fuse block SUZUKI SWIFT 2007 2.G Service User Guide

Downloaded from www.Manualslib.com manuals search engine 1D-17 Engine Mechanical:
Engine Assembly Removal and InstallationS7RS0B1406011
NOTE
After replacing electric throttle body
assembly, perform calibration of throttle
valve referring to “Electric Throttle Body
System Calibration in Section 1C”.

Removal1) Relieve fuel pressure according to “Fuel Pressure Relief Procedure in Section 1G”.
2) Disconnect negative and pos itive cable at battery.
3) Remove battery and tray.
4) Remove engine hood after disconnecting windshield washer hose.
5) Remove right and left side engine under covers.
6) Remove A/C compressor belt by referring to “Compressor Drive Belt Remo val and Installation in
Section 7B” or “Compressor Drive Belt Removal and
Installation in Section 7B”.
7) Drain engine oil, transaxle oil and coolant.
8) Remove cowl top plate referring to “Cowl Top Components in Section 9K”.
9) Remove air cleaner assembly referring to “Air Cleaner Components”.
10) With hose connected, detach A/C compressor from its bracket (A/C model) referring to “Compressor
Assembly Removal and Installation in Section 7B” or
“Compressor Assembly Removal and Installation in
Section 7B”.
CAUTION!
Suspend removed A/C compressor at a place
where no damage will be caused during
removal and installation of engine assembly.

11) Remove intake manifold rear stiffener (1) from intake manifold and cylinder block. 12) Disconnect the following electric wires:
• MAP sensor (1)
• ECT sensor (2)
•EGR valve (3)
• CMP sensor (4)
• Electric throttle body assembly (5)
• Ignition coil assembly (6)
• Injectors (7)
• Heated oxygen sensor No. 2 (8) and No. 1 (9)
• Oil control valve (10)
• Engine oil pressure switch (11)
• CKP sensor (12)
• Knock sensor (13)
• Back up light switch (14)
• Generator (15)
• Starting motor (16)
• Ground terminal (17) from intake manifold
• Battery ground terminal (18) from exhaust manifold
• Battery ground cable (19) from transaxle
• Magnet clutch switch of A/C compressor (A/C model)
• Each wire harness clamps
• Output shaft speed sensor (VSS) (34) (A/T model)
• Solenoid valve (33) (A/T model)
• Transmission range sensor (32) (A/T model)
• Input shaft speed sensor (31) (A/T model)
13) Remove fuse box from its bracket.
14) Disconnect the following cables: • Gear select control cable (23) (M/T model)
• Gear shift control cable (24) (M/T model)
• A/T select cable (A/T model)
15) Disconnect the following hoses: • Brake booster hose (26) from intake manifold
• Radiator inlet and outlet hoses (20) from each pipe
• Heater inlet and outlet hoses (21) from each pipe
• Fuel feed hoses (22) from fuel feed pipe
• EVAP canister purge valve hose (30) from purge pipe
• A/T fluid cooler hoses (A/T model)
16) With hose connected, detach clutch operating cylinder (25). (M/T model)
CAUTION!
Suspend removed clutch operating cylinder
at a place where no damage will be caused
during removal and installation of engine
assembly.

1
I6RS0B141014-01

Downloaded from www.Manualslib.com manuals search engine 1G-7 Fuel System:
Fuel Pressure Relief ProcedureS7RS0B1706003
CAUTION!
This work must not be done when engine is
hot. If done so, it may cause adverse effect to
catalyst.

NOTE
If ECM detects DTC(s) after servicing, clear
DTC(s) referring to “DTC Clearance in
Section 1A”.

1) Make sure that engine is cold.
2) Shift transaxle gear shift lever in “Neutral” (shift select lever in “P” range for A/T model), set parking
brake and block drive wheels.
3) Remove relay / fuse box cover.
4) Disconnect fuel pump relay (1) from relay / fuse box (2).
5) Remove fuel filter cap in order to release fuel vapor pressure in fuel tank, and then reinstall it.
6) Start engine and run it until engine stops for lack of fuel. Repeat cranking engine 2 – 3 times for about 3
seconds each time in order to dissipate fuel pressure
in lines. Fuel connections are now safe for servicing.
7) After servicing, connect fuel pump relay (1) to relay / fuse box and install re lay / fuse box cover.
Fuel Leakage Check ProcedureS7RS0B1706004
After performing any service on fuel system, check to
make sure that there are no fuel leakages as follows.
1) Turn ON ignition switch for 3 seconds (to operate fuel pump) and then turn it OFF.
Repeat this (ON and OFF) 3 or 4 times and apply
fuel pressure to fuel line until fuel pressure is felt by
hand placed on fuel feed hose.
2) In this state, check to see that there are no fuel leakages from any part of fuel system.
Fuel Lines On-Vehicle InspectionS7RS0B1706005
CAUTION!
Due to the fact that fuel feed line (1) is under
high pressure, use special care when
servicing it.

Visually inspect fuel lines for evidence of fuel leakage,
hose crack and deterioration or damage.
Make sure all cl amps are secure.
Replace parts as needed.
Fuel Pipe Removal and InstallationS7RS0B1706006
WARNING!
Before starting the following procedure, be
sure to observe “Precautions on Fuel System
Service” in order to reduce the risk or fire
and personal injury.

Removal
1) Relieve fuel pressure in fuel feed line according to “Fuel Pressure Relief Procedure”.
2) Disconnect negative cable at battery.
3) Disconnect fuel pipe joint and fuel hose (3) from fuel pipe (2) at the front and rear of each fuel pipe
referring to “Fuel Hose Disconnecting and
Reconnecting”.
4) Mark the location of clamps (1) on fuel pipes (2), so that the clamps can be reinstalled to where they
were.
5) Remove pipes (2) with clamp (1) from vehicle.
6) Remove clamp (1) from pipes (2).
1
I4RS0A170004-01
1
I4RS0A170005-01
2
13
I4RS0A170020-01

Downloaded from www.Manualslib.com manuals search engine 1H-2 Ignition System:
Schematic and Routing Diagram
Ignition System Wiring Circuit DiagramS7RS0B1802001
E23-60
E23-29 12V 5V
5V
E23-1
E23-16
BLK/WHT
BLK/RED
BLK/RED BLK/RED
BLK/YELBLK/YEL
BLK/YEL
GRN
BLKWHT
WHT
BRN/WHT
BLK/ORN
BLK
BLK
C37-20
BLK/RED
PNK
5V
C37-21
BLK/WHT
7
3 4
1
12 5
6
2
11
8
9
10
GRN/YEL
GRN/WHT
C37-6
C37-5 5V
5V
RED/YEL
C37-58
C37-15
C37-30
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
13
14
15
16
17
50A50A80A
BLK/ORN
E23-31 BLK
I4RS0B180001-01
1. Ignition switch 7. No.1 spark plug 13. Individual circuit fuse box
No.1
2. Main relay 8. No.2 spark plug 14. “IG ACC” fuse
3. Ignition coil assembly for No.1 and No.4 spark plugs 9. No.3 spark plug 15. “FI” fuse
4. Ignition coil assembly for No.2 and No.3 spark plugs 10. No.4 spark plug 16. Junction block assembly
5. CMP sensor 11. Sensed information (MAP sensor, ECT sensor, MAF and IAT
sensor, TP sensor, Knock sensor, VSS, Electric load signal,
Engine start signal) 17. “IG COIL” fuse
6. CKP sensor 12. Battery fuse box

Downloaded from www.Manualslib.com manuals search engine Ignition System: 1H-3
Component Location
Ignition System Components LocationS7RS0B1803001
NOTE
The figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are installed
at the opposite side.

16*
1
2
14
7
5 12 11
410
6
89
3 13*
15
17
I6RS0C180001-01
1. ECM 7. ECT sensor13. Data link connector
2. Ignition coil assembly for No.1 and No.4 spark plugs 8. MAF and IAT sensor 14. Battery fuse box
3. Ignition coil assembly for No.2 and No.3 spark plugs 9. Electric throttle body 15. Relay box
4. CMP sensor 10. Wheel speed sensor (VSS) 16. Junction block assembly
5. CKP sensor 11. High-tension cords
6. MAP sensor 12. Knock sensor

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-21
Stability control (ACTIVE, INACTIVE): This indicates
stability control in acti vation / deactivation.
TCS control (brake) ( ACTIVE, INACTIVE): This
indicates brake function of TCS in activation /
deactivation.
TCS control (engine) (ACTIVE, INACTIVE): This
indicates torque control of TCS in activation /
deactivation. ESP®
off state (cont) (ESP ® ON, ESP ® OFF): State
of ESP ® OFF switch.
Steering angle Sen (Neutral, NON newtral): This
indicates steering wheel angle measured by steering
angle sensor is in straight-ahead or not.
Visual InspectionS7RS0B4604059
Check the following parts and systems visually.
ESP ® Warning Lamp Does Not Come ON at Ignition Switch ONS7RS0B4604008
Wiring Diagram
Circuit Description
Operation (ON/OFF) of ESP ® warning lamp is controlled by ESP ® control module through lamp driver module in
combination meter.
If ESP ® system is in good condition, ESP ® control module turns ESP ® warning lamp ON at the ignition switch ON,
keeps it ON for 2 seconds and then turns it OFF. If an abnormality in the system is detected, ESP ® warning lamp is
turned ON continuously by ESP ® control module. Also, it is turned ON continuously by lamp driver module when the
connector of ESP ® control module is disconnected.Inspection Item Referring section
Battery Level, leakage “Battery Description in Section 1J”
Connectors of electric wire
harness Disconnection, friction“Intermittent and Poor Connec
tion Inspection in Section
00”
Fuses Burning
Brake fluid Level, leakage “Brake Fluid Level Inspection in Section 4A”
Other parts that can be checked visually
[A] E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
WHTGRN
3
E85-13
E85-44REDWHT6 5E46-1E46-2
4 10
6
E85-16
E85-47BLKBLK
8
9
BLK/ORN
REDWHT
REDWHT
G37-4G37-2
G28-10G28-8
G28-16
12V
12VE85-32E85-1
E85-35
WHT/REDWHT/BLU
GRN/ORN
6
2
1
7 1112[B]
G37
E46124
53
67
891011121314124
53
67
891011
1213141516171819202122
[C] G28
12345678910111213141516
17181920212223242526272829303132
G28-31
RED/BLK
I6RS0B460010-01
[A]: ESP ® control module connector (viewed from terminal side) 3. Ignition switch 8. ESP ® warning lamp
[B]: BCM connector (viewed from harness side) 4. Junction block assembly 9. Lamp driver module
[C]: Combination meter connector (viewed from harness side) 5. BCM (included in junction
block assembly) 10. ESP
® hydraulic unit / control module assembly
1. Battery 6. CAN driver 11. Junction connector
2. Main fuse box 7. Combination meter 12. To steering angle sensor

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-23
ABS Warning Lamp Does Not Come ON at Ignition Switch ONS7RS0B4604048
Wiring Diagram4
Check ESP ® control module power supply circuit
1) Turn ignition switch to OFF position.
2) Check for proper connection to ESP ® control module
connector at terminals “E85-1” and “E85-32”.
3) If OK, then turn ignition switch to ON position and measure voltage between each terminal of “E85-1”,
“E85-32” and vehicle body ground.
Are they 10 – 14 V? Go to Step 5. “WHT/BLU” and/or
“WHT/RED” circuit
open.
5 Check ESP ® control module ground circuit
1) Turn ignition switch to OFF and measure resistance between each terminal of “E85-16”, “E85-47” and vehicle
body ground.
Is resistance less than 2
Ω? Go to Step 6.
Ground circuit for ESP®
control module open or
high resistance.
6 CAN communication circuit check
1) Check CAN communication circuit between combination
meter and ESP ® control module referring to “DTC
U1073: Control Module Communication Bus Off”.
Is CAN communication circuit in good condition? Substitute a known-
good combination meter
and recheck. If warning
lamp remains ON,
substitute a known-
good ESP
® hydraulic
unit / control module
assembly and recheck. Repair or replace.
Step
Action YesNo
[A]
E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
WHTGRN
3
E85-13
E85-44REDWHT6 5E46-1E46-2
4 10
6
E85-16
E85-47BLKBLK
8
9
BLK/ORN
REDWHT
REDWHT
G37-4G37-2
G28-10G28-8
G28-16
12V
12VE85-32E85-1
E85-35
WHT/REDWHT/BLU
GRN/ORN
6
2
1
7 1112[B]
G37
E46124
53
67
891011121314124
53
67
891011
1213141516171819202122
[C] G28
12345678910111213141516
17181920212223242526272829303132
G28-31
RED/BLK
I6RS0B460010-01
[A]: ESP ® control module connector (viewed
from terminal side) 3. Ignition switch 8. ABS warning lamp
[B]: BCM connector (viewed from harness side) 4. Junction block assembly 9. Lamp driver module
[C]: Combination meter connector (viewed from harness side) 5. BCM (included in junction block
assembly) 10. ESP
® hydraulic unit / control module
assembly
1. Battery 6. CAN driver11. Junction connector
2. Main fuse box 7. Combination meter12. To steering angle sensor

Downloaded from www.Manualslib.com manuals search engine 4F-24 Electronic Stability Program:
Circuit Description
Operation (ON/OFF) of ABS warning lamp is controlled by ESP® control module through lamp driver module in
combination meter.
If antilock brake system is in good condition, ESP ® control module turns ABS warning lamp ON at the ignition switch
ON, keeps it ON for 2 seconds and then turns it OFF. If an abnormality in the system is detected, ABS warning lamp is
turned ON continuously by ESP ® control module. Also, it is turned ON continuously by lamp driver module when the
connector of ESP ® control module is disconnected.
Troubleshooting
Refer to “Troubleshooting” under “ESP ® Warning Lamp Does Not Come ON at Ignition Switch ON”.
ABS Warning Lamp Comes ON SteadyS7RS0B4604049
Wiring Diagram
Refer to “Wiring Diagram” under “ABS Warning Lamp Does Not Come ON at Ignition Switch ON”.
Circuit Description
Refer to “Circuit Description” u nder “ABS Warning Lamp Does Not Co me ON at Ignition Switch ON”.
Troubleshooting
Refer to “Troubleshooting” under “ESP ® Warning Lamp Comes ON Steady”.
EBD Warning Lamp (Brake Warning Lamp) Comes ON SteadyS7RS0B4604050
Wiring Diagram
[A]
E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47WHTGRN
3
E85-13
E85-44REDWHT8 5E46-1E46-2
4
13
8
E85-16
E85-47BLKBLK
1110
12
BLK/ORN
REDWHT
REDWHT
G37-4G37-2
G28-10G28-8
G28-16
12V
12VE85-32E85-1
E85-35
WHT/REDWHT/BLU
GRN/ORN
8
2
1
9 1415
[B]
G37
E46
124
53
67
891011121314124
53
67
891011
1213141516171819202122
[C] G28
12345678910111213141516
17181920212223242526272829303132
12V
12V
6
7E46-5
L01-6
RED/BLK
RED/BLK
G28-31
RED/BLK
I6RS0B460011-01
[A]: ESP ® control module connector (viewed from terminal side) 4. Junction block assembly 10. EBD warning lamp (brake warning lamp)
[B]: BCM connector (viewed from harness side) 5. BCM (included in junction block
assembly) 11. ABS warning lamp
[C]: Combination meter connector (viewed from harness side) 6. Brake fluid level switch 12. Lamp driver module 1. Battery 7. Parking brake switch 13. ESP ® hydraulic unit / control module
assembly
2. Main fuse box 8. CAN driver 14. Junction connector
3. Ignition switch 9. Combination meter 15. To steering angle sensor

Downloaded from www.Manualslib.com manuals search engine 4F-26 Electronic Stability Program:
Serial Data Link Circuit CheckS7RS0B4604012
Wiring Diagram
Inspection
[A]E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47WHTGRN
3
E85-13REDWHT6 5E46-1E46-2
4
10
6
E85-16
E85-47BLKBLK
8
9
BLK/ORN
REDWHT
REDWHT
G37-4G37-2
G28-10G28-8
G28-16
G28-31
12V
12VE85-32E85-1
E85-35
WHT/REDWHT/BLU
GRN/ORN
6
2
1
7 1415 [B]
G37
E46
124
53
67
891011121314124
53
67
891011
1213141516171819202122
[C] G28
12345678910111213141516
17181920212223242526272829303132
12V
11
PPL/WHT
PPL/WHT
E85-33
E85-44
12
13
WHTWHT/REDB
G G1
RED/BLK
I6RS0B460012-01
[A]: ESP
® control module connector (viewed
from terminal side) 4. Junction block assembly 10. ESP
® hydraulic unit / control module assembly
[B]: BCM connector (viewed from harness side) 5. BCM (included in junction block
assembly) 11. Data link connector (DLC)
[C]: Combination meter connector (viewed from harness side) 6. CAN driver 12. To SDM
1. Battery 7. Combination meter 13. To ECM and P/S control module
2. Main fuse box 8. ESP ® warning lamp 14. Junction connector
3. Ignition switch 9. Lamp driver module 15. To steering angle sensor
Step Action YesNo
1 Check ESP ® warning lamp
1) Turn ignition switch to ON position.
Does ESP
® warning lamp come ON? Go to Step 2. Go to Step 6.
2 Check fuse
1) Turn ignition switch to OFF position.
Are main fuses for good condition? Go to Step 3. Replace fuse and check
for short.
3 Check ESP ® control module power supply circuit
1) Disconnect ESP ® control module connector.
2) Check for proper connection to ESP ® control module
connector at terminal “E85-35”.
3) If OK, then turn ignition switch to ON position and measure voltage between terminal “E85-35” and vehicle
body ground.
Is it 10 – 14 V? Go to Step 4.
“GRN/ORN” wire circuit
open.

Downloaded from www.Manualslib.com manuals search engine 4F-36 Electronic Stability Program:
DTC C1034: Yaw Rate / G Sensor Assembly Power Supply FailureS7RS0B4604032
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
[A]E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47 [B]
E84
3
521
46
1
E85-16
E85-47
12V
12VE85-32
E85-1
E85-35GRNWHT
WHT/RED
WHT/BLU
E85-29E85-25
E85-37
E85-31
E84-3
E84-5
RED/BLK
BLK
BLK
WHT/BLKE84-2E84-1 12V
GRN/BLK
BLU/RED
23
5
6 4
7
6
GRN/ORN
I7RS0B460009-01
[A]: ESP ® control module connector (viewed from terminal side ) 2. Main fuse box 5. Yaw rate / G sensor assembly
[B]: Yaw rate / G sensor assembly connector (viewed from harness side) 3. Ignition switch 6. CAN driver
1. Battery 4. Junction block assembly 7. ESP ® hydraulic unit / control module assembly
DTC Detecting Condition Trouble Area
• Power supply voltage of yaw rate / G sensor assembly is too high when ignition switch OFF.
• Power supply voltage of yaw rate / G sensor assembly is too low when ignition switch ON. • Yaw rate / G sensor assembly power supply circuit
• ESP
® control module power supply circuit
• Yaw rate / G sensor assembly
• ESP ® control module
Step Action YesNo
1 Was “Electronic Stability Pr ogram Check” performed? Go to Step 2.Go to “Electronic
Stability Program
System Check”.
2 Check yaw rate / G sensor assembly ground circuit
1) Turn ignition switch to OFF position.
2) Disconnect yaw rate / G se nsor assembly connector.
3) Check for proper connection to yaw rate / G sensor assembly connector terminals at “E84-3” and “E84-5”.
4) If OK, then measure voltage between connector terminal “E84-3” and vehicle body ground.
Is it 0 V? Go to Step 3.
Go to Step 4.
3 Check yaw rate / G sensor assembly power supply
circuit
1) Measure voltage between connector terminal “E84-3”
and “E84-5” with ignition switch turned ON.
Is it 10 – 14 V? Substitute a known-
good yaw rate / G
sensor assembly and
recheck.
Go to Step 4.

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-37
DTC C1037: Steering Angle Sensor Power Supply FailureS7RS0B4604033
Wiring Diagram
DTC Detecting Condition and Trouble Area4
Check yaw rate / G sensor assembly power supply
circuit
1) Turn ignition switch to OFF position.
2) Disconnect ESP ® control module connector.
3) Check for proper connection to ESP ® control module
connector terminals at “E85-31” and “E85-37”.
4) If OK, then measure voltage between connector terminal “E85-37” and vehicle body ground.
Is it 0 V? Go to Step 5. “BLU/RED” wire circuit
is shorted to power
circuit.
5 Check yaw rate / G sensor assembly power supply
circuit
1) Measure resistance between the following points.
• Between terminal “E85-37” of module connector and terminal “E84-3” of sensor terminal.
• Between terminal “E85-31” of module connector and terminal “E84-5” of sensor terminal.
Are resistance less than 2
Ω? Substitute a known-
good ESP
® hydraulic
unit / control module
assembly recheck. “BLU/RED” and/or
“GRN/BLK” wire circuit
open or high resistance.
Step
Action YesNo
[A]
E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
[C] G37
E46
124
53
67
891011121314124
53
67
891011
1213141516171819202122
WHTGRN
3
E85-13
E85-44REDWHT65E46-1E46-2
4 8
6
BLK/ORN
REDWHT
REDWHT
G37-4G37-2
G50-10G50-9
G50-2
6
2
1
7 910
G50-1
G50-3
GRN/ORN
WHT/RED
WHT
[B]
G50
109 321
I6RS0B460020-01
[A]: ESP® control module connector (viewed from
terminal side) 3. Ignition switch 8. ESP
® hydraulic unit control module assembly
[B]: Steering angle sensor connector (viewed from harness side) 4. Junction block assembly 9. Junction connector
[C]: BCM connector (viewed from harnes s side) 5. BCM (included in junction block
assembly) 10. To Combination meter and keyless start control
module
1. Battery 6. CAN driver
2. Main fuse box 7. Steering angle sensor
DTC Detecting Condition Trouble Area
Power supply voltage to steering angle sensor is to o low. • Steering angle sensor power supply circuit
• Steering angle sensor
• ESP® control module