Tran SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-95
Inspection of Intermittent and Poor
Connections
S7RS0B8204048
Most intermittents are caused by faulty electrical
connections or wiring. When a check for proper
connection is requested in a diagnostic flow, perform
careful check of suspect circuits.
If any abnormality is found, repair or replace as a wire
harness assembly.
• Poor mating of connector halves, or terminals not fully seated in the connector body (backed out).
• Dirt or corrosion on the terminals. The terminals must be clean and free of any foreign material which could
impede proper terminal contact.
However, cleaning the terminal with a sand paper or
the like is prohibited.
• Damaged connector body, exposing the terminals to moisture and dirt, as well as not maintaining proper
terminal orientation with the component or mating
connector.
• Improperly formed or damaged terminals. Check each connector terminal in problem circuits
carefully to ensure good contact tension by using the
corresponding mating terminal included in the
connector test adapter kit (special tool).
If contact tension is not e nough, reform the terminal to
increase contact tension or replace it.
Special tool
(A): 09932-76010 Connector test adapter kit • Poor terminal-to-wire connection.
Check each wire harness in problem circuits for poor
connection by shaking it by hand lightly. If any
abnormal condition is found, change the wire harness
assembly or component parts with new ones.
• Wire insulation which is rubbed through, causing an intermittent short as the bare area touches other
wiring or parts of the vehicle.
• Wire broken inside the insulation. This condition could cause a continuity check to show a good circuit, but if
only 1 or 2 strands of a multi-strand-type wire are
intact, resistance could be far too high.
(A)
I4RS0A820045-01
IYSQ01010028-01
IYSQ01820025-01

Downloaded from www.Manualslib.com manuals search engine 9-iv Table of Contents
Rear End Door Opener System Symptom Diagnosis .......................................................... 9F-5
Rear End Door Opener System Operation Inspection .......................................................... 9F-5
Repair Instructions ........... ................................... 9F-6
Front Door Lock Assembly Components ............ 9F-6
Front Door Lock Assembly Removal and Installation ......................................................... 9F-6
Front Door Lock Assembly Inspection ................ 9F-8
Power Door Lock Switch In spection.................... 9F-8
Door Key Cylinder Switch Inspection .................. 9F-8
Power Door Lock Actuator Inspection ................. 9F-9
Rear Door Lock Assembly Components ........... 9F-10
Rear Door Lock Assembly Removal and Installation ....................................................... 9F-10
Rear Door Lock Assembly Inspection ............... 9F-10
Rear End Door Lock Assembly Components.... 9F-11
Rear End Door Lock Assembly Removal and Installation ....................................................... 9F-11
Rear End Door Lock Assembly Inspection........ 9F-12
Rear End Door Opener Switch Inspection ........ 9F-12
Replacement of Transmitte r Battery ................. 9F-13
Programming Transmitter Code for Keyless Entry System (Vehicle without Keyless Start
System) ........................................................... 9F-13
Keyless Entry Answer Back Function
Change-over Procedure (If Equipped) ............ 9F-14
Keyless Entry Receiver Removal and
Installation ....................................................... 9F-14
Keyless Entry Receiver and Its Circuit Inspection ........................................................ 9F-15
Specifications .... ................................................. 9F-16
Tightening Torque Specifications ...................... 9F-16
Special Tools and Equipmen t ........................... 9F-16
Recommended Service Material ....................... 9F-16
Seats ............. ............................................ 9G-1
Repair Instructions ............................................. 9G-1
Front Seat Components ..................................... 9G-1
Front Seat Removal and In stallation .................. 9G-2
Rear Seat Components...................................... 9G-3
Rear Seat Removal and Installation................... 9G-4
Specifications .... .................................................. 9G-4
Tightening Torque Specifications ....................... 9G-4
Special Tools and Equipmen t ............................ 9G-4
Recommended Service Material ........................ 9G-4
Interior Trim ................. ............................ 9H-1
Repair Instructions ............ ..................................9H-1
Floor Carpet Removal and Installation ................9H-1
Head Lining Removal and Installation.................9H-1
Console Box Components ..................................9H-2
Specifications ..................... ..................................9H-3
Tightening Torque Specifications ........................9H-3
Hood / Fenders / Doors ...... ...................... 9J-1
Repair Instructions ............ .................................. 9J-1
Hood Removal and Installation ........................... 9J-1
Hood Inspection and Adjustment ........................ 9J-1
Front Fender Components .................................. 9J-2
Front Fender Removal and Installation ............... 9J-2
Front Door Assembly Comp onents ..................... 9J-3
Front Door Assembly Removal and Installation ......................................................... 9J-3
Rear Door Assembly Components...................... 9J-5
Rear Door Assembly Removal and Installation ......................................................... 9J-5
Rear End Door Assembly Components .............. 9J-6
Rear End Door Assembly Removal and Installation ......................................................... 9J-6
Specifications ..................... .................................. 9J-8
Tightening Torque Specifications ........................ 9J-8
Special Tools and Equipmen t ............................. 9J-8
Recommended Service Material ......................... 9J-8
Body Structure............... .......................... 9K-1
Repair Instructions ............ ..................................9K-1
Front Bumper and Rear Bumper Components .... 9K-1
Cowl Top Components........................................ 9K-2
Specifications ..................... ..................................9K-3
Body Dimensions ................................................ 9K-3
Panel Clearance................................................ 9K-10
Paint / Coatings ............. ...........................9L-1
General Description ............................................. 9L-1
Anti-Corrosion Treatment Construction............... 9L-1
Plastic Parts Finishing ......................................... 9L-2
Component Location ............ ............................... 9L-3
Sealant Application Areas ................................... 9L-3
Under Coating Application Areas ........................ 9L-8
Anti-Corrosion Compound Application Area ..... 9L-10
Exterior Trim ...... ...................................... 9M-1
Repair Instructions ......... .................................... 9M-1
Roof Molding Components................................. 9M-1
Splash Guard (If Equipped) Components .......... 9M-2

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-2
Symbols and MarksS7RS0B9101003
BatteryGroundNormal fuse Slow blow fuse
Circuit breaker Coil, SolenoidHeater Bulb
Cigarette lighter MotorPump HornSpeaker
Buzzer ChimeCondenser Thermistor Reed switch
Resistance Variable resistance Transistor
NPN PNP
Photo transistor DiodeZener diode L ight emitting diode Photo diode
Piezoelectric element Harness Ring terminal Connector
Connected Not connected
Relay Switch
Normal open Normal closed Open switch Closed switch
I2RH01910910-01IYSQ01910915-01IYSQ01910916-01
IYSQ01910917-01IYSQ01910918-01
IYSQ01910919-01IYSQ01910920-01IYSQ01910921-01IYSQ01910922-01IYSQ01910923-01
IYSQ01910924-01
IYSQ01910925-01IYSQ01910926-01
H
I2RH01910911-01I5JB0B910995-02
IYSQ01910929-01IYSQ01910930-01IYSQ01910931-01IYSQ01910932-01IYSQ01910933-01
IYSQ01910934-01IYSQ01910935-01IYSQ01910936-01IYSQ01910937-01IYSQ01910938-01
IYSQ01910939-01IYSQ01910940-01IYSQ01910941-01IYSQ01910942-01IYSQ01910943-01
IYSQ01910944-01IYSQ01910945-01IYSQ01910946-01IYSQ01910947-01IYSQ01910948-01
I5RW0A910982-01I5RW0A910983-01I5RW0A910984-01I5RW0A910985-01

Downloaded from www.Manualslib.com manuals search engine 9A-11 Wiring Systems:
C: Engine harnessNo./Color Connective position No./Color Connective positionC01/GRY IAC valve C22/- Generator #2
C02/GRY IG Coil #1 C23/BLK Starting motor #1
C03/GRY IG Coil #2 C24/- Starting motor #2
C04/GRY Fuel injector #1 C25/GR Y VSS (Vehicle speed sensor)
C05/GRY Fuel injector #2 C26/GRY Knock sensor
C06/GRY Fuel injector #3 C27/BLU (A/
T) Input shaft speed sensor
C07/GRY Fuel injector #4 C28/GRY
(A/T) Trans axle range sensor
C08/BLK or GRY CMP sensor C29/GRY
(A/T) Shift solenoid
C09/BLK ECT sensor C30/BLK
(M/T) Back-up light switch
C10/GRY EGR stepper motor C31/- Main fuse box C11/BLK Throttle position sensor C32/GRY
(IF EQPD) Current sensor
C12/BLK MAP sensor C33/- Main fuse box
C13/BLK MAF sensor C34/N (A/T) TCM
C14/BLK EVAP canister purge valve C35/N (A/T) TCM
C15/GRY Heated oxygen sensor #1 C36/N Main harness (To E24)
C16/GRN Heated oxygen sensor #2 C37/GRY ECM C17/BLK A/C compressor C38/- Weld splice C18/N Oil pressure switch C39/- Weld splice
C19/BLU VVT solenoid C40/- Weld splice
C20/GRY CKP sensor C41/- Weld splice
C21/GRY or BLK Generator #1

Downloaded from www.Manualslib.com manuals search engine 9A-13 Wiring Systems:
C: Engine harness
D: Oil pressure switch wireNo./Color Connective position No./Color Connective position
C02/GRY IG Coil #1 C24/- Starting motor #2
C03/GRY IG Coil #2 C23/BLK Starting motor #1
C04/GRY Fuel injector #1 C25/GRY
(A/T) VSS (Vehicle speed sensor)
C05/GRY Fuel injector #2 C26/GRY Knock shaft speed sensor
C06/GRY Fuel injector #3 C27/BLU (A/
T) Input shaft speed sensor
C07/GRY Fuel injector #4 C28/GRY
(A/T) Trans axle range sensor
C08/BLK CMP sensor C29/GRY
(A/T) Shift solenoid
C09/BLK ECT sensor C30/BLK
(M/T) Back-up light switch
C10/GRY EGR stepper motor C31/- Main fuse box C12/BLK MAP sensor C32/GRY Current sensor
C13/BLK MAF sensor C33/- Main fuse box
C14/BLK EVAP canister purge valve C34/N (A/T) TCM
C15/BLK Heated oxygen sensor #1 C35/N (A/T) TCM
C16/GRN Heated oxygen sensor #2 C36/N Main harness (To E24) C17/BLK A/C compressor C37/GRY ECM C18/N Oil pressure switch wire (To D02) C38/- Weld splice
C19/BLU VVT solenoid C39/- Weld splice
C20/GRY CKP sensor C40/- Weld splice C21/BLK Generator #1 C42/BLK Electric throttle body C22/- Generator #2
No./Color Connective position No./ColorConnective position
D01/N Oil pressure switch D02/GRY Engine harness (To C18)

Downloaded from www.Manualslib.com manuals search engine 9A-35 Wiring Systems:
Individual Circuit Fuse Box No. 2 (In J/B)S7RS0B910D006
22
28
23
29
37
24
30
38
25
31
39
26
32
40
27
33
41
34
42
35
43
36
44
45USE THE DESINGNATED FUSES AND RELAYS ONLY.
*1: DEICER / RR FOG *2: DIESEL / HID L *3: MTA / HID R
I5RS0B910919-02
No. Fuse Description on the coverProtected circuit
BLANK BLANK BLANK
15 A IG COILCurrent sensor
ECM
Fuel pump relay
Generator
Heated oxygen relay #1
Heated oxygen relay #2
ICM
IG coil #1
IG coil #2
10 A BACKAuto A/C unit
Back-up light switch (M/T)
Air intake control actuator
HVAC control switch
Headlight leveling switch
Headlight leveling actuator (R)
Headlight leveling actuator (L)
KLS ECM
Transaxle range sensor (A/T)
10 A METERBCM
COMB meter
Flasher relay
15 A ACC 1BCM
Power mirror
15 A ACC 2ACC socket or Cigar lighter
Audio
Multi information display
KLS ECM
15 A WIPERCOMB switch
DRL controller
Rear washer motor
Rear wiper motor
Rear wiper relay
Windshield washer motor
Windshield wiper motor
10 A IG1 SIGA/T relay (A/T)
Power steering control module

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-46
A-1 Cranking System Circuit DiagramS7RS0B910E002
Starting motorrelay
W
"A-5"
ECM
P
R N D2LTransaxle
range sensor
C28
E741
4
E31
C231C241
Starting motor
MOFF ON
BLK
1
BLK/GRY
C311
Battery
E24
C361
RED
Individual circuit
fuse box (No.1)
10
30A
36
10A
WHTWHT
M/T
IF EQPD
E24
C361
J/B
A/T
E4110
13
2
4
RED/WHT
2 ST MOT
ST SIG
YEL/GRN
YG
"A-5"
ECM
GRN/WHT
G212
YEL/GRN
YEL/GRN
YEL
YEL/GRN
YEL
YEL
G324
+B1
LOCK
ACC
ON
ST ACC IG1 IG2
STOUT
IN
+B2
21CPP
switch
2
I7RS0B910940-01

Downloaded from www.Manualslib.com manuals search engine 9A-53 Wiring Systems:
J/C
E43
J/C
G16
DLC
G20
G375
E469
E38
G3614
C36 E2415
BLK/ORN
BLK/ORN
BLK/ORN
4
BLK
11
J/C
G15
5
4
516
WHT/RED
C37
GRN/YELGRN/WHT
5 6
YG
BRN
B
P/S
Cont.M
4
"F-3"
25
A
A D
E
AA
PPL/WHT
PPL/WHT
PPL/WHT
PPL/WHT
YEL/GRNWHT/RED
BLK
9
A
PPL
E42
PPLJ/C
ECM
E394
J/B15A RADIO
40
E23
E23
YEL/BLKYEL/REDRED/BLU
13
282620
BLK
2C37
M/T
A/T
48
W
WHT
30
GYGW
BRN/WHTBLU/YEL
28
8
BWBY
IG COIL
#1 Generator
IG COIL
#2
(CAN) "A-3""A-2"
Audio
"G-1"
GRN/WHT
P
7
BCM
Starting motor relay
"A-1"
Transaxle
range sensor
YG"A-1"
ICM
"A-7"
P/S
Cont.M
"F-3"YBYRRBGW"D-7"
Brake light switch
"A-1"Starting motor
PW
PW
G335
WHT/BLKRED/BLK
RBWB
"A-8"
14
6
BCM
A
J/C
E43
APPL
P
E42C
IF EQPD IF EQPD
IF EQPD
I6RS0C910913-03

Downloaded from www.Manualslib.com manuals search engine 9A-55 Wiring Systems:
A-6 A/T Control System Circuit DiagramS7RS0B910E007
GRN/YEL
Brakelight
switch
E47
GRN/YEL
C3520 8 7 19 18
9
85 3 6 2
GRN/YEL
Back-up light
20
RED
"D-8"
R
Transaxle
range sensor
TCM
L23
4
3 position switch
A/T
shift lock solenoid
A/T shift
lever assy
BLK/ORN
16
OFF ON
RED
1
RED
BLK
PNK/BLK
GRN/ORNLT GRN/BLK
C28
P
R ND 2L
PNK/BLK
1
2
E24 C36
17
PNK/BLK
BLK
63
BLK/ORN
18
BLK
14
L24
J/C
E45
L024
J/C
E43
J/C (CAN)
G16
BCM
DLC
G207
G375
E469
4
BLK
BLKBLK
11
J/C
G15
3
G36
E3814
E24
C3615
BLK/ORNBLK/ORN
5
23
GRN
RED/BLK
7
E24
C3619
E4114
RED/BLK
PNK
15A
STOP
LAMP8
GRN/WHT
GW
"D-7"
Brake light
3
4
J/B
L018
1
24
10ABACK
A
A
B
B A
A
PPL/WHT
PPL/WHT
PPL/WHT
PPL/WHT
A
A
D
E
LT GRN
P
"A-5"
VSS
PPL
25
R
C36E245
Lg
GY
PB
PW
9
A
Individual circuit
fuse box (No.1)
WHT/BLKRED/BLK
RBWB
BCM
"A-8"
14
6
BLK/ORN
15ARADIO40
G335
WHT/RED
B
B
J/C
G17
WHT/RED
16
J/C
E42
IF EQPD
E24 C36
I7RS0B910915-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-86
D-8 Back-Up Light System Circuit DiagramS7RS0B910E029
BLKBLK
141313
CC
C
J/C
L74CL28
Back-up light
switch
Back-up light (R)
RED
RED
RED/BLK
RED/BLK
ON
OFF J/B
10A
24BACK
E24
C3619
C302
1 20
L431L201
RED
RED
RED
M/T
L063
E4111
J/B
P R N D2LTransaxle
range sensor
RED/BLK
C28
R
RED
8
RED
"A-6"
TCM
R
E4114
7
5 5
Reverse signal pick-up
(For optional navigation)
5RED
(L)
Back-uplight (R)
(L)
M13A engine, M15A engine M16A engine
BLK
BLK
BLKBLK
F
M042
RED
REDRED
REDRED
1
M052
1
1L70
M012
3
A/T
I7RS0B910930-01