Part SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9E-11 Glass / Windows / Mirrors:
Rear Door Glass Removal and InstallationS7RS0B9506007
Removal1) Remove rear door inner garnish (1).
2) Remove door trim mounting screws (2).
3) Remove door trim (1) as shown. And disconnect power wi ndow switch lead wire at
coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Detach rear part of glass run from door sash (1), and
remove door sash (1).
7) Remove door glass (2) as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new one.
• Tighten door sash mounting screw and bolts.
Door sash mounting screw and bolt tightening
order
(a) → (b) → (c)
• Secure door sealing cover (1) with adhesive (2).
“A”
“A”
“A”
2
2 1
I4RS0A950016-01
“A”
“A”
“A”
“A”“A”
“A”
“A”
1
I4RS0A950017-01
1
2
I4RS0A950018-01
1
1
2
I4RS0A950019-01
(a)
(b)
(c)
I4RS0A950020-01
1
2
I4RS0A950021-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-12
• Install rear door trim.Rear door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6)
Rear Door Window Regulator Removal and
Installation
S7RS0B9506008
Removal
1) Remove door glass referring to “Rear Door Glass Removal and Installation”.
2) Disconnect power window mo tor lead wire at coupler
and loosen clamp.
3) Loosen regulator mounting screws (1), and then remove rear window regulator (2). Installation
Reverse removal procedure noting the following.
• Apply grease to sliding and rotating portions of
window regulator.
: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten rear door window regulator attaching screws. Rear door window regulator screw tightening
order
(a) → (b)
Rear Door Window Regulator InspectionS7RS0B9506009
Check the following point:
• Check regulator sliding and rotating parts.
• Check rollers for wear and damage.
“A”
1
2
3 45
6
“A”
“A”
“A”“A”
“A”
“A”
I4RS0A950022-01
1
1 2
I4RS0A950023-01
(a) (b)
I4RS0A950024-01

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-3
Diagnostic Information and Procedures
Power Door Lock System Symptom DiagnosisS7RS0B9604001
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Power Door Lock System Operation InspectionS7RS0B9604002
1) Check the following operation:
a) Turn the driver side key cylinder is turned LOCK once, check all doors lock.
b) Turn the driver side door key cylinder is turned UNLOC K position with door key twice, check all doors unlock.
If malfunction is found, go to “Power Door Lock System Symptom Diagnosis”.
Condition Possible cause Correction / Reference Item
All door can not be locked
/ unlocked by all of
switches Circuit fuse blown
Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
All door can not be locked
/ unlocked by only power
door lock switch Circuit fuse blown
Replace fuse and check for short circuit.
Power door lock switch faulty Check power door lock switch referring to
“Power Door Lock Switch Inspection”.
Wiring harness connected to power door
lock switch faulty Repair.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
All door can not be locked
/ unlocked by only key
cylinder switch Circuit fuse blown
Replace fuse and check for short circuit.
Key cylinder switch faulty Check key cylinder switch referring to “Door
Key Cylinder Switch Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Only one door can not be
locked / unlocked Power door lock actuator faulty
Check actuator referring to “Power Door Lock
Actuator Inspection”.
Wiring harness connected to applicable
door lock actuator faulty Repair.
BCM faulty Replace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine 9F-4 Security and Locks:
Keyless Entry System Symptom Diagnosis (If Equipped)S7RS0B9604003
NOTE
• Confirm that power door lock system is in good condition before referring to the following possible causes.
• Check each part in the order from the top of the following list.

Condition Possible cause Correction / Reference Item
All door can not be locked
/ unlocked by only
keyless entry transmitter Transmitter battery dead
Replace battery referring to “Replacement of
Transmitter Battery”.
Door switch faulty Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”
and/or “Rear End Door Switch Inspection in
Section 9C”.
Transmitter faulty Replace transmitter.
Key reminder switch in ignition switch
faulty Check ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
Keyless entry receiver faulty Check keyless entry receiver referring to
“Keyless Entry Receiver and Its Circuit
Inspection”.
BCM faulty Replace after making sure that none of above
parts is faulty.
Interior light does not
light when doors are
unlocked by keyless entry
transmitter Wiring or grounding faulty
Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Hazard warning lights do
not light when doors are
locked/unlocked by
keyless entry transmitter Turn signal and hazard warning relay
faulty
Check turn signal and hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection in Section 9B”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Transmitter code can not
be programmed to BCM Door switch faulty
Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”
and/or “Rear End Door Switch Inspection in
Section 9C”.
Keyless entry receiver faulty Check keyless entry receiver referring to
“Keyless Entry Receiver and Its Circuit
Inspection”.
Key reminder switch in ignition switch
faulty Check ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-5
Keyless Entry System Operation InspectionS7RS0B9604004
NOTE
When performing the this inspection, make
sure to have any of the door once opened/
closed after the ignition key has been
removed from the ignition key cylinder.

1) Confirm that power door lock system operates normally, refer to “Power Door Lock System
Operation Inspection”.
2) All doors are closed and unlocked.
3) Check the following operation: a) Push “lock” button (1 ) on transmitter (2) or
remote controller once, and check all doors lock
and hazard waning lights flash once.
b) Push “unlock” button (3) on transmitter (2) or remote controller twice, and check all doors
unlock and hazard waning lights flash twice and
interior light turns on several seconds with the
interior light switch in the middle position. If malfunction is found, go to “Keyless Entry System
Symptom Diagnosis (If Equipped)”.
Door Lock Function of Keyless Start System
Symptom Diagnosis (If Equipped)
S7RS0B9604005
Proceed to “Keyless Start System Symptom Diagnosis in
Section 10E” in case that doors cannot be locked and
unlocked by operating the request switch at the outside
door handle.
Rear End Door Opener System Symptom DiagnosisS7RS0B9604006
NOTE
• Use of SUZUKI scan tool makes it easy to check wh
ether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Rear End Door Opener System Operation InspectionS7RS0B9604007
1) Unlock all doors by using manu al lock switch, keyless entry transmitter, or key cylinder switch.
2) Make sure that latch of rear end door is released from striker when rear end door opener switch is pushed. If malfunction is found, go to “Rear End Door Opener System Symptom Diagnosis”.
1
3
2I4RS0B960013-01
ConditionPossible cause Correction / Reference Item
Rear end door can not be
opened Circuit fuse blown
Replace fuse and check for short circuit.
Rear end door opener switch faulty Check rear end door opener switch referring to
“Rear End Door Opener Switch Inspection”.
Rear end door actuator faulty Check rear end door actuator referring to
“Power Door Lock Actuator Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine 9F-6 Security and Locks:
Repair Instructions
Front Door Lock Assembly ComponentsS7RS0B9606001
Front Door Lock Assembly Removal and
Installation
S7RS0B9606002
Removal1) Remove door mirror trim (1).
2) Remove door trim (3) after removing screws (2) and clips “A” and “B”.
3) Disconnect power window s witch and mirror switch
lead wire at coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Raise window all the way up.
7) Remove door sash (1).
(a)
(b)
6
3
7
1
4
5
2
I4RS0B960003-01
1. Front door latch assembly : Apply lithium grease 99000-25010 to sliding and rotating parts and spring if any. 4. Latch striker 7. Inside handle bezel
2. Outside handle assembly : Apply lithium grease 99000-25010 to sliding part. 5. Shim : 5.0 N
⋅m
(0.5 kgf-m, 4.0 lb-ft)
3. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 6. Key cylinder : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
12
2 3
I4RS0A960003-01
1
2
I4RS0A960004-01
1
I4RS0A960007-01

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-7
8) Remove key cylinder mounting bolt (1), and then remove key cylinder (2).
9) Disconnect door opening control rod (1) from outside handle.
10) Disconnect door lock motor lead wire at coupler. 11) Remove door latch screws (2) and remove door lock assembly (3).
Installation
Reverse removal procedure to install front door lock
assembly noting the following instructions.
• Apply grease to sliding parts of door latch assembly.
: Grease 99000–25010 (SUZUKI Super Grease A)
• Tighten door latch screws to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft) • Move door latch striker (2) up or down so its center
aligns with the center of groove “A” on the door lock
assembly (1) as shown.
Striker should be moved vertically and placed level.
Do not adjust door lock.
Tightening torque
Door latch striker screw (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)
• Move door latch striker (1) sideways to adjust door outer panel surface (2) flush with rear door outer
panel or body outer panel surface (3) as shown.
In order to correctly obtain door lock operation
increase or decrease number of shims inserted
between body and striker (1) to adjust it.
1 2
I4RS0B960005-01
1
2
3
I4RS0A960006-01
(a)
I4RS0A960008-01
3. Shaft
[A]: Front door
[B]: Rear door
I4RS0A960029-01
I3RM0A960013-01

Downloaded from www.Manualslib.com manuals search engine 9F-10 Security and Locks:
Rear Door Lock Assembly ComponentsS7RS0B9606007
Rear Door Lock Assembly Removal and
Installation
S7RS0B9606008
Removal1) Remove rear door glass referring to “Rear Door Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire.
3) Remove door latch mounting screws (1) and remove door latch assembly (2). Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Re
moval and Installation”.
• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
Rear Door Lock Assembly InspectionS7RS0B9606009
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
(a)
(b)
1
7
2
6
3 4
5
I4RS0A960012-02
1. Outside handle
: Apply lithium grease 99000-25010 to sliding part. 4. Latch striker 7. Out side handle cap
2. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 5. Shim : 5.0 N
⋅m (0.5 kgf-m, 4.0 lb-ft)
3. Rear door latch assembly : Apply lithium grease 99000-25010 to sliding part. 6. Inside handle bezel : 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
1
2
I4RS0A960013-01
(a)
I4RS0A960014-01

Downloaded from www.Manualslib.com manuals search engine 9F-16 Security and Locks:
Specifications
Tightening Torque SpecificationsS7RS0B9607001
NOTE
The specified tightening torque is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”
“Rear End Door Lock Assembly Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9608001
NOTE
Required service material is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”

Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Door latch screw 5.0 0.5 4.0 ) / )
Door latch striker screw 10 1.0 7.5 )
Rear end door latch bolt 10 1.0 7.5 )
Rear end door striker screw 23 2.3 17.0 )
MaterialSUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25010)

Downloaded from www.Manualslib.com manuals search engine Seats: 9G-1
Body, Cab and Accessories
Seats
Repair Instructions
Front Seat ComponentsS7RS0B9706001
2
4
1 3
11
6
3
4
6
7
8
(b)
(b)
10
5
(a)
or
94
5
(c)
(b)
10
or
A
A
B
AB
B
A
I6RS0C970001-02
1. Seat cushion 6. Knob or 11. Riser bolt
: Apply thread lock 99000-32100 or 99000-32030
to all around thread part of bolt.
2. Seat back 7. Side air bag module (if equipped) : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Riser nut 8. Side air bag harness (if equipped) : 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
4. Cover or 9. Seat mounting bolt
: Apply thread lock 99000-32100 or 99000-
32030 to all around thread part of bolt. :28 N
⋅m (2.8 kgf-m, 20.5 lb-ft) (Seat lifter type)
35 N ⋅m (3.5 kgf-m, 25.5 lb-ft) (Non seat lifter
type)
5. Seat adjuster 10. Seat back mounting bolt