800 SUZUKI SWIFT 2007 2.G Service Manual PDF

Downloaded from www.Manualslib.com manuals search engine 9G-4 Seats:
Rear Seat Removal and InstallationS7RS0B9706004
Removal1) Fold rear seat back forward.
2) Remove seat mounting bolts and nuts to remove seat assembly.
3) Disassemble and repair seat as necessary.
Installation
Reverse removal procedure to install rear seat.
• Tighten seat back striker mounting bolts according to “Rear Seat Components”.
• Torque to specifications in “Rear Seat Components”.
• When installing seat cushion, align seat cushion hook with center hinge bracket.
Specifications
Tightening Torque SpecificationsS7RS0B9707001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Components”
“Rear Seat Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9708001
NOTE
Required service material is also described in the following.
“Front Seat Components”

Material SUZUKI recommended product or Specification Note
Thread lock cement Thread Lock Cement Super 1303B P/No.: 99000–32030 )
Thread Lock Cement 1305 P/No.: 99000–32100 )

Downloaded from www.Manualslib.com manuals search engine Interior Trim: 9H-1
Body, Cab and Accessories
Interior Trim
Repair Instructions
Floor Carpet Removal and InstallationS7RS0B9806001
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal1) Remove front seats and rear seats referring to “Front Seat Removal and Installa tion in Section 9G” and
“Rear Seat Removal and Installation in Section 9G”.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, fr ont side sill scuffs, center
pillar inner lower trims, qu arter inner front trims and
rear side sill scuffs.
4) Remove console box.
5) Remove floor carpet.
Installation
Reverse removal sequence to install floor carpet, noting
the following instruction.
• For tightening torque of rear seat mounting bolt, refer to “Rear Seat Components in Section 9G”.
• For tightening torque of front seat mounting bolt, refer to “Front Seat Components in Section 9G”.
Head Lining Removal and InstallationS7RS0B9806002
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Remove sun visor (1), room mirror (2), dome light (3), assistant grip (4) and head lining clips (5). 2) Remove front pillar trim (1
), front side sill scuff (2)
and dash side trim (3).
3) Remove front seat belt u pper anchor (1), center pillar
inner trim (2), center pillar inner upper trim (3) and
rear side sill scuff (4).
4) Remove tail end member trim (1).
I6RS0C980001-02
[A]: With curtain air bag 4. Forward
[B]: Without curtain air bag
“A”“A”
“A”
2
4
1
3
“A”
“A”
1
[B]
[A]
“B”“B”
“C”“C”
I6RS0C980002-01
“A”
“B”
“A”
“B”
1
3
2
4
I4RS0A980002-01
“A”
“A”
“A”
“A”“A”1
I4RS0A980003-01

Downloaded from www.Manualslib.com manuals search engine 9H-2 Interior Trim:
5) Remove quarter inner rear upper trim (1), quarter inner rear lower trim (2), quarter inner front trim (3)
and quarter inner upper trim (4).
6) Remove head lining. Installation
Reverse removal procedure noting the following.
• Apply adhesive (1) to head lining (2) as shown in the
figure, and then install head lining (2).
• Tighten sun visor scre w to specified torque.
Tightening torque
Sun visor screw (a): 4 N·m (0.4 kgf-m, 3.0 lb-ft)
Console Box ComponentsS7RS0B9806003
AA
A
A
A
A
DD
B
BB
CC
D
C
A
B
1
2
3
4
A
I7RS0A980001-01
1 1
2
I6RS0C980004-01
I4RS0A980007-01
“B”
“A”
“A”
“A”
“A”“A”
“A”
“A”“A”
“A”
“B”
“B”
1 2
3
4
“C”
“C”
“C”
I4RS0A980008-01
1. Front console box
2. Rear console box 3. Front console box garnish4. Console side cover

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-8
Specifications
Tightening Torque SpecificationsS7RS0B9A07001
NOTE
The specified tightening torque is also described in the following.
“Front Door Assembly Components”
“Rear Door Assembly Components”
“Rear End Door Assembly Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9A08001
NOTE
Required service material is also described in the following.
“Front Door Assembly Components”
“Rear Door Assembly Components”
“Rear End Door Assembly Components”

Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Hood latch bolt 10 1.0 7.5 )
Door hinge mounting bolt (body side) 27 2.7 19.5 )
Door hinge mounting bolt (door side) 23 2.3 17.0 )
Door open stopper bolt 21 2.1 15.5 )
Rear end door balancer bolt 23 2.3 17.0 )
MaterialSUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25010) / )
Sealant SUZUKI Bond No.1215 P/No.: 99000–31110) / ) / )

Downloaded from www.Manualslib.com manuals search engine 9K-3 Body Structure:
Specifications
Body DimensionsS7RS0B9B07001
Engine Room
Hole to hole distance
g’
b
ckg
i
a
b’
c’
d
d’
e
e’
f’
f
h
h’
i’ j
k’
j’
I4RS0A9B0003-01
a. Cowl top installation center hole e (e’). Headlight installation hole i (i’). Front bumper upper member installation hole
b (b’). Front fender installation hole f (f’). Jig hole (φ 8 mm) j (j’). Jig hole (φ 8 mm)
c (c’). Headlight installation hole g (g’). Front fender installation hole k (k’). Jig hole (φ 7 mm)
d (d’). Hood lock member installation hole (when hood lock member removed) h (h’). Engine mounting installation front hole
a-d: 675 mm (26.57 in.) b-c: 343 mm (13.50 in.) e-e’: 851 mm (33.50 in.)
a-e: 816 mm (32.13 in.) b-g: 625 mm (24.61 in.) f-f’: 817 mm (32.17 in.)
a-g: 943 mm (37.13 in.) b’-c: 1364 mm (53.70 in.) h-h’: 950 mm (37.40 in.)
a-h: 784 mm (30.87 in.) b’-g’: 647 mm (25.47 in.) i-i’: 937 mm (36.89 in.)
a-f’: 864 mm (34.02 in.) c-c’: 1310 mm (51.57 in.) j-j’: 1249 mm (49.17 in.)
a-h’: 743 mm (29.25 in.) c’-g’: 324 mm (12.76 in.) k-k’: 886 mm (34.88 in.)
b-b’: 1317 mm (51.85 in.) d-d’: 800 mm (31.50 in.)

Downloaded from www.Manualslib.com manuals search engine Body Structure: 9K-6
Hole to hole distance
a
cb
a’
a
bc
b’
I4RS0B9B0004-02
a (a’). Jig hole (φ 6.5 mm) b (b’). Panel cross point c. Parking brake cable bracket installation front hole
a-b: 638 mm (25.12 in.) a-b’: 1194 mm (47.01 in.)
a-c: 1293 mm (50.91 in.) b-c: 1422 mm (55.98 in.)
a-a’: 800 mm (31.50 in.) b-b’: 1272 mm (50.08 in.)

Downloaded from www.Manualslib.com manuals search engine 9K-7 Body Structure:
Under Body
Hole to hole distance
Hole to hole distance
ab
c d e fg
h i
j
a' b'c'
d'
e' f'
g' i'
j'
a b
c d e fg
hi
j
a' b'c'
d'
e' f'
g'h'
i' j'
h'
I4RS0A9B0007-01
a (a’). Jig hole (
φ 20 mm) e (e’). Jig hole ( φ 15 mm) i (i’). Drain hole ( φ 10 mm)
b (b’). Front suspension frame installation hole f (f’). Jig hole ( φ 15 mm) j (j’). Jig hole ( φ 16 mm)
c (c’). Front suspension frame installation hole g (g’). Jig hole (φ 25 mm)
d (d’). Jig hole ( φ 10 mm) h (h’). Rear axle housing installation inside hole
a-b: 674 mm (26.54 in.) c-d’: 836 mm (32.91 in.) g’-h: 1135 mm (44.69 in.)
a-b’: 1018 mm (40.08 in.) c’-d’: 288 mm (11.34 in.) g’-i: 1229 mm (48.39 in.) a-c’: 1163 mm (45.79 in.) d-e’: 911 mm (35.87 in.) g’-i’: 612 mm (24.09 in.)
a’-d: 1391 mm (54.76 in.) d-f’: 1205 mm (47.44 in.) g’-j: 1433 mm (65.42 in.)
a’-c’: 908 mm (35.75 in.) d’-e’: 488 mm (1 9.21 in.) g’-j’: 971 mm (38.23 in.)
b-c: 335 mm (13.19 in.) e-f’: 887 mm (34.92 in.) h-i: 324 mm (12.76 in.)
b-c’: 904 mm (35.59 in.) e’-f’: 440 mm (17.32 in.) h-i’: 1070 mm (42.13 in.)
b-d’: 1016 mm (40.00 in.) f-g: 240 mm (9.45 in.)
b’-d’: 594 mm (23.39 in.) f-g’: 969 mm (38.15 in.)
a-a’: 660 mm (25.98 in.) e-e’: 770 mm (30.31 in.) i-i’: 992 mm (39.06 in.)
b-b’: 881 mm (34.69 in.) f-f’: 770 mm (30.31 in.) j-j’: 970 mm (38.19 in.) c-c’: 800 mm (31.50 in.) g-g’: 1144 mm (45.04 in.)
d-d’: 770 mm (30.31 in.) h-h’: 1048 mm (41.26 in.)

Downloaded from www.Manualslib.com manuals search engine Body Structure: 9K-8
Hole to hole distance
Projection dimension from standard line “A”
Front Suspension Frame
Hole to hole distance
i
g
f
e
d
c
ab
"A"j
h
I4RS0A9B0008-01
a. Jig hole ( φ 20 mm) e. Jig hole ( φ 15 mm) i. Drain hole ( φ 10 mm)
b. Front suspension frame installation hole f. Jig hole (φ 15 mm) j. Jig hole (φ 16 mm)
c. Front suspension frame installation hole g. Jig hole ( φ 25 mm)
d. Jig hole ( φ 10 mm) h. Rear axle housing installation inside hole
a-b: 644 mm (25.35 in.) d-e: 488 mm (19.21 in.) g-h: 293 mm (11.54 in.)
b-c: 260 mm (10.24 in.) e-f: 440 mm (17.32 in.) g-i: 597 mm (23.50 in.)
c-d: 288 mm (11.34 in.) f-g: 138 mm (5.43 in.) g-j: 956 mm (37.64 in.)
a: 73 mm (2.87 in.) e: 10 mm (0.39 in.) i: 181 mm (7.13 in.)
b: 236 mm (9.29 in.) f: 10 mm (0.39 in.) j: 221 mm (8.70 in.) c: 29 mm (1.14 in.) g: 68 mm (2.68 in.)
d: 12 mm (0.47 in.) h: 72 mm (2.83 in.)
a b c
d
e
a'
b'
c' d'
e'
I4RS0A9B0009-01
a (a’). Stud
d (d’). Front suspension frame installation hole
b (b’). Front suspension frame installation hole e (e’). Front suspension control arm installation hole
c (c’). Front suspension control arm installation hole
a-a’: 896 mm (35.28 in.) d-d’: 881.5 mm (34.70 in.)
b-b’: 800 mm (31.50 in.) e-e’: 765 mm (30.12 in.) c-c’: 666 mm (26.22 in.)

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-40
Special Tools and Equipment
Special ToolS7RS0BA208001
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12.)

Downloaded from www.Manualslib.com manuals search engine 10C-19 Immobilizer Control System:
Special Tools and Equipment
Special ToolS7RS0BA308001
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12.) / )