7-1 SUZUKI SWIFT 2008 2.G Service Owner's Guide

Downloaded from www.Manualslib.com manuals search engine 1A-146 Engine General Information and Diagnosis:
Non ESP® model
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
REDWHTE03-6E03-12
6
3
7
REDWHT
1
[B]
[A]
G37E46
1234567
1234567
891011
891011
121314 121314
151617
18
19202122 [D]65
1615 14131211 43
2423 2122 10 9 8 7
21
1920 1817
C3417 16
26 2515 14
65 3
42
13 12
23 2224 1110 9
212019 87
18
1
C35
[E]
REDWHTC37-13C37-12REDWHTC34-17C34-7
2
1234567891011
141516
36 34 33 32 31 30 29 24 23
37
181920
[C] [F]
G49
E23-3E23-18
4
REDWHTG28-7G28-9REDWHTG49-19G49-18
5
REDWHTE03-10E03-8
G37-4G37-2
REDWHTE46-1E46-2REDWHTREDWHTG28-8G28-10
RED/BLKWHT/BLKG37-3G37-1
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
E23C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
G281234567
8
910111213141516
1718
19
20
212223242526272829303132
I6RS0C110027-01
[A]: BCM connector (viewed from harness side) 1. ECM
[B]: ECM connector (viewed from harness side) 2. TCM (A/T model)
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: TCM connector (viewed from harness side) 4. Combination meter
[E]: Keyless start control module connector (viewed from harness side) 5. Keyless start control module
[F]: ABS control module connector (viewed from harness side) 6. ABS control module
DTC detecting conditionTrouble area
Transmission error that is inconsistent between
transmission data and transmission monitor (CAN bus
monitor) data is detected more than 7 times continuously.
(1 driving detection logic) •ECM
•BCM
• ABS/ESP®
control module
• TCM (A/T model)
• Keyless start control module
• Combination meter
• Steering angle sensor (ESP ® model)
• CAN communication circuit

Downloaded from www.Manualslib.com manuals search engine 1A-152 Engine General Information and Diagnosis:
DTC P2101: Throttle Actuator Control Motor Circuit Range / PerformanceS7RS0B1104067
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Keep the accelerator pedal at idle position for 2 seconds.
4) Keep the accelerator pedal at fully depressed position for 2 seconds.
5) Repeat Step 3) and 4) for 3 times.
6) Check DTC.
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5VBLK/REDBLK/RED
BLK/YEL
12BLK/YEL
BLK/YEL
BRN/WHT
E23-1
E23-60
C37-58
C37-15 C37-30
BLK/ORN
BLKBLKE23-31 BLK
BLK/RED
BLU/ORN
RED/YELYEL/BLU
LT GRN/RED
LT GRN/BLK
RED
GRN
WHT
BLK
E23-16
E23-45
E23-32
C37-45
C37-44
C37-41C37-42
C37-40
C37-54
C37-43
1-1
1-2
1-3 3
4
5
8 67
10
9
E23-29 GRNBLK/WHTWHT
BLK/RED
I6RS0C110015-01
1. Electric throttle body assembly
3. ECM 8. “IG ACC” fuse
1-1. Throttle actuator 4. Main relay9. “IG COIL” fuse
1-2. TP sensor (main) 5. Individual circuit fuse box No.1 10. Ignition switch
1-3. TP sensor (sub) 6. “TH MOT” fuse
2. Throttle actuator control relay 7. “FI” fuse
DTC detecting condition Trouble area
Monitor signal of throttle actu ator output (duty output) is
inconsistent with throttle actuator control command.
(1 driving detection logic) • Throttle actuator circuit
• Electric throttle body
•ECM

Downloaded from www.Manualslib.com manuals search engine 1A-168 Engine General Information and Diagnosis:
DTC P2135: Throttle / Pedal Position Sensor / Switch “A”/“B” (Main / Sub) Voltage CorrelationS7RS0B1104076
Wiring Diagram9
Ground circuit check
1) Remove ECM from its br acket with ECM connectors
connected.
2) Check for proper connection of ECM connector at “E23- 51” terminal.
3) If OK, measure resistance between “E23-51” terminal of ECM connector and engine ground.
Is resistance below 5
Ω? “WHT” wire is open or
high resistance circuit.
Faulty ECM ground
circuit. If circuit is OK,
substitute a known-
good ECM and recheck.
10 APP sensor check
1) Check APP sensor (sub) re ferring to “APP Sensor
Assembly Inspection in Section 1C”.
Is output voltage within specified value? Substitute a known-
good ECM and recheck.
Replace APP sensor.
Step Action Yes No
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5VBLK/REDBLK/RED
BLK/YEL
12BLK/YEL
BLK/YEL
BRN/WHT
E23-1
E23-60
C37-58
C37-15 C37-30
BLK/ORN
BLKBLKE23-31 BLK
BLK/RED
BLU/ORN
RED/YELYEL/BLU
LT GRN/RED
LT GRN/BLK
RED
GRN
WHT
BLK
E23-16
E23-45
E23-32
C37-45
C37-44
C37-41C37-42
C37-40
C37-54
C37-43
1-1
1-2
1-3 3
4
5
8 67
10
9
E23-29 GRNBLK/WHTWHT
BLK/RED
I6RS0C110045-01
1. Electric throttle body assembly
3. ECM 8. “IG ACC” fuse
1-1. Throttle actuator 4. Main relay9. “IG COIL” fuse
1-2. TP sensor (main) 5. Individual circuit fuse box No.110. Ignition switch
1-3. TP sensor (sub) 6. “TH MOT” fuse
2. Throttle actuator control relay 7. “FI” fuse

Downloaded from www.Manualslib.com manuals search engine 1A-176 Engine General Information and Diagnosis:
Terminal No. Wire
color Circuit Normal voltage Condition Remarks
C37-1 BLU/
YEL Fuel injector No.1
output 10 – 14 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
10 – 14 V
(“Reference
waveform No.1: ”,
“Reference waveform No.2: ” and
“Reference waveform No.22: ”) Engine running at idle
after warmed up engine.
Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.
C37-2 BLU/
WHT Fuel injector No.2
output 10 – 14 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
10 – 14 V
(“Reference
waveform No.1: ” and
“Reference waveform No.3: ”) Engine running at idle
after warmed up engine.
Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.
C37-3 GRN/
ORN EGR valve
(stepper motor coil
2) output 10 – 14 V Ignition switch turned ON. —
*0 – 1 V ↑↓
10 – 14 V
(“Reference
waveform No.4: ”) Ignition switch is turned to
ST (cranking) position. Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.
C37-4 GRN/
RED EGR valve
(stepper motor coil
1) output 10 – 14 V Ignition switch turned ON. —
*0 – 1 V
↑↓
10 – 14 V
(“Reference
waveform No.4: ”) Ignition switch is turned to
ST (cranking) position. Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.
C37-5 GRN/
WHT Ignition coil No.2
and No.3 output 0 – 0.6 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
3 – 5 V
(“Reference
waveform No.5: ” and
“Reference waveform No.6: ”) Engine running at idle
after warmed up engine.
Output signal is active
high pulse. Pulse
frequency varies
depending on engine
speed.
C37-6 GRN/
YEL Ignition coil No.1
and No.4 output 0 – 0.6 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
3 – 5 V
(“Reference
waveform No.6: ”,
“Reference waveform No.7: ” and
“Reference waveform No.22: ”
)Engine running at idle
after warmed up engine.
Output signal is active
high pulse. Pulse
frequency varies
depending on engine
speed.
C37-7 — —— — —
C37-8 BRN/
WHT Generator field coil
monitor signal 10 – 14 V Ignition switch turned ON.
Signal is duty pulse. Duty
ratio varies depending on
vehicle condition.
*0 – 1 V
↑↓
10 – 14 V
(“Reference
waveform No.8: ”) Engine running at idle
after warmed up engine.
C37-9 — —— — —

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-177
C37-10 WHTOxygen signal of
HO2S-1 0 – 1 V Ignition switch turned ON.
—
*Deflects between
over 0.5 V and under 0.45 V
(“Reference
waveform No.10: ” and “Reference
waveform No.11: ”) While engine running at
2,000 r/min. for 1 min. or
longer after warmed up.
C37-11 BRN Oxygen signal of
HO2S-2 4 – 5 V Ignition switch turned ON.
—
*Deflects between
over 0.5 V and under 0.45 V
(“Reference
waveform No.12: ”) While engine running at
2,000 r/min. or more after
vehicle running over 30
km/h, 19 mph for 5 min.
C37-12 WHT CAN (low)
(communication
line (active low
signal) to TCM (A/T
model) *0.5 – 2.5 V
(“Reference
waveform No.13: ”) Ignition switch turned ON
with engine stop. CAN communication line
signal is pulse. Pulse
signal displayed with a
regular frequency which
varies depending on
engine condition.
C37-13 RED CAN (high)
communication line
(active high signal)
to TCM (A/T
model) *2.5 – 4.5 V
(“Reference
waveform No.13: ”)
C37-14 GRY/
RED Output of 5 V
power source for
MAP sensor, A/C
refrigerant
pressure sensor
4.5 – 5.5 V Ignition switch turned ON. —
C37-15 BLK Ground for ECM Below 0.3 V Ignition switch turned ON. —
C37-16 BLU/
RED Fuel injector No.3
output 10 – 14 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
10 – 14 V
(“Reference
waveform No.1: ” and
“Reference waveform No.14: ”) Engine running at idle
after warmed up engine.
Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.
C37-17 BLU/
ORNFuel injector No.4
output 10 – 14 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
10 – 14 V
(“Reference
waveform No.1: ” and
“Reference waveform No.15: ”) Engine running at idle
after warmed up engine.
Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.
C37-18 BRN/
YEL EGR valve
(stepper motor coil
4) output 10 – 14 V Ignition switch turned ON. —
*0 – 1 V ↑↓
10 – 14 V
(“Reference
waveform No.4: ”) Ignition switch is turned to
ST (cranking) position. Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.
C37-19 WHT/
RED EGR valve
(stepper motor coil
3) output 10 – 14 V Ignition switch turned ON. —
*0 – 1 V ↑↓
1

0 – 14 V
(“Reference
waveform No.4: ”) Ignition switch is turned to
ST (cranking) position. Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.
Terminal
No. Wire
color Circuit Normal voltage
ConditionRemarks

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-185
Reference waveform No.2
No.1 fuel injector signal (2) with engine idling
Reference waveform No.3
No.2 fuel injector sig nal (2) with engine idling Reference waveform No.4
EGR valve signal
Reference waveform No.5
Ignition coil No.2 and No.3 signal (2) with engine idling
Measurement
terminal
CH1: “C37-20” to “C37-58”
CH2: “C37-1” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
3. 720 ° crank angle
Measurement
terminal CH1: “C37-20” to “C37-58”
CH2: “C37-2” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
3. 720 ° crank angle
I6RS0C110028-01
I6RS0C110029-01
Measurement
terminal CH1: “C37-4” to “C37-58”
CH2: “C37-3” to “C37-58”
CH3: “C37-19” to “C37-58”
CH4: “C37-18” to “C37-58”
Oscilloscope
setting CH1: 20 V/DIV, CH2: 20 V/DIV
CH3: 20 V/DIV, CH4: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition Engine at cranking
1. EGR valve stepper motor coil 1 signal
2. EGR valve stepper motor coil 2 signal
3. EGR valve stepper motor coil 3 signal
4. EGR valve stepper motor coil 4 signal
5. ON signal
6. OFF signal
Measurement
terminalCH1: “C37-20” to “C37-58”
CH2: “C37-5” to “C37-58”
Oscilloscope
setting CH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
3. 720 ° crank angle
I4RS0B110053-01
I6RS0C110030-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-187
Reference waveform No.10
HOS2-1 signal (1) with engine idling
Reference waveform No.11
HO2S-1 heater signal (2) with engine idlingReference waveform No.12
HO2S-2 heater signal (4) with engine idling
Reference waveform No.13
CAN communication line signal from TCM with ignition
switch turned ON
Measurement
terminal
CH1: “C37-10” to “C37-57”
CH2: “C37-46” to “C37-58”
Oscilloscope
setting CH1: 500 mV/DIV, CH2: 20 V/DIV
TIME: 1 s/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
2. HO2S-1 heater signal
Measurement
terminal CH1: “C37-10” to “C37-57”
CH2: “C37-46” to “C37-58”
Oscilloscope
setting CH1: 500 mV/DIV, CH2: 10 V/DIV
TIME: 200 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. HO2S-1 signal
3. OFF signal
4. ON signal
5. One duty cycle
I4RS0B110058-01
I4RS0B110059-01
Measurement
terminal CH1: “C37-11” to “C37-57”
CH2: “C37-47” to “C37-58”
Oscilloscope
setting CH1: 500 mV/DIV, CH2: 10 V/DIV
TIME: 2 s/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Vehicle driving at 60 km/h (37 mph) for 10 min.
• Engine at specified idle speed
1. HO2S-2 signal upper limit
2. HO2S-2 signal lower limit
3. Normal waveform range
Measurement
terminal CH1: “C37-13” to “C37-58”
CH2: “C37-12” to “C37-58”
Oscilloscope
setting CH1: 1 V/DIV, CH2: 1 V/DIV
TIME: 40
µs/DIV
Measurement
condition Ignition switch turned ON
(Signal pattern is depending on
engine condition)
1. CAN communication line signal (High)
2. CAN communication line signal (Low)
I4RS0B110060-01
I4RS0B110061-01

Downloaded from www.Manualslib.com manuals search engine 1A-188 Engine General Information and Diagnosis:
Reference waveform No.14
No.3 fuel injector signal (2) with engine idling
Reference waveform No.15
No.4 fuel injector sig nal (2) with engine idling Reference waveform No.16
CMP sensor signal with engine idling
Reference waveform No.17
CMP sensor signal with engine idling
Measurement
terminal
CH1: “C37-20” to “C37-58”
CH2: “C37-16” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
3. 720 ° crank angle
Measurement
terminal CH1: “C37-20” to “C37-58”
CH2: “C37-17” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
3. 720 ° crank angle
I6RS0C110032-01
I6RS0C110033-01
Measurement
terminal CH1: “C37-20” to “C37-58”
CH2: “C37-21” to “C37-58”
Oscilloscope
setting CH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 20 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
2. CKP signal
3. 360 ° crank angle
4. 4 – 5 V
5. 36 – 6 = 30 CKP pulse
Measurement
terminal CH1: “C37-20” to “C37-58”
CH2: “C37-21” to “C37-58”
Oscilloscope
setting CH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 10 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
2. CKP signal
3. 30 ° crank angle
4. 10 ° crank angle
5. 360 ° crank angle
6. 36 – 6 = 30 CKP pulse
I6RS0C110034-01
I6RS0C110035-01

Downloaded from www.Manualslib.com manuals search engine 1A-190 Engine General Information and Diagnosis:
Reference waveform No.21
Throttle actuator output signal with ignition switch turned
ONReference waveform No.22
Ignition coil signal and fuel injector signal with engine
cranking
Reference waveform No.23
MAP sensor signal (1) with ignition switch turned ON
Measurement
terminal
CH1: “C37-45” to “C37-58”
CH2: “C37-44” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
TIME: 2 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Ignition switch turned ON and accelerator pedal at full
depressed position
1. Throttle actuator drive signal (“C37-45” terminal)
2. Throttle actuator drive signal (“C37-44” terminal)
3. ON signal
4. OFF signal
5. One duty cycle
I4RS0B110082-02
Measurement
terminal CH1: “C37-20” to “C37-58”
CH2: “C37-6” to “C37-58”
CH3: “C37-1” to “C37-58”
CH4: “C37-48” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
CH3: 50 V/DIV, CH4: 10 V/DIV
TIME: 200 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at cranking
1. Cylinder reference signal (CMP reference signal)
2. Ignition coil No.1 and No.4 signal
3. No.1 fuel injector signal
4. Engine start signal
Measurement
terminal CH1: “C37-53” to “C37-55”
CH2: “C37-54” to “C37-55”
Oscilloscope
setting CH1: 2 V/DIV, CH2: 1 V/DIV
TIME: 200 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Ignition switch turned ON
2. TP sensor signal
I6RS0C110038-01
I4RS0B110070-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-193
Reference waveform No.32
VSS signal at 30 km/h (19 mph)
Resistance Check1) Remove ECM from its bracket referring to “ECM Removal and Installation in Section 1C”.
CAUTION!
Never touch terminals of ECM itself or connect voltmeter or ohmmeter (2).

2) Connect special tool to ECM connectors securely.
NOTE
Do not connect the other connector of special tool to ECM.

3) Check resistance between each pair of terminals of disconnected connectors (1) as listed in the following table.
CAUTION!
• Be sure to connect ohmmeter probe from wire harness side of coupler.
• Be sure to turn OFF ignition switch for this check.
• Resistance in the following table represents that measured when parts temperature is 20 °C (68 °F).

Measurement
terminal CH1: “E23-25” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Vehicle driving at 30 km/h (19 mph)
1. VSS signal for EPS control module
2. ON
3. OFF
I6RS0C110047-01
1
2
I4RS0A110086-02
Terminals CircuitStandard resistance Condition
C37-47 to E23-29 Heater of HO2S-2 4 – 15 Ω—
E23-46 to E23-1/16 Radiator cooling fan relay No.1 160 – 240 Ω —
E23-60 to E23-29 Main relay 160 – 240 ΩBattery disconnected
and ignition switch
turned ON
E23-15 to E23-29 Fuel pump relay 160 – 240 Ω —
C37-16 to E23-1/16 No.3 fuel injector 10.8 – 18.2 Ω —
C37-17 to E23-1/16 No.4 fuel injector
C37-4 to E23-1/16 EGR valve (st epping motor No.1 coil) 20 – 31 Ω —
C37-29 to E23-1/16 EVAP canister purge valve 28 – 35 Ω —
C37-2 to E23-1/16 No.2 fuel injector 10.8 – 18.2 Ω—