Ket SUZUKI SWIFT 2007 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-102
G-2 Multi Information Display / Accessory Socket System Circuit DiagramS7RS0B910E038
11
BLU/WHT
BLU/WHT
15AACC 2
27
J/C
G17
L28
L44
YG
Multi information display
J/B
BCM
J/B
G34
7
14
RED/YEL
10
BLK/ORN
2
BLK/ORN
15A RADIO
40
G335
WHT/RED
G141
3
J/C
YEL
YEL
G16
4
57
G15
J/C
12L05
WHT/BLK
L46
ACC
Socket
2
1
18
WHT/BLK
BLK
BLK
3 1
C
C
B
B
C
C
GRY
G378
11
"D-4"
RY
YEL/RED
YEL/BLK
2E14
1
8
10E46
A
J/B side connector (BCM)
A
Outside air
temperature sensor
I7RS0B910948-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-1
Body, Cab and Accessories
Lighting Systems
Component Location
Lighting System Components LocationS7RS0B9203001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.

2
1
3
4
6
14
5
7
11
9
15
[A]
1515*
10*
8* 12
13
16*
17
I6RS0C920002-01
1. Headlight bulb 7. Headlight unit 13. Turn signal / hazard warning relay
2. Socket cover 8. Lighting switch 14. Rear combination light
3. Clearance light bulb 9. Front fog light (if equipped)15. BCM (included in junction block assembly)
: BCM cannot be removed from junction block.
4. Clearance light bulb socket 10. Front fog light switch (if equipped) 16. Headlight leveling switch (if equipped)
5. Turn signal light bulb 11. Front fog light relay (if equipped) 17. Back-up light
6. Turn signal light bulb socket 12. Hazard warning switch [A]: Junction block assembly viewed from relay side

Downloaded from www.Manualslib.com manuals search engine 9B-6 Lighting Systems:
Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-18
Instrument Panel Removal and InstallationS7RS0B9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box Components in Section 9H”.
9) Remove instrument panel center lower bracket (1). 10) Remove front pillar trims
(1) and dash side trims (2).
11) Remove instrument panel mounting screws (1).
12) Detach instrument panel from steering support member (2) and then remove foot duct (3).
13) Disconnect instrument panel harness connectors, heater control cables and antenna cable for
instrument panel removal.
14) Remove steering column mounting nuts referring to “Steering Column Remova l and Installation in
Section 6B”.
15) Remove instrument panel ground wire.
16) Remove instrument panel mounting bolts (1).
17) Remove instrument panel (2) with steering support member (3) and instrument panel harness.
1
32
I4RS0B920004-02
2
1I4RS0B930008-01
1
I4RS0B930009-01
“A”
“A”
1
2
I4RS0B930010-01
1
1 2
3
I4RS0B930011-01
1 1
2
3I4RS0B930012-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-8
Front Door Window ComponentsS7RS0B9506002
Front Door Glass Removal and InstallationS7RS0B9506003
Removal1) Remove door mirror trim (1).
2) Remove door trim mounting screws (2). 3) Remove door trim (1) as shown.
And disconnect power window switch lead wire at
coupler.
10 6
3
1
7
11
5
2 9
8
4
I4RS0A950005-01
1. Door glass 7. Front door sash
2. Window regulator assembly : Apply lithium grease 99000-25011 to sliding part. 8. Door glass mounting screw
: Tighten rear screw first, and then tighten front screw.
3. Glass run 9. Front door window regulator mounting screw
: Tighten rear screw first, and then tighten front screw.
4. Door trim 10. Front door outer weather-strip
5. Door sealing cover 11. Door trim bracket
6. Door panel
2 2
1
I4RS0A950006-01
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
1
I4RS0A950007-01

Downloaded from www.Manualslib.com manuals search engine 9E-9 Glass / Windows / Mirrors:
4) Remove door trim bracket (1).
5) Remove door sealing cover (2).
6) Remove door glass mounting screws (1).
7) Remove door glass (2) while tilting it as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new one.
• Tighten door glass rear mounting screw (1) first, and then tighten door glass front mounting screw (2). • Secure door sealing cover (1) with adhesive (2).
• Install front door trim.
Front door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6)
Front Door Window Regulator Removal and
Installation
S7RS0B9506004
Removal
1) Remove door glass referring to “Front Door Glass Removal and Installation”.
2) Disconnect power window motor lead wire at coupler.
3) Remove regulator mounting screws (1), and then remove front door window regulator (2).
1
2
I4RS0A950008-01
2
1
I4RS0A950009-01
1
2
I4RS0A950010-01
2
1
I4RS0A950011-01
“A”“A”
“A”
“A”
“A”“A”“A”
1 2
3
4
5 6
I4RS0A950012-01
1
1
2
I4RS0A950013-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-10
Installation
Reverse removal procedure noting the following
instruction.
• Apply grease to sliding portions of window regulator.: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten front door window regulator attaching screws. Front door window regulator screw tightening
order
(a) → (b)
Front Door Window Regulator InspectionS7RS0B9506005
Check the following parts for wear, dama ge, smooth
operation and lubrication:
• Check regulator sliding and rotating parts.
• Check rollers.
Rear Door Window ComponentsS7RS0B9506006
(a)
(b)
I4RS0A950014-01
9
7
3610
11
b
c
12
5 2
8
4
a
1
I4RS0A950015-01
1. Door glass
6. Door sash 11. Rear door inner garnish
2. Window regulator assembly : Apply lithium grease 99000-25011 to
sliding part. 7. Door panel
12. Door trim bracket
3. Glass run 8. Rear door window regulator mounting screw
: Tighten lower screw first, and then tighten upper screw. a: Sash upper mounting screw
: Tightening order: a → b → c
4. Door trim 9. Rear door outer weather-strip b, c: Sash lower mounting bolt
: Tightening order: a → b → c
5. Door sealing cover 10. Rear door partition glass.

Downloaded from www.Manualslib.com manuals search engine 9E-11 Glass / Windows / Mirrors:
Rear Door Glass Removal and InstallationS7RS0B9506007
Removal1) Remove rear door inner garnish (1).
2) Remove door trim mounting screws (2).
3) Remove door trim (1) as shown. And disconnect power wi ndow switch lead wire at
coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Detach rear part of glass run from door sash (1), and
remove door sash (1).
7) Remove door glass (2) as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new one.
• Tighten door sash mounting screw and bolts.
Door sash mounting screw and bolt tightening
order
(a) → (b) → (c)
• Secure door sealing cover (1) with adhesive (2).
“A”
“A”
“A”
2
2 1
I4RS0A950016-01
“A”
“A”
“A”
“A”“A”
“A”
“A”
1
I4RS0A950017-01
1
2
I4RS0A950018-01
1
1
2
I4RS0A950019-01
(a)
(b)
(c)
I4RS0A950020-01
1
2
I4RS0A950021-01

Downloaded from www.Manualslib.com manuals search engine 9F-6 Security and Locks:
Repair Instructions
Front Door Lock Assembly ComponentsS7RS0B9606001
Front Door Lock Assembly Removal and
Installation
S7RS0B9606002
Removal1) Remove door mirror trim (1).
2) Remove door trim (3) after removing screws (2) and clips “A” and “B”.
3) Disconnect power window s witch and mirror switch
lead wire at coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Raise window all the way up.
7) Remove door sash (1).
(a)
(b)
6
3
7
1
4
5
2
I4RS0B960003-01
1. Front door latch assembly : Apply lithium grease 99000-25010 to sliding and rotating parts and spring if any. 4. Latch striker 7. Inside handle bezel
2. Outside handle assembly : Apply lithium grease 99000-25010 to sliding part. 5. Shim : 5.0 N
⋅m
(0.5 kgf-m, 4.0 lb-ft)
3. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 6. Key cylinder : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
12
2 3
I4RS0A960003-01
1
2
I4RS0A960004-01
1
I4RS0A960007-01

Downloaded from www.Manualslib.com manuals search engine Seats: 9G-3
Rear Seat ComponentsS7RS0B9706003
1
5
(b)
(b)
(b)
8
7
9
2
4
4
3
(b)
6
6(c)
2
3
10
6
(a)
10
11
12
“1”
“2”
“3”
I7RS0A970001-01
1. Rear seat cushion
6. Rear seat center hinge11. Seat cushion hook
2. Rear seat back right 7. Seat hinge bracket12. Seat back striker mounting bolt
:Tightening order (Right side): “1” →“2” →“3”
:Tightening order (Left side): “2 →“1” →“3”
3. Rear seat back left 8. Rear seat belt buckle : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
4. Head rest 9. Seat back striker : 43 N⋅m (4.3 kgf-m, 31.5 lb-ft)
5. Child anchorage bracket 10. Seat cushion insert wire : 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)