end door request switch
(if equipped)
2. Rear end door opener switch 5. Door handle : 10 N⋅ m (1.0 kgf-m, 7.5 lb-ft)
3. Latch striker 6. Emergency lever : Rear end door is unlocked by pushing emergency lever
with flat head driver if rear end door lock can not be
released by door opener switch. :23 N
⋅m (2.3 kgf-m, 17.0 lb-ft)
“A”
“B”
“B”
“A”“B”“A”“A”“A”
“A”“A”“A”
“A”
2
1
I4RS0A960016-01
1
2
I4RS0A960017-01

Downloaded from www.Manualslib.com manuals search engine 9F-12 Security and Locks:
Installation
Reverse removal procedure to install rear end door lock
assembly noting the following instruction.
• Tighten rear end door latch bolt to specified torque.
Tightening torque
Rear end door latch bolt (a): 10 N·m (1.0 kgf-m,
7.5 lb-ft)
• Adjust door latch striker so that its center aligns with the center of groove in door latch base.
Tightening torque
Rear end door striker screw (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)Rear End Door Lock Assembly InspectionS7RS0B9606012
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
Rear End Door Opener Switch InspectionS7RS0B9606013
1) Remove rear end door trim.
2) Disconnect rear end door switch coupler.
3) Check that there is continuity between terminals
when rear end door opener switch (1) is pushed.
4) Check that there is no continuity between terminals when rear end door opener switch (1) is not pushed.
If check result is not as specified, replace switch.
(a)
I4RS0A960018-01
(a)
I4RS0A960019-01
1
I4RS0A960020-01

Downloaded from www.Manualslib.com manuals search engine 9G-2 Seats:
Front Seat Removal and InstallationS7RS0B9706002
WARNING!
Refer to “Air Bag Warning in Section 00” before starting service work.

Removal1) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
2) Disconnect couplers for seat harness and side air bag, if equipped.
3) Remove 4 mounting bolts to remove seat assembly.
4) Disassemble and repair seat if necessary.
Installation
Reverse removal procedure to install front seat.
• If necessary tighten seat back and seat cushion, after tighten seat back mounting bolt (1) by hand, tighten completely as shown according to the alphabetical order.
• In the case of installing seat assembly to the body, insert se at adjuster pin in the location hole of the body. After seat
mounting bolt (2) is tightened by t he hand, tighten completely as shown according to the alphabetical order.
• Apply thread lock cement to seat mounting bolts and riser bolts. : Thread lock cement 99000–32100 (Thread Lock Cement 1305)
or
: Thread lock cement 99000–32030 (Thread Lock Cement Super 1303B)
• Torque to specifications as shown in “Front Seat Components”.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
1, d
1, b
1, a
1, c
2, a
2, b2, a
2, b
I6RS0C970002-01

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Rear Seat Removal and InstallationS7RS0B9706004
Removal1) Fold rear seat back forward.
2) Remove seat mounting bolts and nuts to remove seat assembly.
3) Disassemble and repair seat as necessary.
Installation
Reverse removal procedure to install rear seat.
• Tighten seat back striker mounting bolts according to “Rear Seat Components”.
• Torque to specifications in “Rear Seat Components”.
• When installing seat cushion, align seat cushion hook with center hinge bracket.
Specifications
Tightening Torque SpecificationsS7RS0B9707001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Components”
“Rear Seat Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9708001
NOTE
Required service material is also described in the following.
“Front Seat Components”

Material SUZUKI recommended product or Specification Note
Thread lock cement Thread Lock Cement Super 1303B P/No.: 99000–32030 )
Thread Lock Cement 1305 P/No.: 99000–32100 )

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-2
Front Fender ComponentsS7RS0B9A06003
Front Fender Removal and InstallationS7RS0B9A06004
Removal1) Remove splash guard (if equipped) referring to “Splash Guard (If Equipped) Components in Section 9M”.
2) Remove front fender lining.
3) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
4) Remove headlight assembly referring to “Headlig ht Housing Removal and Installation in Section 9B”.
5) Disconnect connector from side turn signal lamp.
6) Remove front fender cover.
7) Remove front fender.
Installation
Reverse removal procedure to install fron t fender noting the following instruction.
• If paint on fender bolt is peeled off, be sure to apply paint again.
• Adjust panel clearance referring to “Panel Clearance in Section 9K”.
1 2
3
I4RS0A9A0003-01
1. Front fender lining
2. Front fender3. Front fender cover

Downloaded from www.Manualslib.com manuals search engine 9J-3 Hood / Fenders / Doors:
Front Door Assembly ComponentsS7RS0B9A06005
Front Door Assembly Removal and InstallationS7RS0B9A06006
Removal1) Remove front fender referring to “Front Fender Components”.
2) Remove door trim referring to “Front Door Glass Removal and Installa tion in Section 9E”.
3) Disconnect door harness lead wires at each coupler.
4) Remove door open stopper (1). 5) Support door panel (1) using a jack (2) with rags (3)
and a piece of wood (4) placed between jack (2) and
panel (1) as shown.
6) Remove door assembly (1) by loosening hinge mounting bolts (2).
2
21(a)4
(a)4
3(b)7
(b)7
(c)5
6
I4RS0A9A0004-01
1. Door panel 5. Door open stopper bolt: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
2. Door hinge : Apply lithium grease 99000-25010 to rotating part.
: Apply sealant 99000-31110 to contact face. 6. Front door opening weather-strip
: 21 N⋅m (2.1 kgf-m, 15.5 lb-ft)
3. Door open stopper 7. Front door hinge bolt (door side)
4. Front door hinge bolt (body side) : 27 N⋅m (2.7 kgf-m, 19.5 lb-ft)
I4RS0A9A0005-01
I2RH019A0003-01
1
2
I4RS0A9A0006-01

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-4
Installation
Reverse removal procedure to install door assembly
noting the following instructions.
• When replacing door, coat replacement door inside with wax for proper anti-cor rosion treatment. Refer to
“Sealant Application Areas in Section 9L”.
• Apply sealant to contact face “A” of hinge (1) and apply grease to rotating part “B” of hinge (1).
Specified sealant and grease.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
“B”: Grease 99000–25010 (SUZUKI Super Grease
A)
• Tighten hinge bolt to specified torque. Tightening torque
Door hinge mounting bolt (body side) (a): 27 N·m
(2.7 kgf-m, 19.5 lb-ft)
Door hinge mounting bolt (door side) (b): 23 N·m
(2.3 kgf-m, 17.0 lb-ft) • When door open stopper (1) is installed, be careful
make sure punch mark (2) comes to the top.
Door open stopper installing direction
Left side door: L punch mark is upward
Right side door: R punch mark is upward
• Tighten door open stopper bolt (3) to specified torque. Tightening torque
Door open stopper bolt (a): 21 N·m (2.1 kgf-m,
15.5 lb-ft)
• Adjust door latch striker position referring to “Front Door Lock Assembly Removal and Installation in
Section 9F”.
• Adjust front door cushion so that door becomes flush with side body.
• After installation, open and close the door to check looseness.
I4RS0A9A0007-01
I4RS0A9A0008-01