clutch fluid SUZUKI SWIFT 2007 2.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2007, Model line: SWIFT, Model: SUZUKI SWIFT 2007 2.GPages: 1496, PDF Size: 34.44 MB
Page 21 of 1496

Downloaded from www.Manualslib.com manuals search engine Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description ............................................. 0A-1
Abbreviations ...................................................... 0A-1
Symbols .............................................................. 0A-2
Wire Color Symbols ............................................ 0A-2
Fasteners Information ......................................... 0A-3
Vehicle Lifting Points ........................................... 0A-5
Engine Supporting Points ................................... 0A-7
Vehicle Identification Number ............................. 0A-7
Engine Identification Number .............................. 0A-7
Transmission Identification  Number .................... 0A-7
Component Locatio n ........................................... 0A-8
Warning, Caution and Information Labels  Location ............................................................ 0A-8
Maintenance and Lubricat ion ................. 0B-1
Precautions........................................................... 0B-1
Precautions for Maintenance and Lubrication ..... 0B-1
Scheduled Maintenance ...................................... 0B-1 Maintenance Schedule under Normal Driving Conditions ......................................................... 0B-1
Maintenance Recommended under Severe  Driving Conditions ............................................. 0B-2
Repair Instructions .............................................. 0B-3 Accessory Drive Belt Inspection.......................... 0B-3
Accessory Drive Belt Repl acement ..................... 0B-4
Valve Lash (Clearance) Inspection ..................... 0B-4
Engine Oil and Filter Change .............................. 0B-4
Engine Coolant Change ...... ................................ 0B-5
Exhaust System Inspection ................................. 0B-6
Spark Plug Replacement .................................... 0B-6
Air Cleaner Filter Inspection ................................ 0B-6
Air Cleaner Filter Replac ement ........................... 0B-6 Fuel Lines and Connections Inspection .............. 0B-6
Fuel Filter Replacement ...................................... 0B-7
Fuel Tank Inspection ........................................... 0B-7
PCV Valve Inspection ......................................... 0B-7
Fuel Evaporative Emission Control System 
Inspection .......................................................... 0B-7
Brake Discs and Pads Inspection ....................... 0B-7
Brake Hoses and Pipes Inspection ..................... 0B-7
Brake Fluid Inspection......................................... 0B-8
Brake Fluid Replacement .................................... 0B-8
Brake Lever and Cable Inspection ...................... 0B-8
Clutch Fluid Inspection ........................................ 0B-8
Tires Inspection ................................................... 0B-9
Wheel Discs Inspection ....................................... 0B-9
Wheel Bearing Inspection ................................... 0B-9
Suspension System Inspection ........................... 0B-9
Steering System Inspection .............................. 0B-10
Drive Shaft (Axle) Boots Inspection .................. 0B-10
Manual Transaxle Oil Inspection ....................... 0B-10
Manual Transaxle Oil Replacement .................. 0B-10
Automatic Transaxle Fluid  Level Inspection...... 0B-11
Automatic Transaxle Fluid Replacement .......... 0B-11
Automatic Transaxle Fluid Cooler Hose  Inspection ........................................................ 0B-11
All Latches, Hinges and Locks Inspection......... 0B-11
HVAC Air Filter (If Equipped) Inspection ........... 0B-12
HVAC Air Filter (If Equipped) Replacement ...... 0B-12
Final Inspection for Maint enance Service ......... 0B-12
Specifications .................... .................................0B-13
Tightening Torque Specifications ...................... 0B-13
Special Tools and Equipmen t ...........................0B-13
Recommended Fluids and Lubricants............... 0B-13
Special Tool ...................................................... 0B-14  
Page 22 of 1496

Downloaded from www.Manualslib.com manuals search engine 0A-1 General Information: 
General Information
General Information
General Description
AbbreviationsS7RS0B0101001
A:  
ABDC:  After Bottom Dead Center
ABS:   Anti-lock Brake System
AC:   Alternating Current
A/C:  Air Conditioning
A-ELR:   Automatic-Emergency Locking Retractor
A/F:   Air Fuel Mixture Ratio
ALR:   Automatic Locking Retractor
API:   American Petroleum Institute
APP sensor:   Accelerator Pedal Position Sensor
A/T:   Automatic Transmission , Automatic Transaxle
AT D C :   After Top Dead Center
ATF:   Automatic Transmission  Fluid, Automatic 
Transaxle Fluid
B:  
B+:   Battery Positive Voltage
BBDC:   Before Bottom Dead Center
BCM:   Body Electrical Control Module
BDC:   Bottom Dead Center
BTDC:   Before Top Dead Center
C:  
CAN:   Controller Area Network
CKT:   Circuit
CKP Sensor:  Crankshaft Position Sensor
CMP Sensor:   Camshaft Position Sensor
CO:  Carbon Monoxide
CPP Switch:   Clutch Pedal Position Switch (Clutch 
Switch, Clutch Start Switch)
CPU:  Central Processing Unit
CRS:   Child Restraint System
D:  
DC:   Direct Current
DLC:   Data Link Connector (Assembly Line Diag. Link, 
ALDL, Serial Data Link, SDL)
DOHC:   Double Over Head Camshaft
DOJ:   Double Offset Joint
DRL:   Daytime Running Light
DTC:   Diagnostic Trouble Code (Diagnostic Code)
E:  
EBCM:   Electronic Brake Cont rol Module, ABS Control 
Module
EBD:   Electronic Brake Force Distribution
ECM:  Engine Control Module
ECT Sensor:  Engine Coolant Temperature Sensor  (Water Temp. Sensor, WTS)
EFE Heater:   Early Fuel Evaporation Heater (Positive 
Temperature Coefficient, PTC Heater)
EGR:  Exhaust Gas Recirculation
EGRT Sensor:   EGR Temperature Sensor (Recirculated 
Exhaust Gas Temp. Sensor, REGTS)
ELR:  Emergency Locking Retractor
ESP ®:  Electronic Stability Program
EPS:   Electronic Power Steering
EVAP:  Evaporative Emission EVAP Canister:  
Evaporative Emission Canister 
(Charcoal Canister)
F:  
4WD:   4 Wheel 
 Drive
G:  
GEN:   Generator
GND:   Ground
GPS:   Global Positioning System
H:  
HVAC:   Heating, Ventilating and Air Conditioning
HC:   Hydrocarbons
HO2S:   Heated Oxygen Sensor
I:  
IAC Valve:   Idle Air Control Valve (Idle Speed Control 
Solenoid Valve, ISC Solenoid Valve)
IAT Sensor:   Intake Air Temperature Sensor (Air 
temperature Sensor, ATS)
ICM:   Immobilizer Control Module
IG:   Ignition
ISC Actuator:  Idle Speed Control Actuator
L:  
LH:   Left Hand
LHD:   Left Hand Drive Vehicle
LSPV:   Load Sensing Proportioning Valve
M:  
MAF Sensor:  Mass Air Flow Sensor (Air Flow Sensor,  AFS, Air Flow Meter, AFM)
MAP Sensor:   Manifold Absolute  Pressure Sensor 
(Pressure Sensor, PS)
Max:   Maximum
MFI:   Multiport Fuel Injection (Mu ltipoint Fuel Injection)
Min:   Minimum
MIL:   Malfunction Indicator  Lamp (“SERVICE ENGINE 
SOON” Light)
M/T:   Manual Transmission, Manual Transaxle
N:  
NOx:   Nitrogen Oxides
O:  
OBD:   On-Board Diagnostic System (Self-Diagnosis 
Function)
O/D:   Overdrive
OHC:   Over Head Camshaft
O2S:   Oxygen Sensor
P:  
PCM:   Powertrain Control Module
PCV:   Positive Crankcase Ventilation
PNP:   Park / Neutral Position
P/S:   Power Steering
PSP Switch:   Power Steering Pressure Switch (P/S 
Pressure Switch)
R:  
RH:   Right Hand
RHD:   Right Hand Drive Vehicle
S:  
SAE:   Society of Automotive Engineers  
Page 23 of 1496

Downloaded from www.Manualslib.com manuals search engine General Information:  0A-2
SAS:  Steering Angle Sensor
SDM:  Sensing and Diagnostic Module (Air Bag  Controller, Air bag Control Module)
SDT:  Smart Diagnostic Tester
SFI:   Sequential Multipor t Fuel Injection
SOHC:  Single Over Head Camshaft
T:  
TBI:   Throttle Body Fuel Injection (Single-Point Fuel 
Injection, SPI)
TCC:   Torque Converter Clutch
TCM:   Transmission Control Module (A/T Controller, A/T 
Control Module)
TDC:   Top Dead Center
TP Sensor:   Throttle Position Sensor TVV:  
Thermal Vacuum Valve (Thermal Vacuum 
Switching Valve, TVSV, Bi metal Vacuum Switching 
Valve, BVSV)
TWC:   Three Way Catalytic Converter (Three Way 
Catalyst)
2WD:   2 Wheel Drive
U:  
USB:   Universal Serial Bus
V:  
VIN:   Vehicle Identification Number
VSS:   Vehicle Speed Sensor
VVT:   Variable Valve Timing (Camshaft Position Control)
W:  
WU-OC:   Warm Up Oxidation  Catalytic Converter
WU-TWC:   Warm Up Three Way Catalytic Converter
SymbolsS7RS0B0101002
Wire Color SymbolsS7RS0B0101003
Symbol Definition SymbolDefinition
Tightening torque Apply SUZUKI BOND NO. 1216B
99000-31230
Apply oil (engine, transmission, transfer, 
differential) Apply SILICONE SEALANT
99000-31120
Apply fluid (brake, power steering or 
automatic transmission fluid) Apply SEALING COMPOUND 366E
99000-31090
Apply SUZUKI SUPER GREASE A
99000-25011
Apply SUZUKI SUPER GREASE C
99000-25030 Apply THREAD LOCK 1322
99000-32110
Apply SUZUKI SUPER GREASE E
99000-25050 Apply THREAD LOCK 1333B
99000-32020
Apply SUZUKI SUPER GREASE H
99000-25121 Apply THREAD LOCK 1342
99000-32050
Apply SUZUKI SUPER GREASE I
99000-25210
Apply SUZUKI BOND NO. 1215
99000-31110 Do not reuse
Apply SUZUKI BO ND NO. 1207F
99000-31250 Note on reassembly
Apply SUZUKI BO ND NO. 1217G
99000-31260
Symbol Wire Color SymbolWire Color
B BLK Black O, Or ORN Orange
Bl BLU Blue RRED Red
Br BRN Brown WWHT White
G GRN Green YYEL Yellow
Gr GRY Gray PPNK Pink
Lbl LT BLU Light blueVPPL Violet
Lg LT GRN Light green  
Page 31 of 1496

Downloaded from www.Manualslib.com manuals search engine Maintenance and Lubrication:  0B-1
General Information
Maintenance and Lubrication
Precautions
Precautions for Maintenance and LubricationS7RS0B0200001
Air Bag Warning
Refer to “Air Bag Warning in Section 00”.
Scheduled Maintenance
Maintenance Schedule under Normal Driving ConditionsS7RS0B0205001
NOTE
• This interval should be judged by odometer reading or months, whichever comes first.
• This table includes service as scheduled up to 90,000 km (54,000 miles) mileage. Beyond 90,000 km 
(54,000 miles), carry out the same services at the same intervals respectively.
 
Interval Km (x 1,000) 15 30 45 60 75 90
Miles (x 1,000) 9 18 27 36 45 54
Months 12 24 36 48 60 72
Engine
Accessory drive belt (I:   ), R:   ))——I——R
Valve lash (clearance) (I:   )) —I—I—I
Engine oil and oil filter (R:   )) RRRRRR
Engine coolant (R:   ))— —R— — R
Exhaust system (I:   )) —I—I—I
Ignition system
Spark plugs (R:  ) )When unleaded fuel is used Iridium Plug
Replace every 60,000 km (36,000 
miles) or 48 months
When leaded fuel is used, refer to “Maintenance Recommended under Severe Driving 
Conditions”.
Fuel system
Air cleaner filter (R:   ), I:   )) Paved-road
I I R I I R
Dusty conditions Refer to “Maintenance Recommended 
under Severe Driv
ing Conditions”.
Fuel lines and connections (I:   )) —I—I—I
Fuel filter (R:   )) (See NOTE below) Replace every 105,000 km (63,000 
miles)
Fuel tank (I:   ))— —I— — I
Emission control system
PCV valve (I:   )) ————— I
Fuel evaporative emission control system (I:   )) ————— I
Brake
Brake discs and pads (thickness, wear, damage) (I:   )) IIIIII
Brake hoses and pipes (leakage, damage, clamp) (I:   )) —I—I—I
Brake fluid (R:   )) —R—R—R
Brake lever and cable (damage, stroke, operation) (I:   )) Inspect at first 15,000 km (9,000 miles 
only)
Chassis and body
Clutch (fluid leakage, level) (I:   )) —I—I—I
Tires (wear, damage, rotation) / wheels (damage) (I:   ) /  ) ) IIIIII
Suspension system (tightness, damage, rattle, breakage) (I:   )) —I—I—I
Steering system (tightness, damage, breakage, rattle) (I:   )) —I—I—I
Drive shaft (axle) boots (I:   ))— —I— — I
Manual transaxle oil (leakage, level) (I:   ) 1st 15,000 km only) (R:   ))I—R——R  
Page 38 of 1496

Downloaded from www.Manualslib.com manuals search engine 0B-8 Maintenance and Lubrication: 
Brake Fluid InspectionS7RS0B0206035
1) Check around master cylinder and reservoir for fluid leakage. If found leaky, correct.
2) Check fluid level. If fluid level is lower than the minimum level of 
reservoir, refilling is necessary. Fill reservoir with 
specified brake fluid.
For the details, refer to “Brake Fluid Level Inspection 
in Section 4A”.
CAUTION! 
Since brake system of this vehicle is factory-
filled with brake fluid indicated on reservoir 
tank cap, do not use or mix different type of 
fluid when refilling; otherwise serious 
damage will occur.
Do not use old or used brake fluid, or any 
fluid from an unsealed container.
 
Brake fluid
Refer to reservoir cap of brake master cylinder.
Brake Fluid ReplacementS7RS0B0206017
Change brake fluid as follows.
Drain existing fluid from brake system completely, fill 
system with specified fluid and carry out air purge 
operation.
For air purging procedure, refer to“Air Bleeding of Brake 
System in Section 4A”.
Brake Lever and Cable InspectionS7RS0B0206018
1) Inspect brake cable for damage and smooth movement.
Replace cable if it is in deteriorated condition. 2) Check tooth tip of each notch for damage or wear. If 
any damage or wear is found, replace parking lever.
3) Check parking brake lever for proper operation and  stroke, and adjust it if necessary.
For checking and adjusting procedures, refer to 
“Parking Brake Inspection and Adjustment in Section 
4D”.
Parking brake lever stroke
“a”: 4 – 9 notches (with 200 N (20 kg, 44 lbs) of pull 
pressure)
Clutch Fluid InspectionS7RS0B0206019
1) Check clutch system for evidence of fluid leakage.  Repair leaky point if any.
2) Check reservoir for fluid  level referring to “Clutch 
Fluid Level Inspection in Section 5C”.
If fluid is lower than minimum level of reservoir, refill 
reservoir with specified brake fluid indicated on 
reservoir cap.
I7RW01020002-01
I4RS0A020009-01
I4RS0B020005-01
I4RS0A410006-01  
Page 302 of 1496

Downloaded from www.Manualslib.com manuals search engine 1D-17 Engine Mechanical: 
Engine Assembly Removal and InstallationS7RS0B1406011
NOTE
After replacing electric throttle body 
assembly, perform calibration of throttle 
valve referring to “Electric Throttle Body 
System Calibration in Section 1C”.
 
Removal1) Relieve fuel pressure according to “Fuel Pressure  Relief Procedure in Section 1G”.
2) Disconnect negative and pos itive cable at battery.
3) Remove battery and tray.
4) Remove engine hood after disconnecting windshield  washer hose.
5) Remove right and left side engine under covers.
6) Remove A/C compressor belt by referring to  “Compressor Drive Belt Remo val and Installation in 
Section 7B” or “Compressor Drive Belt Removal and 
Installation in Section 7B”.
7) Drain engine oil, transaxle oil and coolant.
8) Remove cowl top plate referring to “Cowl Top  Components in Section 9K”.
9) Remove air cleaner assembly referring to “Air  Cleaner Components”.
10) With hose connected, detach A/C compressor from  its bracket (A/C model) referring to “Compressor 
Assembly Removal and Installation in Section 7B” or 
“Compressor Assembly Removal and Installation in 
Section 7B”.
CAUTION! 
Suspend removed A/C compressor at a place 
where no damage will be caused during 
removal and installation of engine assembly.
 
11) Remove intake manifold rear stiffener (1) from intake manifold and cylinder block. 12) Disconnect the following electric wires:
• MAP sensor (1)
• ECT sensor (2)
•EGR valve (3)
• CMP sensor (4)
• Electric throttle body assembly (5)
• Ignition coil assembly (6)
• Injectors (7)
• Heated oxygen sensor No. 2 (8) and No. 1 (9)
• Oil control valve (10) 
• Engine oil pressure switch (11)
• CKP sensor (12)
• Knock sensor (13)
• Back up light switch (14)
• Generator (15)
• Starting motor (16)
• Ground terminal (17)  from intake manifold
• Battery ground terminal (18) from exhaust  manifold
• Battery ground cable (19) from transaxle
• Magnet clutch switch of A/C compressor (A/C  model)
• Each wire harness clamps
• Output shaft speed sensor  (VSS) (34) (A/T model)
• Solenoid valve (33) (A/T model)
• Transmission range sensor (32) (A/T model)
• Input shaft speed sensor (31) (A/T model)
13) Remove fuse box from its bracket.
14) Disconnect the following cables: • Gear select control cable (23) (M/T model)
• Gear shift control cable (24) (M/T model)
• A/T select cable (A/T model)
15) Disconnect the following hoses: • Brake booster hose (26) from intake manifold
• Radiator inlet and outlet hoses (20) from each pipe
• Heater inlet and outlet hoses (21) from each pipe
• Fuel feed hoses (22) from fuel feed pipe
• EVAP canister purge valve hose (30) from purge  pipe
• A/T fluid cooler hoses (A/T model)
16) With hose connected, detach clutch operating  cylinder (25). (M/T model)
CAUTION! 
Suspend removed clutch operating cylinder 
at a place where no damage will be caused 
during removal and installation of engine 
assembly.
 
1
I6RS0B141014-01  
Page 510 of 1496

Downloaded from www.Manualslib.com manuals search engine 4A-12 Brake Control System and Diagnosis: 
Master Cylinder Assembly Removal and 
Installation
S7RS0B4106011
CAUTION! 
Do not allow brake fluid to get on painted 
surfaces. Painted surfaces will be damaged 
by brake fluid, flush it with water immediately 
if any fluid is spilled.
 
Removal
1) Clean outside of master cylinder.
2) Drain brake fluid in reservoir.
3) Remove clutch reservoir hose clamp (1) and  disconnect clutch reservoir hose (3) from reservoir 
(2) (M/T model).
4) Disconnect fluid level switch coupler (1) on reservoir.
5) Disconnect brake pipes (2) connected to master  cylinder.
6) Remove master cylinder fixing nuts (1). 7) Remove master cylinder and master cylinder seal.
Installation 1) Install new master cylinder seal.
2) Apply small amount of silic on grease (included in 
spare parts) to piston rod.
3) Install master cylinder to booster and tighten master  cylinder fixing nuts (a) to specified torque.
Tightening torque
Master cylinder fixing nut (a):  15 N·m (1.5 kgf-
m, 11.0 lb-ft)
4) Connect brake pipe to master cylinder and tighten  flare nuts (a) to specified torque.
Tightening torque
Brake pipe flare nut for M10 (a):  16 N·m (1.6 kgf-
m, 11.5 lb-ft)
Brake pipe flare nut for M12 (a):  19 N·m (1.9 kgf-
m, 14.0 lb-ft)
5) Connect fluid level switch connector (1) of reservoir.
3
2
1
I4RS0A410026-01
1
2
I4RS0A410013-01
1
I4RS0A410014-01
(a)I4RS0A410015-01
1
(a)
I4RS0A410016-01  
Page 511 of 1496

Downloaded from www.Manualslib.com manuals search engine Brake Control System and Diagnosis:  4A-13
6) Connect clutch reservoir hose (1) to reservoir (2) and install reservoir hose clamp (3) (M/T model).
7) Fill reservoir with specified  brake fluid up to its MAX 
mark.
8) After completing the work, bleed air from brake and  clutch system referring to “Air Bleeding of Brake 
System” and “Air Bleeding of Clutch System in 
Section 5C” (M/T model).
9) Check each installed parts for fluid leakage
10) Check brake pedal for play referring to “Brake Pedal  Play Inspection”.
11) Perform brake test and check fluid leakage.
Master Cylinder Reservoir Removal and 
Installation
S7RS0B4106020
CAUTION! 
Brake fluid is extremely damaging to paint. 
Do not allow brake fluid to get on painted 
surfaces.
 
Removal 1) Remove windshield wiper referring to “Windshield  Wiper Removal and Insta llation in Section 9D”.
2) Remove cowl top panel referring to “Cowl Top  Components in Section 9K”.
3) Disconnect fluid level s witch coupler on reservoir.
4) Clean outside of reservoir.
5) Take out fluid with syringe or such.
6) Disconnect clutch reservoir hose clamp (2) and hose  (3) from reservoir (1) (M/T model). 7) Remove reservoir bolt (1).
8) Remove reservoir (2) and grommets (3).
Installation 1) When using new grommets, lubricate them with the  same fluid as the one to fill reservoir with. Then 
press-fit grommets (1) to reservoir (2). Grommets 
must be seated in place.
2) Install reservoir (2) to master cylinder with bolt (a).
Tightening torque
Reservoir bolt (a):  2.5 N·m (0.25 kgf-m, 2.0 lb-ft)
3) Connect fluid level switch coupler on reservoir.
4) Connect clutch reservoir hose (1) to reservoir (2) (M/ T model).
5) Install clutch reservoir hose clamp (3) (M/T model).
1
2
3
I4RS0A410023-01
3
1
2
I4RS0A410010-01
1 2
3I4RS0A410011-01
1 2
(a)
I4RS0A410012-01
1
2
3
I4RS0A410023-01  
Page 512 of 1496

Downloaded from www.Manualslib.com manuals search engine 4A-14 Brake Control System and Diagnosis: 
6) Fill reservoir with specified fluid.
7) After completing the work, bleed air from brake and clutch system referring to “Air Bleeding of Brake 
System” and “Air Bleeding of Clutch System in 
Section 5C” (M/T model).
8) Install cowl top panel referring to “Cowl Top  Components in Section 9K”.
9) Install windshield wiper  referring to “Windshield 
Wiper Removal and Insta llation in Section 9D”.
10) Perform brake test and check each installed part for  fluid leakage.
Master Cylinder Assembly Disassembly and 
Assembly
S7RS0B4106013
Disassembly
1) Push in primary piston  (1) to remove secondary 
piston stopper pin (2) from master cylinder as 
shown.
2) Remove circlip (1).
3) Remove piston guide and primary piston. Then  remove secondary piston by blowing compressed air 
(2) into hole. Be cautions during removal as 
secondary piston jumps out.
WARNING! 
Do not apply too highly compressed air 
which will cause piston to jump out of 
cylinder. Place a cloth to prevent piston from 
damage. It should be taken out gradually with 
moderately compressed air. Do not place 
your fingers in front of piston when using 
compressed air.
 
Assembly
CAUTION! 
• Never use any mineral oil such as kerosene oil and gasoline when washing 
and assembling parts.
• Check inside of cylinder wall, pistons and  cup seals are free from any foreign objects 
such as dust and dirt and use case not to 
cause any damage with a tool during 
assembly.
• Do not drop parts. Do not use any part  which has been dropped.
 
1) Apply brake fluid to inside of cylinder and contact  surface of piston assembly (new piston cups, new O-
ring and piston guide).
2) Install secondary return spring and secondary piston  (1) into cylinder body (4).
NOTE
Align oblong hole in secondary piston (2) 
with stopper pin hole (3) in master cylinder 
body (4) when installing it.
 
3) Install primary piston assembly into cylinder body.
4) Install piston stopper pin (2) with pistons pushed in all the way and install it.
I2RH01410025-01
I4RS0A410017-01
I2RH01410027-01
I4RS0A410018-01  
Page 641 of 1496

Downloaded from www.Manualslib.com manuals search engine Table of Contents 5- i
5
Section 5
CONTENTS
Transmission / Transaxle
Precautions ................................................. 5-1
Precautions............................................................. 5-1
Precautions on Transmission / Transaxle ............. 5-1
Automatic Transmission/Transaxle ....... 5A-1
Precautions........................................................... 5A-1Precautions in Diagnosing Trouble ..................... 5A-1
Precautions for Disassembly and Reassembly ...................................................... 5A-1
General Description ............................................. 5A-3 A/T Description ................................................... 5A-3
Clutch / Brake / Planetary Gear Function of Automatic Transaxle ......................................... 5A-6
Table of Component Operation ........................... 5A-7
Brake Interlock System Construction .................. 5A-8
A/T Diagnosis General Description ..................... 5A-8
On-Board Diagnostic System Description ........... 5A-8
CAN Communication System Description........... 5A-9
Schematic and Routing Diagram ...................... 5A-10 Transmission Control  Module (TCM) Wiring 
Diagram .......................................................... 5A-10
Automatic Gear Shift Table ............................... 5A-12
Component Locatio n ......................................... 5A-13
Electronic Shift Cont rol System Components 
Location .......................................................... 5A-13
Diagnostic Information and Procedures .......... 5A-15 A/T System Check ............................................ 5A-15
Visual Inspection ............................................... 5A-18
Malfunction Indicator Lamp  (MIL) Check .......... 5A-18
Transmission Warning Ligh t Check .................. 5A-18
DTC Table ......................................................... 5A-19
DTC Check ....................................................... 5A-20
DTC Clearance ................................................. 5A-20
Fail-Safe Table ................ .................................. 5A-21
Scan Tool Data ................................................. 5A-23
A/T Basic Check ............................................... 5A-26
Road Test ......................................................... 5A-27
Manual Road Test ........... .................................. 5A-29
Engine Brake Test ............................................ 5A-30
Stall Test ........................................................... 5A-30
Time Lag Test ................................................... 5A-31
Line Pressure Test .......... .................................. 5A-32
“P” Range Test.................................................. 5A-33
A/T Symptom Diagnosis ..... .............................. 5A-34 No Gear Shift to 4th gear .................................. 5A-41
No Lock-Up Occurs ........................................... 5A-42
Transmission Warning Light Circuit Check – 
Light Does Not Come “ON” at Ignition Switch 
ON ................................................................... 5A-43
Transmission Warning Light Circuit Check –  Light Remains “ON” at Ignition Switch ON ...... 5A-43
DTC P0602: Control Module Programming  Error ................................................................ 5A-44
DTC P0705: Transmission Range Sensor  Circuit Malfunction (PRNDL input) .................. 5A-44
DTC P0707: Transmission Range Sensor  Circuit Low ...................................................... 5A-46
DTC P0712: Transmission Fluid Temperature  Sensor “A” Circuit Low ... ................................. 5A-48
DTC P0713: Transmission Fluid Temperature  Sensor “A” Circuit High .. ................................. 5A-49
DTC P0717: Input / Turbine Speed Sensor “A”  Circuit Malfunction........................................... 5A-51
DTC P0722: Output Speed Sensor Circuit No  Signal .............................................................. 5A-52
DTC P0787: Shift / Timing Solenoid Low .......... 5A-54
DTC P0788: Shift / Timing Solenoid High ......... 5A-56
DTC P0961: Pressure  Control Solenoid “A” 
Control Circuit Range / Performance .............. 5A-58
DTC P0962: Pressure  Control Solenoid “A” 
Control Circuit Low .......................................... 5A-60
DTC P0963: Pressure  Control Solenoid “A” 
Control Circuit High ......................................... 5A-62
DTC P0973 / P0976: Shift Solenoid “A”  Control Circuit Low / Shift Solenoid “B” 
Control Circuit Low .......................................... 5A-64
DTC P0974 / P0977: Shift Solenoid “A” / Shift  Solenoid “B” Control Circuit  High .................... 5A-66
DTC P1702: Internal Co ntrol Module Memory 
Check Sum Error............................................. 5A-68
DTC P1703: Can Invalid Data - TCM ................ 5A-68
DTC P1723: Range Select Switch  Malfunction ...................................................... 5A-69
DTC P1774: CAN Communication Bus Off ....... 5A-71
DTC P1777: TCM Lost Communication with  ECM (Reception Error).................................... 5A-73
DTC P1778: TCM Lost Communication with  BCM (Reception Error).................................... 5A-74