354 SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 4C-6 Rear Brakes:
Rear Disc Brake Pad InspectionS7RS0B4306004
Check pad lining for wear. When wear exceeds limit,
replace with new one.
CAUTION!
Never polish pad lining with sandpaper. If
lining is polished with sandpaper, hard
particles of sandpaper will be deposited in
lining and may damage disc. When pad lining
requires correction, replace it with a new one.

Rear brake pad thickness (lining thickness)
Standard: 9.0 mm (0.354 in.)
Limit: 1.0 mm (0.039 in.)
NOTE
When pads are removed, visually inspect
caliper for brake fluid leak. Correct leaky
point, if any.

Rear Disc Brake Caliper Disassembly and
Assembly
S7RS0B4306005
Disassembly
CAUTION!
Clean around caliper with brake fluid before
disassembly.

1) Remove disc brake piston (1) by turning piston counterclockwise with special tool.
CAUTION!
Be careful not to damage inside (bore side) of
cylinder.

Special tool
(A): 09945–16060 2) Remove cylinder boot and piston seal (1).
CAUTION!
Be careful not to damage inside (bore side) of
cylinder.

3) Remove bleeder plug and cap from caliper.
4) Remove return spring (1), parking nut (2), washer
(3), lever (4) and shaft cover (5).
I6RS0B431034-01
(A)
1
I6RS0B431013-01
1
I6RS0B431014-01
1
2
3
4
5
I6RS0B431015-01

Downloaded from www.Manualslib.com manuals search engine 4C-10 Rear Brakes:
• Using micrometer, measure thickness of brake disc.If limit value is exceeded, replace brake disc.
Rear brake disc thickness
Standard: 9 mm (0.354 in.)
Limit: 8 mm (0.315 in.)
Specifications
Tightening Torque SpecificationsS7RS0B4307001
NOTE
The specified tightening torque is also described in the following.
“Rear Disc Brake Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
I6RS0B431032-01
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Caliper pin bolt 23 2.3 17 )
Wheel bolt 85 8.5 61.5 ) / ) / )
Brake caliper carrier bolt 60 6.0 43.5 )
Flexible hose joint bolt 23 2.3 17.0 )
Parking nut 27 2.7 19.5 )
Brake pipe flare nut 16 1.6 12.0 )
Caliper carrier bolt 60 6.0 43.5 )

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-52
"E-1"
"E-2"
EGR
stepper motor
PPL
P
"A-6"
AB
AB
CD
CD
ECM
2
3
REDORNGRY/RED
EVAP
thermistor
1
2G09
13
ORN
ORN
E38
G36
BW
Blower
speed
selector
Auto
unit
A/C refrigerant
pressure sensor
E04
C10
BRN/YEL
WHT/REDGRN/RED
6
4312
5
CKP
sensor CMP
sensor VSS
TCM
C37
BLK
3
155830
C25
21
3CDE12CDE23 3
1
CDE31
1 2
3
C08
C20
C37
18 19
4320
219
PNK
RED/YEL
E2354
55
C36
E2410
1
2
3
19
4
RED/WHT
49
BLK/RED
BLK
C012
1 3
IAC
valve
BLU/WHT
GRN/ORN
WHT/BLK
57
4
WHT/BLK
BLK/RED
BLK/ORNBLK/ORNBLK/ORNBLK/ORN
C40Weld splice
BLK/ORNBLK/ORN
C38Weld splice
BLK/REDBLK/RED
BLK/REDBLK/RED
M13A engine M/T, M15A engine M/T
A/T
M13A engine
M15A engine
M16A engine
ABCDE
Manual A/C
Auto A/C
I7RS0B910941-01

Downloaded from www.Manualslib.com manuals search engine 9A-101 Wiring Systems:
G-1 Audio System Circuit DiagramS7RS0B910E037
PPL
PPL
G335
GRY
18141814L37J21
G03 L333 13 2
515 14
4 5
4
5
11
21 1
2 2
1 1
2 2
1 2
1
3
13 4
14 5
15 6
16 11
RY"D-4"RY
WHT/RED
G121
J/C
G17
WHT/RED
J/B15ARADIO
40
RED/YEL
J/C
G31
BCM
"A-8"
Antenna amplifier
WHT/GRN
L39
L33
G0318E37
G354
WHT/GRN
BLU/WHT
BLU/WHT
15A ACC 2
27
BLK
10
Tweeter (L)Front (L)
PNKBLU
J12
J10
Tweeter (R)Front (R)
J04J02
YEL/BLK
YEL/RED
Rear (R)Rear (L)
LT GRN
LT GRN/BLKPNKBLUPNKBLUYEL/BLK
YEL/RED
YEL/BLK
YEL/REDLT GRN
LT GRN/BLK
GRY/RED
GRY
GRY/RED
PNKBLUYEL/BLK
YEL/REDLT GRN
LT GRN/BLKGRY
GRY/RED
12
Audio
RED/YEL
921 0
J22J17
B
B C
C D
DSteering switch
(volume/seek etc)
G27
GRN
1920
BLK/YEL
4 3
L13
J16
4
P
ECM
"A-5"
18
RHD
LHD
Other than indonesian make
Indonesian make
ABC
DC
D
Antenna
L31
J09
L07 J01A
B
L07 J01
L31 J09A
B
IF EQPD
I7RS0B910938-01

Downloaded from www.Manualslib.com manuals search engine 9A-105 Wiring Systems:
E18E19E20E21 E22
IF EQPD
E23 E24 (TO C36) E25E26
RHD
E26 E27E27E28 E29E30
LHD RHD LHD
E31 E32E33E34 E35E36
E37 (TO G35) E38 (TO G36) E39E40
E41 E42E43
E44 (TO L03) E45 (TO L02) E46E47
E48 (TO E50) E49 E50 (TO E48) E51E52
21
MCONF020198-01
12
MCONF020156-01
21
MCONF020197-01
12
3
MCONF030101-01
1
2
MCONF020013-01
123456
202116171819
78910
22232425
12
2726
13
28
313233343536
505146474849
37383940
52535455
11
41
56
42
57
43
58
1415
2930
44
60
45
59
MCONF600003-01
34
7
2
68910
121314
1716
1
5
11
15181920
MCONM200005-01
21
MCONM020043-01
21
MCONF020114-01
1
2
MCONF020170-01
21
MCONF020201-01
1
2
MCONF020169-01
1
2
345
MCONF050015-01
1
2
345
MCONF050015-01
1
2
345
MCONF050015-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
381371251015
14914
2611
MCONM150001-01
54 32 167910
20 19 18 17 16 15 14 13 12 118
MCONM200008-01
1 234
5 678 910
MCONF100003-01
21
MCONF020202-01
6
5
4
3
2
17
11
10
9
8 15
14
13
12 16
MCONF160034-01
CC
AABB
DE
DD
EE
MCONF120059-01
CC
AABB
DE
DD
EE
MCONF120059-01
12
34
MCONF040095-0110 1
6111415 16 171213
2
734
85
9
MCONF170009-01
12567
8
9 1011121314
34
MCONF140012-01
12
34
MCONF040009-01
21
7654
3
8
MCONM080012-01
1
2
MCONF020203-01
2
51
47 6
8
3
MCONF080014-01
1
2
MCONF020204-01
10
11 12 13 14 15 16 17 18 19 123456789
20
MCONF200021-01

Downloaded from www.Manualslib.com manuals search engine 9K-5 Body Structure:
Side Body
Hole to hole distance
Hole to hole distance
I4RS0A9B0005-02
a (a’). Jig hole (φ 8 mm) e (e’). Rear door lower hinge installation rear hole i (i’). Jig hole ( φ 10 mm)
b (b’). Front door upper hinge installation upper hole f (f’). Rear door upper hinge installation upper hole j (j’). Rear door switc h installation hole (large hole)
c (c’). Front door lower hinge installation lower hole g (g’). Jig hole ( φ 10 mm) k (k’). Rear side sill scuff installation hole
d (d’). Bleeding hole h (h’). Curtain air bag clip installation hole
a-d: 1055 mm (41.54 in.) c-e: 1021 mm (40.20 in.) f-j: 835 mm (32.87 in.) a-f: 747 mm (29.41 in.) c-f: 1123 mm (44.21 in.) h-i: 601 mm (23.66 in.)
a-g: 378 mm (14.88 in.) d-g: 1129 mm (44.45 in.) h-j: 817 mm (32.17 in.)
b-c: 383 mm (15.08 in.) e-f: 354 mm (13.94 in.) h-k: 1097 mm (43.19 in.)
b-e: 1085 mm (42.72 in.) e-j: 946 mm (37.24 in.) i-k: 1153 mm (45.39 in.) b-f: 1061 mm (41.77 in.) f-i: 926 mm (36.46 in.)
a-a’: 1039 mm (40.91 in.) e-e’: 1474 mm (58.03 in.) i-i’: 1009 mm (39.72 in.)
b-b’: 1461 mm (57.52 in.) f-f’: 1468 mm (57.80 in.) j-j’: 1327 mm (52.24 in.) c-c’: 1489 mm (58.62 in.) g-g’: 1018 mm (40.08 in.) k-k’: 1472 mm (57.95 in.)
d-d’: 1472 mm (57.95 in.) h-h’: 1022 mm (40.24 in.)