Contact SUZUKI SWIFT 2008 2.G Service Owners Manual

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-22
Remote Audio Control Switch Inspection (If
Equipped)
S7RS0B9306024
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation in Section 8B”.
2) Disconnect remote audio control switch connector
from contact coil.
3) Check switch for resistance between “a” and “b” terminals under each condition below.
If check result is not satisfactory, replace remote
audio control switch.
Remote audio control switch resistance)
All switches released (OFF): 5119 – 5223 Ω
Switch “1” pushing on (ON): 55 – 57 Ω
Switch “2” pushing on (ON): 129 – 133 Ω
Switch “3” pushing on (ON): 238 – 244 Ω
Switch “4” pushing on (ON): 416 – 426 Ω
Switch “5” pushing on (ON): 743 – 759 Ω
Switch “6” pushing on (ON): 1555 – 1587 Ω
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)
S7RS0B9306025
Check vehicle speed pulse output signal of ECM
referring to “Reference waveform No.32” under
“Inspection of ECM and Its Circuits in Section 1A”
Specifications
Tightening Torque SpecificationsS7RS0B9307001
NOTE
The specified tightening torque is also described in the following.
“Audio System Component Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
“b”“a”
1
2
3 4
5
6
I5RW0A930027-01
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Instrument panel mounting bolt 23 2.3 17.0 )
Antenna base mounting nut 5 0.5 4.0 )

Downloaded from www.Manualslib.com manuals search engine 9E-5 Glass / Windows / Mirrors:
12) When reusing windshield, remove the adhesive (1) from it, using care not to damage primer coated
surface (2).
Installation 1) Using cleaning solvent, clean windshield edge where windshield glass is to be adhered. (Let it dry for more
than 10 minutes.)
2) Install new glass stoppers (1) (2 pieces) to lower side of windshield.
3) To determine installing position of glass (1) to body (2), position glass against body so that clearance
between upper end of glass (1) and body (2) is
approximately 5 mm (0.197 in.) and clearances
between each side end (right & left) of glass (1) and
body (2) are even. Then mark mating marks on glass
(1) and body (2) as shown. Upper clearance can be
adjusted by moving glass stoppers position.
Windshield clearance
“a”: approx. 5 mm (0.197 in.) 4) Clean contact surfaces of old adhesive (4), paint or
bare metal thoroughly.
If surfaces of paint or ba re metal come out, apply
primer (2) for body with caution not to apply primer
(2) to surface of adhesive remaining on body.
NOTE
• Be sure to refer to primer maker’s instruction for proper handling and drying
time.
• Do not touch body and old adhesive surfaces where glass is to be adhered.

5) Install new molding to glass.
6) Clean glass surface to be adhered to body with clean cloth. If cleaning solvent is used, let it dry for
10 minutes or more.
Cleaning Area for windshie ld (distance from the
edge of glass or molding)
30 – 50 mm (1.18 – 1.97 in.)
7) Install new spacers (1) to windshield (2).
I2RH01950043-01
1
I4RH01950001-01
2
1“a”
I2RH01950045-01
1. Do not apply primer 3. Apply primer
I2RH01950046-01
2
1I4RS0A950002-01

Downloaded from www.Manualslib.com manuals search engine 9J-1 Hood / Fenders / Doors:
Body, Cab and Accessories
Hood / Fenders / Doors
Repair Instructions
Hood Removal and InstallationS7RS0B9A06001
Removal
CAUTION!
Place cloth to prevent body from any
damage.

1) Remove hood silencer (4).
2) Disconnect window washer hose (1) from hood.
3) Remove 4 mounting bolts (3) to detach hood (2).
Installation
Reverse removal procedure noting the following.
• Apply sealant to contact face “A” of hood hinge. Specified sealant.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
• Adjust hood lock position if necessary referring to “Hood Inspection and Adjustment”.
Hood Inspection and AdjustmentS7RS0B9A06002
Inspection
• Check that hood opens and closes smoothly and properly. Lubricate if necessary.
• Check that hood stops in the secondary latched position properly (preventing hood from opening
freely) and that hood closes completely in the fully
latched position.
• Adjust hood locks position, if necessary.
Adjustment
Adjust the following point:
• Hood position adjustment. Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting
bolts. Refer to “Panel Clearance in Section 9K”.
• Vertical adjustment If only one side (right or left) of hood is not level with
front fender, make it level by tightening or loosening
hood cushion (1).
• Hood lock position adjustment a. Loosen hood lock bolts.
b. Adjust hood lock height position so the hood is locked without looseness.
c. Tighten hood latch bolts to specified torque.
Tightening torque
Hood latch bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-
ft)
d. Make sure the hood is locked smoothly and securely.
“A”
“A”
3
2
4
1
I4RS0A9A0001-01
I2RH019A0022-01
(a)
(a)I4RS0A9A0002-01

Downloaded from www.Manualslib.com manuals search engine 9J-3 Hood / Fenders / Doors:
Front Door Assembly ComponentsS7RS0B9A06005
Front Door Assembly Removal and InstallationS7RS0B9A06006
Removal1) Remove front fender referring to “Front Fender Components”.
2) Remove door trim referring to “Front Door Glass Removal and Installa tion in Section 9E”.
3) Disconnect door harness lead wires at each coupler.
4) Remove door open stopper (1). 5) Support door panel (1) using a jack (2) with rags (3)
and a piece of wood (4) placed between jack (2) and
panel (1) as shown.
6) Remove door assembly (1) by loosening hinge mounting bolts (2).
2
21(a)4
(a)4
3(b)7
(b)7
(c)5
6
I4RS0A9A0004-01
1. Door panel 5. Door open stopper bolt: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
2. Door hinge : Apply lithium grease 99000-25010 to rotating part.
: Apply sealant 99000-31110 to contact face. 6. Front door opening weather-strip
: 21 N⋅m (2.1 kgf-m, 15.5 lb-ft)
3. Door open stopper 7. Front door hinge bolt (door side)
4. Front door hinge bolt (body side) : 27 N⋅m (2.7 kgf-m, 19.5 lb-ft)
I4RS0A9A0005-01
I2RH019A0003-01
1
2
I4RS0A9A0006-01

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-4
Installation
Reverse removal procedure to install door assembly
noting the following instructions.
• When replacing door, coat replacement door inside with wax for proper anti-cor rosion treatment. Refer to
“Sealant Application Areas in Section 9L”.
• Apply sealant to contact face “A” of hinge (1) and apply grease to rotating part “B” of hinge (1).
Specified sealant and grease.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
“B”: Grease 99000–25010 (SUZUKI Super Grease
A)
• Tighten hinge bolt to specified torque. Tightening torque
Door hinge mounting bolt (body side) (a): 27 N·m
(2.7 kgf-m, 19.5 lb-ft)
Door hinge mounting bolt (door side) (b): 23 N·m
(2.3 kgf-m, 17.0 lb-ft) • When door open stopper (1) is installed, be careful
make sure punch mark (2) comes to the top.
Door open stopper installing direction
Left side door: L punch mark is upward
Right side door: R punch mark is upward
• Tighten door open stopper bolt (3) to specified torque. Tightening torque
Door open stopper bolt (a): 21 N·m (2.1 kgf-m,
15.5 lb-ft)
• Adjust door latch striker position referring to “Front Door Lock Assembly Removal and Installation in
Section 9F”.
• Adjust front door cushion so that door becomes flush with side body.
• After installation, open and close the door to check looseness.
I4RS0A9A0007-01
I4RS0A9A0008-01

Downloaded from www.Manualslib.com manuals search engine 9J-5 Hood / Fenders / Doors:
Rear Door Assembly ComponentsS7RS0B9A06007
Rear Door Assembly Removal and InstallationS7RS0B9A06008
Refer to “Front Door Assembly Removal and Installation” as removal and installation procedures are basically the
same. However, note the following.
• Tighten rear door hinge bolts and nuts to specified torque referring to “Rear Door Assembly Components”.
2
2
(a)4
(a)4
(a)7
(a)7
(b)53
6
1
I4RS0A9A0009-01
1. Door panel 4. Rear door hinge bolt7. Rear door hinge nut
2. Door hinge : Apply lithium grease 99000-25010 to rotating part.
: Apply sealant 99000-31110 to contact face. 5. Door open stopper bolt
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Door open stopper 6. Rear door opening weather-strip: 21 N⋅m (2.1 kgf-m, 15.5 lb-ft)

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-6
Rear End Door Assembly ComponentsS7RS0B9A06009
Rear End Door Assembly Removal and
Installation
S7RS0B9A06010
WARNING!
Be careful enough when you open and shut
with door balancer has not adhered to Rear
end door.
Otherwise, Rear end door doses in weight
and is injured.

Removal1) Remove rear end door trim (1).
2) Remove related section of head lining and rear trim.
3) Disconnect rear end door harness couplers (2) and washer hose (3).
4) Remove rear end door balancers (4).
5) Remove door hinge nuts (5) and remove rear end door assembly (6).
3
(a)
(a)
12
6
5
[A]
1
7
9
8
(b)
4
I6RS0B9A0001-01
[A]: Rear end door spoiler installation position 4. Rear end door balancer
: Never disassemble rear end door
balancer. 8. Cap
1. Rear end door panel assembly 5. Rear end door trim9. Rubber nut
2. Rear end door window glass 6. Rear end door opening wether-strip: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Rear end door hinge : Apply lithium grease 99000-25010 to door hinge
moving section.
: Apply sealant 99000-31110 to contact face. 7. Rear end door spoiler
: 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
“A”
“B”
“B”
“A”“B”“A”“A”“A”
“A”“A”“A”
“A”
1
6
5 4
2
3
2
4
I4RS0A9A0011-01

Downloaded from www.Manualslib.com manuals search engine 9J-7 Hood / Fenders / Doors:
WARNING!
Handling of Rear End Door Balancer
(Damper)
• Handle balancer carefully. Do not scar or scratch exposed surface of its piston rod,
and never allow any paint or oil to stick to
its surface.
• Do not turn piston rod with balancer fully extended.
• Do not disassemble balancer (1) because its cylinder is filled with gas.
Discarding of Rear End Door Balancer
(Damper)
• The gas itself in balancer is harmless but it may issue out of the hole together with
chips generated by th e drill (2). Therefore,
be sure to wear goggle when drilling.
• Using a 2 to 3 mm (0.08 to 0.12 in.) drill (2),
make a hole to remove gas inside as
shown before discarding.

Installation
Reverse removal procedure noting the following.
• Tighten rear end door balancer bolt to specified torque.
Tightening torque
Rear end door balancer bolt (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft) • Secure wiring harness (1).
• Adjust door latch striker position by referring to “Rear
Door Lock Assembly Removal and Installation in
Section 9F”.
• Adjust door cushion so that door contacts body when closed.
• Apply sealant to contact face “A” of door hinge (1) and apply grease to rotating part “B” of hinge (1).
Specified sealant and grease.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
“B”: Grease 99000–25010 (SUZUKI Super Grease
A)
I2RH019A0010-01
(a)
(a)
I4RS0A9A0013-01
1
I4RS0A9A0012-01
I2RH019A1012-01

Downloaded from www.Manualslib.com manuals search engine 10B-1 Body Electrical Control System:
Control Systems
Body Electrical Control System
Precautions
Precautions in Diagnosing TroubleS7RS0BA200001
• Diagnostic information stored in BCM memory can be cleared as well as checked by using SUZUKI scan tool.
Before using scan tool, read its Operator ’s (Instruction) Manual carefully to have good understanding as to what
functions are available and how to use it.
• Be sure to read “Precautions for Electrical Circuit Serv ice in Section 00” before inspection and observe what is
written there.
• Communication of ECM, TCM (if equipped), ABS/ESP ® control module, steering angle sensor (ESP ® model),
keyless start control module (if equipped), combinatio n meter and BCM is established by CAN (Controller Area
Network). For detail of CAN communication for BCM, refer to “CAN Communication System Description”.
Therefore, handle CAN communication line with care referr ing to “Precaution for CAN Communication System in
Section 00”.
General Description
BCM General DescriptionS7RS0BA201001
The Body electrical Control Module (BCM) is incorporated in junction block assembly. Do not attempt removal of BCM
from junction block assembly as it may cause contact failure.
The BCM incorporates relays and controllers which are used for the following systems and controls them.
• Power door lock
• Keyless entry (if equipped)
• Door lock function of keyle ss start system (if equipped)
• Rear wiper
• Combination meter
• Interior light
• Warning buzzer
• Rear end door window defogger and door mirror heater (if equipped)
• Rear end door opener
• Theft deterrent light
Also, the BCM has a function to cause the interior light and open door warning lamp in the combination meter to turn
off when any door is left open for longer than 15 minutes to reduce wasteful battery consumption.
In addition, it is possible to check operation of actuator whic h is controlled by BCM by using the output test function of
SUZUKI scan tool to operate actuator simulatively.

Downloaded from www.Manualslib.com manuals search engine 10B-39 Body Electrical Control System:
Repair Instructions
BCM (Included in Junction Block Assembly)
Removal and Installation
S7RS0BA206001
CAUTION!
Do not attempt removal of BCM from junction
block assembly as it may cause contact
failure.
If there is faulty condition in BCM, replace
junction block assembly.

Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove dash side trim (1) and steering column hole cover (2).
4) Remove junction block assembly mounting nuts (3).
5) Disconnect connectors from BCM and junction block assembly.
6) Detach wiring harness clamp from junction block assembly.
Installation
Reverse removal procedure for installation, noting
following points.
• Connect connectors securely.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Outside Air Temperature Sensor Removal and
Installation
S7RS0BA206002
For removal and installation, refer to “Outside Air
Temperature Sensor Removal and Installation (If
Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0BA206003
For inspection, refer to “Outside Air Temperature Sensor
Inspection (If Equipped) in Section 9C”.
Security Alarm Mode Selection Procedure (If
Equipped)
S7RS0BA206004
Security alarm mode can be selected by performing the
following procedure.
1) Confirm that all doors are closed, all doors are unlocked and ignition key is inserted in ignition key
cylinder.
2) Remove ignition key from ignition key cylinder.
3) Perform Step a) through e) described below within 15 seconds.
a) Insert ignition key (1) in ignition key cylinder (2).
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) twice.
d) Insert ignition key in ignition key cylinder.
e) Push lock side (3) of driver side manual lock switch (4) 3 times.
4) When Step 3) is completed, the mode changes to the next one automatically. The warning buzzer
(located in BCM) sounds by the number of specified
for each mode as follows.
• Changed from A mode to B mode: Buzzer sounds 4 times
• Changed from B mode to A mode: Buzzer sounds once
4. BCM 5. Junction block assembly
I4RS0BA20010-01
4
3
1
2
I5RS0DA20007-01