ect sensor SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 10B-11 Body Electrical Control System:
Customer Complaint Analysis
Record details of the problem (failure, complaint) and how it occurred as described by the customer.
For this purpose, use of such a questionnaire form as shown in figure will facilitate collectin g information to the point
required for proper analysis and diagnosis. Customer questionnaire (example)
Problem Symptom Confirmation
Check if what the custom er claimed in “Customer
Questionnaire” is accurately f ound in the vehicle. If that
symptom is found, check whether the symptom is
identified as a failure. (This step should be shared with
the customer if possible.)
DTC Check
Check DTC stored in BCM me mory referring to “DTC
Check”, record it and then clear it referring to “DTC
Clearance”. DTC indicates malfunction that occurred in
the system but does not indicate whether it exists now or
it occurred in the past and the normal condition has been
restored now. To check which case applies, clear DTC
once and check whether or not any fault exists.
Troubleshooting for DTC
Based on the DTC indicated in Step 3 and referring to
applicable DTC flow, locate the cause of the trouble,
namely in a sensor, wire harness, connector, BCM or
other part and repair or replace faulty parts. Body Electrical Control System Symptom Diagnosis
Check the parts or system
suspected as a possible
cause referring to symptom diagnosis of each system.
Check for Intermi ttent Problem
Check parts where an intermit tent trouble is easy to
occur (e.g., wire harness, connector, etc.), referring to
“Intermittent and Poor Connec tion Inspection in Section
00”.
Final Confirmation Test
Confirm that the problem symptom has gone and the
body electrical control system is free from any abnormal
conditions. If what has been repaired is related to the
malfunction DTC, check DTC again and confirm that no
DTC is indicated.
Customers name:
Model:
VIN:

Date of issue:
Date Reg:
Date of problem:
Mileage:

Problem Symptoms
Power door lock system does not operate
Keyless entry system does not operate
Rear end door window defogger does not operate
Rear wiper does not operate
Rear end door opener does not operate
Other
Frequency of Occurrence
Continuous / Intermittent ( times a day, a month)
/ Other

Environmental Condition
Weather:
Fine / Cloudy / Rain / Snow / Other

Temperature: (F )
Diagnostic Trouble Code Normal code / Malfunction code ( )

Warning buzzer does not sound
Interior light does not light
Theft deterrent light does not flush
I5RS0DA20006-01

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Scan Tool Data Definitions
Vehicle Speed (km/h, mph): It is computed based on pulse signals from vehicle speed sensor on transmission.
Outside air Temp ( °C, °F): It is detected by outside air temperature sensor.
Battery Voltage (V): This parameter indicates battery po sitive voltage inputted to BCM.
Coolant Temp (Engine coolant temperature) ( °C, °F): It is detected by engine coolant temperature sensor.
Engine Speed (RPM): It is computed by reference pulse signals from CMP sensor.
Fuel Consumption (km/l): This parameter indicates the fuel consumption computed by ECM.
Key Reminder Sw (Key reminder switch) (Pulled / Key in): This parameter indicates the state of the key reminder
switch.
Rear Wiper Sw (Rear wiper switch) (ON / INT / OFF): This parameter indicates the state of the rear wiper switch.
Door key Sw (Door key cylinder switch) (Lock / Neutral / Unlock): This parameter indicates the state of the door
key cylinder switch.
Door lock Sw (Manual door lock switch) (Lock / Neutral / Unlock): This parameter indicates the state of the
manual door lock switch.
Driv Door Sw (Driver side d oor switch) (Open / Close): This parameter indicates the state of the driver side door
switch.
Pass Door Sw (Other than driver side door switch) (Open / Close): This parameter indicates the state of the door
switches other than driver side door switch.
Brake Fluid Level (Low / Normal): Low: Brake fluid level is lower than specified level.
Normal: Brake fluid level is higher than MIN level.
Parking Brake Sw (Parking brake switch) (ON / OFF): ON: Parking brake lever is pulled up.
OFF: Parking brake lever is released.
Rear Defogger Sw (Rear end door window defogger switch) (ON / OFF): This parameter indicates the state of
the rear end door window defogger switch.
Tail Light Sw (Lighting switch) (ON / OFF): This parameter indicates the state of the lighting switch.
Driv Seatbelt Sw (Driver seat belt switch) (Fasten / Unfasten): This parameter indicates the state of the driver
side seat belt buckle switch.
Rear end Door Opener (Rear end door opener switch) (ON / OFF): This parameter indicates the state of the rear
end door opener switch.
“3” position Sw (ON/OFF): This parameter indicates the state of the “3 ” position switch included in A/T manual
selector assembly.
Charge lamp (ON / OFF): This parameter indicates the state of the charge system monitor switch.
Oil pressure switch (ON / OFF): This parameter indicates the state of the oil pressure switch.
A/C Switch (ON / OFF): This parameter indicates the state of the air conditioning switch.
Diagnosis Using Output Test Function of SUZUKI Scan Tool
SUZUKI scan tool has the output test function which can force operation of following actuators and relays of the
system controlled by BCM. When a malf unction is found in the system controlled by BCM, execute the output test
which enables easy judgment whether the malfunction is on the input side or output side of BCM. For detailed
information on operation of SUZUKI scan tool, refer to “SUZUKI Scan Tool Operator’s Manual”.
Output Teat Item Controlled Parts
Hazard Warning Light Turn signal and hazard warning relay
Interior (Dome) Light Interior (Dome) light (wh en interior light switch is at DOOR position)
Door Each door lock actuator
Rear end door open Rear end door opener relay
Warning buzzer Warning buzzer (in BCM)
Rear wiper Rear wiper relay
Alarm indicator Theft deterrent light (in information display or clock)
Rear defogger Rear end door window defogger relay

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DTC TableS7RS0BA204004
DTC CheckS7RS0BA204005
Using SUZUKI Scan Tool1) Prepare SUZUKI scan tool.
2) With ignition switch turned OFF, connect it to data link connector (DLC) located on underside of
instrument panel of driver’s side.
Special tool
(A): SUZUKI scan tool 3) Turn ignition switch ON.
4) Read DTC according to
instructions displayed on
SUZUKI scan tool and print it or write it down.
Refer to SUZUKI scan tool operator’s manual for
further details.
If communication between SUZUKI scan tool and
BCM is not possible, check if SUZUKI scan tool is
communicable by connecting it to BCM in another
vehicle. If communication is possible in this case,
SUZUKI scan tool is in good condition. Then check
data link connector and serial data line (circuit) in the
vehicle with which communica tion was not possible.
5) After completing the check, turn ignition switch off and disconnect SUZUKI scan tool from data link
connector.
DTC
(displayed
on SUZUKI scan tool) DTC (indicated
by theft
deterrent light) DTC (displayed on
odometer in
combination meter) Detected item Detecting condition
NO DTC 0000 0000 — No DTC detected
) B1133 1133 b1133 Battery voltage too high Battery voltage too high
) B1141 1141 b1141 Outside air temperature
(ambient temperature) sensor
circuit openSensor output voltage too high
) B1142 1142 b1142 Outside air temperature
(ambient temperature) sensor
circuit short to groundSensor output voltage too low
) B1150 1150 b1150 Air bag communication circuit
malfunctionAir bag communication circuit
open or short to ground
) B1157 1157 b1157 Air bag deployment signal input Air bag deployment signal
inputted
) B1170 1170 b1170 EEPROM access error Memory error
)
U0155 0155 U0155 Lost communication with
instrument panel cluster (IPC)
control moduleReceiving error of BCM from
combination mete
r for specified
time continuously
) U1073 1073 U1073 Control module communication
bus offTransmitting and receiving error
of BCM for specified time
continuously
) U1100 1100 U1100 Lost communication with ECM Receiving error of BCM from
ECM for specified time
continuously
) U1101 1101 U1101 Lost communication with TCM Receiving error of BCM from
TCM for specified time
continuously
) U1144 1144 U1144 Lost communication with
keyless start control moduleReceiving error of BCM from
keyless start control module for
specified time continuously
(A)
I4RS0BA20005-01

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-18
DTC B1141 / DTC B1142 (No. 1141 / No. 1142): Outside Air Temperature (Ambient Temp.) Sensor
Circuit Malfunction
S7RS0BA204009
Wiring Diagram
DTC Detecting Condition and Possible Cause
Flow Test Description
Step 1: Check whether malfunction is in outside air temperature sensor.
Step 2: Check outside air temperature sensor input circuit.
Step 3: Check outside air temperature sensor ground circuit (for DTC B1141).
DTC Troubleshooting
I4RS0AA20010-01
[A]: BCM connector viewed from harness side 3. Junction block assembly
1. Outside air temperature sensor 4. Outside air temperature sensor connector
2. BCM
DTC detecting condition Possible cause
DTC B1141 (DTC No. 1141):
Input signal from outside air temperature sensor is higher
than 4.88 V. • Open in outside air temperature sensor circuit
• Outside air temperature sensor malfunction
• BCM malfunction
DTC B1142 (DTC No. 1142):
Input signal from outside air temperature sensor is lower
than 0.1 V. • Short in outside air temperature sensor circuit
• Outside air temperature sensor malfunction
• BCM malfunction
Step
Action YesNo
1 Check outside air temperature sensor
1) Turn ignition switch to OFF position.
2) Disconnect connector from outside air temperature
sensor.
3) Check outside air temperature sensor for resistance referring to “Outside Air Temperature Sensor Inspection
(If Equipped) in Section 9C”.
Is it in good condition? Go to Step 2.
Replace outside air
temperature sensor.

Downloaded from www.Manualslib.com manuals search engine 10B-19 Body Electrical Control System:
DTC B1150 (No. 1150): Air Bag Communication Circuit MalfunctionS7RS0BA204010
Wiring Diagram
DTC Detecting Condition and Possible Cause
Flow Test Description
Step 1: Check air bag communication circuit.
Step 2: Check air bag communication circuit.
Step 3: Check air bag communication circuit. 2
Check outside air temperature sensor circuit
1) Turn ignition switch to ON position.
2) Measure voltage between “E14-2” terminal of outside air
temperature sensor connector and vehicle body ground.
Is voltage 4 – 6 V? Go to Step 3. Open or short in “YEL/
RED” wire circuit. If OK,
substitute a known-
good BCM (included in
junction block
assembly) and recheck.
3 Check outside air temperature sensor circuit
1) Turn ignition switch to OFF position.
2) Check for proper connection to “E46-8” terminal of BCM
connector.
3) If OK, measure resistance between “E14-1” terminal of outside air temperature sens or connector and vehicle
body ground.
Is resistance 1
Ω or less? Substitute a known-
good BCM (included in
junction block
assembly) and recheck.
Open or high resistance
in “YEL/BLK” wire
circuit.
Step Action Yes No
I4RS0AA20011-01
[A]: Junction block assembly connect
or viewed from harness side 2. BCM
1. SDM 3. Junction block assembly
DTC detecting conditionPossible cause
After ignition switch is turned on, abnormal signal is fed
from SDM to BCM. • Air bag communication circuit open or short
• SDM malfunction
• BCM malfunction

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ESP® model
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
[F] E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
[D] 12345678910
11
141516
36 34 33 32 31 30 29 24 23
37
181920
G49
[A]
E23
C37
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
12
13
238
[C]G28
1234567
8
910
11
1213141516
1718
19
20
212223242526272829303132
[E] G54
109 321
[B]
G37E46
1234567 1234567
8910
11
8910
11
121314 121314
1516171819202122
4
6 1
2
3
REDWHT
REDWHT
REDWHT
REDWHT
E23-3E23-18
E85-42E85-46
E85-13E85-44
G37-4G37-2
REDWHT
REDWHTG49-19G49-18
5
7
WHTG54-9REDG54-10
G28-8G28-10
G28-7REDG28-9WHT
RED/BLKWHT/BLK
REDWHTE46-1E46-2
G37-1G37-3
+BB8
I7RS0BA20005-01
[A]: ECM connector (viewed from harness side)
1. ECM
[B]: BCM connector (viewed from harness side) 2. ESP® control module
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: Keyless start control module connector (viewed from harness side) 4. Steering angle sensor
[E]: Steering angle sensor connector (viewed from harness side) 5. Combination meter
[F]: ESP ® control module connector (viewed from terminal side) 6. Keyless start control module
7. CAN junction connector
8. Data link connector (DLC)
DTC detecting condition Trouble area
BCM can not receive CAN data from combination meter
for longer than specif ied time continuously. • CAN communication circuit
•BCM
• Combination meter

Downloaded from www.Manualslib.com manuals search engine 10B-23 Body Electrical Control System:
DTC TroubleshootingStep Action YesNo
1 DTC check of BCM
Is DTC U0155 (No. 0155) and DTC U1073 (No. 1073)
detected together? Go to “DTC U1073 (No.
1073): Control Module
Communication Bus
Off”.Go to Step 2.
2 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck BCM for DTC.
Is DTC U0155 (No. 0155) detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 Combination meter power and ground circuit check
1) Turn ignition switch to ON position.
Do warning lights in combi nation meter other than key
indicator light light up? Go to Step 4.
Check combination
meter power and
ground circuit. If circuit
is OK, substitute a
known-good
combination meter and
recheck.
4 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors from BCM, combination meter
and steering angle sensor (ESP ® model).
3) Check CAN communication circuit between BCM and combination meter for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 5.
Repair circuit.
5 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules other than Step 4 for open, short and high
resistance.
Is each CAN communication circuit in good condition? Go to Step 6.
Repair circuit.
6 DTC check of BCM
1) Connect connectors of disconnected control modules
communicating by means of CAN.
2) Disconnect connector of any one of control module other than BCM.
3) Recheck BCM for DTC.
Is DTC U0155 (No.0155) detected? Disconnect connectors
of control modules other
than the one whose
connector is
disconnected in Step 2)
one by one and check
that DTC U0155 is
detected by BCM each
time connector is
disconnected. When
DTC U0155 is not
detected by BCM while
checking in this way, go
to description under
“NO” below. If DTC
U0155 is detected by
BCM even when
connectors of all control
modules that use CAN
communication with
BCM are disconnected,
substitute a known-
good BCM and recheck.Check power and
ground circuit of control
module disconnected in
Step 2). If circuit is OK,
substitute a known-
good control module
disconnected in Step 2)
and recheck.

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-24
DTC U1073 (No. 1073): Control Module Communication Bus OffS7RS0BA204014
Wiring Diagram
Refer to “DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control Module”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting DTC detecting condition Trouble area
Transmission error that is inconsistent between transmission data and
transmission monitor (CAN bus monitor) data is detected more than 7
times continuously.
(1 driving detection logic) • CAN communication circuit
• Combination meter
• BCM (included in junction block
assembly)
• TCM (A/T model)
• ABS/ESP ® control module
• Keyless start control module (if equipped)
•ECM
• Steering angle sensor (if equipped)
Step Action YesNo
1 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck DTC.
Is DTC U1073 detected? Go to Step 2.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
2 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control modules
communicating by means of CAN.
3) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 3.
Repair circuit.

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-32
BCM connector “E46”L01-8
“3” position switch
(A/T model) *0 – 1 V
↑↓
10 – 14 V Refer to “Reference waveform No. 2: ”
0 V Ignition switch is at ON positi
on and A/T select lever is at
“2” or “3” position
L01-9 — — —
L01-10 Driver side door lock actuator
control (Unlock) (if equipped) 10 – 14 V Unlock signal is output for driver side door lock actuator.
0 V Unlock signal is not output for driver side door lock
actuator.
L01-11 Rear end door opener
actuator control 0 V Rear end door opener actuator is not in operation
10 – 14 V Rear end door opener actuator is in operation
L01-12 Manual door lock switch
(Lock) 10 – 14 V
Manual door lock switch is at any position other than lock
position
0 V Manual door lock swit ch is at lock position
L01-13 — — —
L01-14 Driver side seat belt switch *0 – 3 V
↑↓
10 – 14 V Refer to “Reference waveform No. 3: ”
0 V Ignition switch is at ON position and driver side seat belt
is unfastened
L01-15 Door switch (other than driver
side door and rear end door) 10 – 14 V
Rear right and left side door and passenger side door are
closed
0 V Any one of the door is opened (except driver side door
and rear end door)
L01-16 Driver side door key cylinder switch (Lock) 10 – 14 V
Driver side door key cylinder switch is at any position
other than lock position
0 V Driver side door key cylinder switch is at lock position
L01-17 Driver side door key cylinder
switch (Unlock) 10 – 14 V
Driver side door key cylinder switch is at any position
other than unlock position
0 V Driver side door key cylinder switch is at unlock position
L01-18 — — —
Terminal Circuit Normal voltage Condition
Terminal
CircuitNormal voltage Condition
E46-1 CAN communication line
(high) for ABS/ESP
® control
module *2.5 – 3.6 V
Refer to “Reference waveform No. 4: ”
E46-2 CAN communication line
(low) for ABS/ESP
® control
module *1.6 – 2.5 V
E46-3 — — —
E46-4 Generator “L” terminal 10 – 14 V Engine is running
0 V Ignition switch is at ON position
E46-5 Brake fluid level switch *0 – 3 V
↑↓
10 – 14 V Refer to “Reference waveform No. 1: ”
0 V Ignition switch is at ON position, parking brake lever is
released and brake fluid level is lower than MIN level
E46-6 — — —
E46-7 — — —
E46-8 Sensor ground for outside air
temperature sensor
(if equipped) 0 V
—
E46-9 Serial communication line of
data link connector for ECM,
TCM, ABS and
P/S control
module 8 – 12 V Ignition switch is at ON position
E46-10 Outside air temperature
sensor (if equipped) About 1.5 VIgnition switch is at ON position and outside air
temperature approx. 20
°C (68 °F)

Downloaded from www.Manualslib.com manuals search engine 10B-39 Body Electrical Control System:
Repair Instructions
BCM (Included in Junction Block Assembly)
Removal and Installation
S7RS0BA206001
CAUTION!
Do not attempt removal of BCM from junction
block assembly as it may cause contact
failure.
If there is faulty condition in BCM, replace
junction block assembly.

Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove dash side trim (1) and steering column hole cover (2).
4) Remove junction block assembly mounting nuts (3).
5) Disconnect connectors from BCM and junction block assembly.
6) Detach wiring harness clamp from junction block assembly.
Installation
Reverse removal procedure for installation, noting
following points.
• Connect connectors securely.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Outside Air Temperature Sensor Removal and
Installation
S7RS0BA206002
For removal and installation, refer to “Outside Air
Temperature Sensor Removal and Installation (If
Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0BA206003
For inspection, refer to “Outside Air Temperature Sensor
Inspection (If Equipped) in Section 9C”.
Security Alarm Mode Selection Procedure (If
Equipped)
S7RS0BA206004
Security alarm mode can be selected by performing the
following procedure.
1) Confirm that all doors are closed, all doors are unlocked and ignition key is inserted in ignition key
cylinder.
2) Remove ignition key from ignition key cylinder.
3) Perform Step a) through e) described below within 15 seconds.
a) Insert ignition key (1) in ignition key cylinder (2).
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) twice.
d) Insert ignition key in ignition key cylinder.
e) Push lock side (3) of driver side manual lock switch (4) 3 times.
4) When Step 3) is completed, the mode changes to the next one automatically. The warning buzzer
(located in BCM) sounds by the number of specified
for each mode as follows.
• Changed from A mode to B mode: Buzzer sounds 4 times
• Changed from B mode to A mode: Buzzer sounds once
4. BCM 5. Junction block assembly
I4RS0BA20010-01
4
3
1
2
I5RS0DA20007-01