100 SUZUKI SWIFT 2008 2.G Service Manual Online

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-109
DTC P0335: Crankshaft Position (CKP) Sensor “A” CircuitS7RS0B1104041
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Crank engine for 3 – 5 sec.
4) Check DTC. 7
Knock sensor circuit for high resistance check
1) Turn OFF ignition switch, measure resistance between
“C37-56” terminal of ECM connector and “RED” wire
terminal of knock sensor harness connector.
Is resistance below 5
Ω? Faulty knock sensor. “RED” wire is high
resistance circuit.
Step
Action YesNo
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5V
BLK/RED
BLK/RED
BLK/YELBLK/YEL
BLK/YEL
BRN/WHT
5
9 4
13
3
C37-30C37-15
C37-58
E23-31
BLK/ORN
BLKBLKBLK
10
BLK/RED
BLK/RED
E23-16
E23-60
E23-1
BLK/ORN
1
15
C37-21 5V
7RED/WHTGRN/WHT
GRN
RED
BLK/WHT
YEL/GRN
YEL/GRN
WHT
[A]: YEL
[B]: YEL/GRN
68
12
11
14
PNK
2
WHT
WHT/BLU
C37-48
E23-30
E23-29
I6RS0C110016-01
[A]: For A/T model 5. Ignition switch 11. “ST MOT” fuse
[B]: For M/T model 6. Starting motor 12. “ST SIG” fuse
1. CKP sensor 7. Starting motor control relay 13. “IG COIL” fuse
2. Sensor plate on crankshaft 8. Transmission range switch (for A/T model) 14. “IG ACC” fuse
3. ECM 9. Main fuse box 15. To CMP sensor
4. Main relay 10. “FI” fuse
DTC detecting condition Trouble area
No CKP sensor signal for 2 se c. even if starting motor
signal is inputted at engine cranking.
(1 driving cycle detection logic) • CKP sensor circuit open or short
• Sensor plate teeth damaged
• CKP sensor malfunction, foreign material being attached
or improper installation
•ECM
• Engine start signal circuit malfunction

Downloaded from www.Manualslib.com manuals search engine 1A-110 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 CKP sensor and connector for proper installation check
Is CKP sensor installed properly and connector connected
securely? Go to Step 3.
Correct.
3 Wire harness and connection check
1) Disconnect connector from CKP sensor with ignition
switch turned OFF.
2) Check for proper connection to CKP sensor at “BLK/ RED”, “PNK” and “BLK/ORN” wire terminals.
3) If OK, turn ON ignition switch and check voltage at “BLK/ RED”, “PNK” and “BLK/ORN” wire terminals of
disconnected CKP sensor connector.
CKP sensor voltage
Terminal “B+”: 10 – 14 V
Terminal “Vout”: 4 – 5 V
Terminal “GND”: 0 V
Is check result satisfactory? Go to Step 7. Go to Step 4.
4 Was terminal “Vout” voltage in Step 3 within specification? Go to Step 5. “PNK” wire is open or
shorted to ground /
power supply circuit.
If wire and connection
are OK, substitute a
known-good ECM and
recheck.
5 Ground circuit check
1) Turn ignition switch to OFF position.
2) Measure resistance between “BLK/ORN” wire terminal
of CKP sensor connector and engine ground.
Is measured resistance value less than 3
Ω? Go to Step 6. “BLK/ORN” wire is open
or high resistance.
I2RH0B110048-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-111
DTC P0340: Camshaft Position (CMP) Sensor “A” CircuitS7RS0B1104042
Wiring Diagram6
Was terminal “B+” voltage in Step 3 within specification? Go to Step 7. “BLK/RED” wire is open
circuit. If wire and
connection are OK,
substitute a known-
good ECM and recheck.
7 Engine start signal check
1) Check starting motor circuit for opening and short
referring to Step 2 of “DTC P0616: Starter Relay Circuit
Low” and Step 3 and 4 of “DTC P0617: Starter Relay
Circuit High”.
Is check result satisfactory? Go to Step 8. Repair or replace.
8 CKP sensor check
1) Check CKP sensor and sensor plate tooth referring to
“Camshaft Position (CMP) Sensor Inspection in Section
1C”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Replace CKP sensor
and/or sensor plate.
Step Action Yes No
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5V
BLK/RED
BLK/RED
BLK/YELBLK/YEL
BLK/YEL
BRN/WHT
5
6 4
8
3
C37-30C37-15
C37-58
E23-31
BLK/ORN
BLKBLKBLK
BLK/RED
BLK/RED
E23-16
E23-60
E23-1
BLK/ORN
1
10
C37-20 5V
GRNBLK/WHT
9
7
RED/YEL
2
WHTE23-29
I6RS0C110017-01
1. CMP sensor 4. Main relay 7. “FI” fuse 10. To CKP sensor
2. Signal rotor 5. Ignition switch 8. “IG COIL” fuse
3. ECM 6. Main fuse box 9. “IG ACC” fuse

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-113
3Wire harness and connection check
1) Disconnect connector from CMP sensor.
2) Check for proper connection to CMP sensor at “BLK/
RED”, “RED/YEL” and “B LK/ORN” wire terminals.
3) If OK, turn ON ignition switch and check voltage at “BLK/ RED”, “RED/YEL” and “BLK/ORN” wire terminals of
disconnected CMP sensor connector.
CMP sensor voltage
Terminal “B+”: 10 – 14 V
Terminal “Vout”: 4 – 5 V
Terminal “GND”: 0 V
Is check result satisfactory? Go to Step 7. Go to Step 4.
4 Was terminal “Vout” voltage in Step 3 within specification? Go to Step 5. “RED/YEL” wire is open
or shorted to ground /
power supply circuit.
If wire and connection
are OK, substitute a
known-good ECM and
recheck.
5 Ground circuit check
1) Turn ignition switch to OFF position.
2) Measure resistance between “BLK/ORN” wire terminal
of CMP sensor connector and engine ground.
Is measured resistance value less than 3
Ω? Go to Step 6. “BLK/ORN” wire is open
or high resistance
circuit.
6 Was terminal “B+” voltage in Step 3 within specification? Go to Step 7. “BLK/RED” wire is open
circuit. If wire and
connection are OK,
substitute a known-
good ECM and recheck.
7 CMP sensor check
1) Check CMP sensor and signal rotor tooth referring to
“Camshaft Position (CMP) Sensor Inspection in Section
1C”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Replace CMP sensor
and/or intake camshaft.
Step Action Yes No
I4RS0B110094-01

Downloaded from www.Manualslib.com manuals search engine 1A-114 Engine General Information and Diagnosis:
DTC P0350: Ignition Coil Primary / Secondary CircuitS7RS0B1104043
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool to DLC.
2) Turn ON ignition switch and clear DTC.
3) Start engine and increase engine speed to 1500 rpm for 5 seconds.
4) Check DTC.
BLK/WHT
GRN
WHT
BLK/ORN
BLKBLK
BLK/WHT
4 3
1 7
GRN/YEL
GRN/WHT
C37-6
C37-5
C37-58
C37-15C37-30
BLKE23-31
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 48 32 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
8BLK/WHT
E23-29
BLK
5 6BLK
2
I6RS0C110018-03
1. Ignition coil assembly for No.1 and No.4 spark plugs
4. No.1 spark plug7. No.4 spark plug
2. Ignition coil assembly for No.2 and No.3 spark plugs 5. No.2 spark plug8. “IG COIL” fuse
3. ECM 6. No.3 spark plug
DTC detecting conditionTrouble area
Ignition signal is not inputted to monitor circuit 5 times or
more continuously. • Ignition coil assembly and/or its circuit
•ECM

Downloaded from www.Manualslib.com manuals search engine 1A-116 Engine General Information and Diagnosis:
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive DetectedS7RS0B1104044
System and Wiring Diagram
I6RS0C110019-02
1. EGR valve5. Fresh air 9. Ignition switch
2. Intake manifold 6. Exhaust gas10. Main relay
3. ECM 7. “IG COIL” fuse11. “FI” fuse
4. Sensed information 8. Main fuse box12. “IG ACC” fuse

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-117
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC confirmation
procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) to 150 °C (302 °F)
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Run engine at idle for 10 min.
5) Drive vehicle and increase engine speed 3000 rpm in 3rd gear.
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting for 5 sec. or more. (Keep fuel cut condition for 5 sec. or more) If fuel cut condition is not ke pt for 5 sec. or more, coast down a slope in engine speed
1000 – 3000 rpm for 5 sec. or more.
7) Stop vehicle and run engine at idle.
8) Check DTC and pending DTC by using scan tool.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
DTC P0401:
Difference in intake manifold absolute pressure between opened EGR valve
and closed EGR valve is smaller than specified value.
(*2 driving cycle detection logic, monitoring once per driving cycle)
DTC P0402:
Difference in intake manifold absolute pressure between opened EGR valve
and closed EGR valve is la rger than specified value.
(*2 driving cycle detection logic, monitoring once per driving cycle) •EGR valve
• EGR passage
• MAP sensor
•ECM
Step
Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Do you have SUZUKI scan tool? Go to Step 3.Go to Step 5.

Downloaded from www.Manualslib.com manuals search engine 1A-120 Engine General Information and Diagnosis:
DTC P0420: Catalyst System Efficiency below ThresholdS7RS0B1104046
System and Wiring Diagram
Circuit Description
ECM monitors oxygen concentration in the exhaust gas which has passed the warm up three way catalytic converter
by HO2S-2. When the catalyst is functioning properly, the variation cycle of HO2S-2 output voltage (oxygen
concentration) is slower than that of HO2S-1 output voltage because of the amount of oxygen in the exhaust gas
which has been stored in warm up three way catalytic converter.
Reference
Oscilloscope waveforms
C37-11
C37-10
C37-57
WHT
BRN
1
3 2
4
5 VYELYEL
BLUWHTBLUWHT 5
I4RS0A110037-01
1. HO2S-1
3. Warm up three way catalytic converter 5. ECM
2. HO2S-2 4. Three way catalytic converter
I2RH01110102-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-121
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temp.: 70 °C, 158 °F to 150 °C (302 °F)
• Altitude (barometric pressure): 2400 m, 8000 ft or less (500 mmHg, 75 kPa or more)

1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Increase vehicle speed to 37 – 62 mph, 60 – 100 km/h. (engine speed: 2500 – 3000 r/min.)
4) Keep above vehicle speed for 10 min. or more (Thr ottle valve opening is kept constant in this step).
5) Stop vehicle and check if DTC / pending DTC exists using sc an tool. If not, check if catalyst monitoring test has
been completed using scan tool. If not in both of above checks (i.e., no DTC / pending DTC and catalyst
monitoring test not completed), check vehicle cond ition (environmental) and repeat Step 3) through 5).
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
Response delay of HO2S-2 signal (shifting delay from rich to lean and
from lean to rich with threshold at 0.45 V) compared to switching cycle
(rich-lean) of A/F feed back is less than specified while vehicle is
running at constant speed and except with high engine load after
warmed up.
(*2 driving cycle detection logic, monitoring once per driving cycle) • Exhaust gas leak
• Warm up three way catalytic converter
malfunction
• HO2S-2 malfunction
• HO2S-1 malfunction
Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Exhaust system visual check
1) Check exhaust system for leaks, damage and loose
connection.
Is it in good condition? Go to Step 3.
Repair or replace
defective part.

Downloaded from www.Manualslib.com manuals search engine 1A-122 Engine General Information and Diagnosis:
DTC P0443: Evaporative Emission System Purge Control Valve CircuitS7RS0B1104047
Wiring Diagram
DTC Detecting Condition and Trouble Area3
HO2S-2 output voltage check
1) Check output voltage of HO2S-2 referring to “DTC
P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage /
High Voltage (Sensor-2)” and “DTC P0137 / P0138: O2
Sensor (HO2S) Circuit Low Voltage / High Voltage
(Sensor-2)”.
Is check result satisfactory? Replace exhaust
manifold (built in warm
up three way catalytic
converter) and exhaust
center pipe (built in
three way catalytic
converter).
Check “BRN” and / or
“YEL” wires for open
and short, and
connections for poor
connection.
If wires and connections
are OK, replace HO2S-
2.
Step Action Yes No
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 48 32 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
BLK/WHT
BLK/RED
BLK/RED
WHTBLK/YELBLK/YEL
BLK/YEL
GRN
BRN/WHT
12V 5V
5
4 2
3 6E23-29
E23-1
E23-60
C37-58
C37-15 C37-30
BLK/ORN
BLKBLKE23-31 BLK
7
8
BLK/REDBLK/REDE23-16
1
C37-29 BLU/BLK
I6RS0C110020-02
1. EVAP canister purge valve
4. Main fuse box7. “FI” fuse
2. Main relay 5. Ignition switch8. “IG ACC” fuse
3. “IG COIL” fuse 6. ECM
DTC detecting conditionTrouble area
Monitor signal of EVAP canister purge valve is different from
command signal. (Circuit open or short)
(2 driving cycle detection logic) • EVAP canister purge valve
• EVAP canister purge valve circuit
•ECM