p1638 SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-31
Fail-Safe TableS7RS0B1104006
When any of the following DTCs is detected, ECM enters fail-safe mode as long as malfunction continues to exist but
that mode is canceled when ECM de tects normal condition after that.
)
*P2123 Throttle/pedal position sensor/
switch “D” (main) circuit high
input Output voltage of APP sensor (main) is higher than
specification.
1 driving
cycle
) *P2127 Throttle/pedal position sensor/
switch “E” (sub) circuit low
input Output voltage of APP sens
or (sub) is lower than
specification. 1 driving
cycle
) *P2128 Throttle/pedal position sensor/
switch “E” (sub) circuit high
input Output voltage of APP sensor (sub) is higher than
specification.
1 driving
cycle
) *P2135 Throttle/pedal position sensor/
switch “A”/“B” (main / sub)
voltage correlation Difference between the opening angle based on TP
sensor (main) and the opening angle based on TP sensor
(sub) is more than specification.
1 driving
cycle
) *P2138 Throttle/pedal position sensor/
switch “D”/“E” (main / sub)
voltage correlation Difference between the opening angle based on APP
sensor (main) and the opening angle based on APP
sensor (sub) is more
than specification. 1 driving
cycle
)
U *P2227 Barometric pressure circuit
range/performance Difference of barometric pressure value and intake
manifold pressure value is
more than specification at
engine start. 2 driving
cycles
) *P2228 Barometric pressure circuit low Barometric pressure sens
or voltage is less than
specification. 1 driving
cycle
) *P2229 Barometric pressure circuit
high Barometric pressure sensor voltage is more than
specification. 1 driving
cycle
) P1614 Transponder response error
Refer to “Diagnostic Trouble Code (DTC) Table in Section
10C”. —

) P1615 ID code does not registered
(vehicle equipped with keyless
start system only)
) P1616 Different registration ID codes
(vehicle equipped with keyless
start system only)
) P1618 CAN communication error
(reception error for keyless
start control module) (vehicle
equipped with keyless start
system only)
) P1621 Immobilizer communication
line error
) P1622
EEPROM error
) P1623 Unregistered transponder
) P1625 Immobilizer antenna error
) P1636 Immobilizer information
registration failure
) P1638 Immobilizer information
mismatched
DTC No. Detecting item
Detecting condition
(DTC will set when detecting:) MIL
DTC No.
Detected item Fail-safe operation
) P0031 HO2S heater control circuit low (Sensor-1)
ECM stops air/fuel ratio control.
) P0032 HO2S heater control circuit high (Sensor-1)
) P0102 Mass or volume air flow circuit low input • ECM controls injector drive time (fuel injection
volume) according to throttle valve opening
(closed throttle position or not).
• ECM stops EGR control.
)
P0103 Mass or volume air flow circuit high input
) P0112 Intake air temperature sensor 1 circuit low ECM controls actuators assuming that intake air
temperature is 20 °C (68 ° F).
) P0113 Intake air temperature sensor 1 circuit high

Downloaded from www.Manualslib.com manuals search engine 10-ii Table of Contents
DTC P1615: ID Code Does Not Registered (Vehicle equipped with keyless start system
only) ................................................................10C-9
DTC P1616: Different Registration ID Codes (Vehicle equipped with keyless start system
only) ..............................................................10C-10
DTC P1618: CAN Communication Error (Reception Error for Keyless Start Control
Module) (Vehicle equipped with keyless
start system only) ..........................................10C-11
DTC P1621: Immobilizer Communication Line Error ......................................................10C-12
DTC P1622: EEPROM Reading / Writing Error ..............................................................10C-13
DTC P1623: Unregistered Transponder .........10C-13
DTC P1625: Immobilizer An tenna Error..........10C-14
DTC P1636: Immobilizer Information Registration Failure .......................................10C-14
DTC P1638: Immobilizer Information Mismatched ...................................................10C-15
Inspection of Immobilizer Control Module (ICM) and Its Circuit ....... ...............................10C-16
Repair Instructions ........... ...............................10C-18
Immobilizer Control Mo dule (ICM) Removal
and Installation ..............................................10C-18
Registration of the Ignition Key .......................10C-18
Procedure after ECM Replacement ................10C-18
Special Tools and Equipmen t .........................10C-19
Special Tool ....................................................10C-19
Keyless Start System ....... ......................10E-1
General Description ........................................... 10E-1
Keyless Start System Description ..................... 10E-1
Parts and Functions .......................................... 10E-2
Keyless Engine Start Function .......................... 10E-3
Door Lock Function of Keyless Start System .... 10E-4
Operation Area of Remote Controller................ 10E-5
Alarm Function .................................................. 10E-6
CAN Communication System Description......... 10E-6
Schematic and Routing Diagram ...................... 10E-7 Keyless Start System El ectric Wiring Circuit
Diagram .......................................................... 10E-7
Diagnostic Information and Procedures .......... 10E-8 Precautions in Diagnosing Troubles ................. 10E-8
Self-Diagnosis Function .................................... 10E-8
Keyless Start System Diagn osis Introduction ... 10E-8 Keyless Start System Chec
k ............................. 10E-8
Customer Questionnaire (E xample) .................. 10E-9
Key Indicator Lamp Check .............................. 10E-10
DTC Check...................................................... 10E-10
DTC Table ....................................................... 10E-11
DTC Clearance ............................................... 10E-12
Keyless Start System Symp tom Diagnosis ..... 10E-12
Keyless Start System Operation Inspection .... 10E-13
Door Lock Operation (Keyless Start System) . 10E-14
Inspection of Keyless Start Control Module and Its Circuits .............................................. 10E-14
No DTC Detection After Performing DTC Check ............................................................ 10E-18
Key Indicator Lamp Circuit Check (Key indicator lamp doesn’t light when ignition
knob switch is pushed.) ................................. 10E-20
Keyless Start Control Module Power and Ground Circuit Check .................................... 10E-22
DTC No. 11: Communi cation Error with
Steering Lock Unit ......................................... 10E-23
DTC No. 13 / No. 14: Release Signal Error from Steering Lock Unit / Steering Lock Unit
Malfunction .................................................... 10E-24
DTC No. 21 / No. 22: Internal Error of Keyless Start Control Module (EEPROM reading
error) / (EEPROM writing error) ............ ........ 10E-24
DTC No. 31: Lost Commun ication with BCM .. 10E-25
DTC No. 33: Control Module Communication
Bus Off .......................................................... 10E-27
DTC No. 51 / No. 52 / No. 53: Driver Side / Passenger Side / Rear End Door Request
Switch Failure................................................ 10E-28
Repair Instructions ............ .............................. 10E-30
Antennas and Request Switches Removal and Installation .............................................. 10E-30
Front Door (Driver and Passenger Side), Rear End Door Request Switch Inspection............ 10E-31
Steering Lock Unit Removal and Installation .. 10E-31
Steering Lock Unit Inspection ......................... 10E-31
Front Door Lock Switch In spection ................. 10E-31
Keyless Start Control Module Removal and Installation ..................................................... 10E-32
Remote Controller Inspection.......................... 10E-32
Replacement of Remote Controller Battery .... 10E-32
Registration Procedure for Remote Controller
ID Code ......................................................... 10E-33

Downloaded from www.Manualslib.com manuals search engine 10C-5 Immobilizer Control System:
Diagnostic Information and Procedures
Immobilizer Control System CheckS7RS0BA304001
Diagnostic Trouble Code (DTC) CheckS7RS0BA304002
NOTE
To know how to use SUZUKI scan tool in
detail, refer to its operator’s manual.

Using Scan Tool
1) Turn the ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) (1) located under instrument panel at driver’s
seat side.
Special tool
(A): SUZUKI scan tool 3) Turn the ignition switch to ON position.
4) Check if any DTC is stored
in ECM according to the
instructions displayed on SUZUKI scan tool.
5) After completing the check, turn ignition switch to
OFF position, and then di sconnect SUZUKI scan
tool from DLC.
Using Diagnosis Connector (If equipped)
Refer to “Without Using Scan Tool (Vehicle Equipped
with Diagnosis Connector)” under “DTC Check in
Section 1A”.
Step Action Yes No
1 Immobilizer indicator lamp check
Turn ignition switch to ON position using ignition key.
Does it immobilizer in dicator lamp come on? Go to Step 2.
Check if DTC P1636
and/or P1638 are
detected by ECM
referring to “Diagnostic
Trouble Code (DTC)
Check”. If detected, go
to applicable DTC diag.
flow. If not detected, go
to “Immobilizer Indicator
Lamp Does Not Come
ON with Ignition Switch
ON and Engine Stop”.
2 Immobilizer indicator lamp check
Does it immobilizer indicato r lamp flashes on and off
continuously in Step 1? Check ECM for DTC
referring to “Diagnostic
Trouble Code (DTC)
Check”. Then, Go to
applicable DTC diag.
flow.Go to Step 3.
3 Engine start check
Start engine using ignition key.
Does engine start? Go to Step 4.
Perform “Engine and
Emission Control
System Check in
Section 1A”.
4 Immobilizer indicator lamp check
Check Immobilizer indicator la mp remains ON after engine
start.
Does immobilizer indicator la mp remains ON after engine
start? Go to “Immobilizer
Indicator Lamp
Remains ON after
Engine Starts”.
Immobilizer system is
good condition. Then go
to “Keyless Start
System Check in
Section 10E”. (Vehicle
equipped with keyless
start system only)
(A)1
I4RS0BA30003-03

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-6
Diagnostic Trouble Code (DTC) ClearanceS7RS0BA304003
NOTE
To know how to use SUZUKI scan tool in
detail, refer to its operator’s manual.

Using Scan Tool
1) Turn the ignition switch to OFF position,
2) Connect SUZUKI scan tool to data link connector (DLC) (1) located under instrument panel at driver’s
seat side.
Special tool
(A): SUZUKI scan tool 3) Turn the ignition switch to ON position.
4) Clear DTC(s) according to the instructions displayed
on SUZUKI scan tool.
5) After completing the clearance, turn the ignition switch to OFF position, and then disconnect SUZUKI
scan tool from DLC.
Using Diagnosis Connector (If Equipped)
Refer to “Without Using Scan Tool” under “DTC
Clearance in Section 1A”.
Diagnostic Trouble Code (DTC) TableS7RS0BA304004
ECM
NOTE
If any DTC other than the above DTCs is detected, refer to “DTC Table in Section 1A”.

(A)1
I4RS0BA30003-03
DTC No. Detecting Item Detecting ConditionImmobilizer
Indicator Lamp
P1614 Transponder Response Error Transponder code in the transponder built in
the ignition key cannot be read through ICM.Flash
P1615 ID Code Does Not Re
gistered (Vehicle
equipped with Keyless Start System only) • While registering the transponder code in
the transponder built in the ignition key in
ECM, the keyless start control module
sent a signal to ECM indicating that the ID
code could not be registered.
• The ID code could not be registered in the keyless start control module or ECM. Flash
P1616 Different Registration ID Codes (Vehicle
equipped with Keyless Start System only) ECM detects different ID codes registered in
ECM and keyless start system.
Flash
P1618 CAN Communication Error (Reception Error
for Keyless Start Control Module) (Vehicle
equipped with Keyless Start System only) Reception error communication data for
keyless start control module is detected for
longer than specified time continuously.
Flash
P1621 Immobilizer Commu nication Line ErrorCommunication error between ICM and
ECM is detected by ECM. Flash
P1622 EEPROM Reading / Writing Error EEPROM in ECM is corrupted.Flash
P1623 Unregistered Transponder Transponder code in the transponder built in
the ignition key is invalid.Flash
P1625 Immobilizer Antenna Error ICM is faulty.Flash
P1636 Immobilizer Information Registration Failure Communication error between ECM and
BCM is detected by ECM.No operation
P1638 Immobilizer Info rmation Mismatched • Communication error between ECM and
BCM is detected by ECM
• Wrong ECM or BCM is used. No operation

Downloaded from www.Manualslib.com manuals search engine 10C-15 Immobilizer Control System:
DTC P1638: Immobilizer Information MismatchedS7RS0BA304017
DTC Detecting Condition and Trouble Area
Troubleshooting3
DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100, and/or U1114 detected? Go to applicable DTC
diag. flow.
Go to step 4.
4 CAN communication circuit check
1) Disconnect connectors from ECM, BCM and ABS
control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
Is each CAN communication circuit in good condition? Go to Step 5. Repair circuit.
5 Replacement of BCM
1) Replace BCM with new one referring to “BCM (Included
in Junction Block Assembly) Removal and Installation in
Section 10B”.
2) Check ECM for DTC referring to “Diagnostic Trouble Code (DTC) Check”.
Is DTC P1636 still detected? Substitute a known-
good ECM and recheck.
BCM faulty.
Step Action Yes No
Detecting Condition
Trouble Area
• The immobilizer control sys tem information in ECM and
the one in BCM does not match.
• The registration of the immobilizer control system
information in ECM is failed. • Use of the wrong ECM
• CAN communication circuits
•BCM
•ECM
Step
Action YesNo
1 Was “Immobilizer Control S ystem Check” performed? Go to Step 2.Go to “Immobilizer
Control System Check”.
2 DTC confirmation
1) Disconnect negative (–) cable from battery for more than
5 seconds.
2) Connect negative (–) cable to battery.
3) Check if any DTC is detecte d referring to “Diagnostic
Trouble Code (DTC) Check”.
Is DTC P1638 still detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC P1674, P1675, P1678 and/or P1685 detected? Go to applicable DTC
diag. flow.
Go to Step 4.
4 DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100, U0155 and/or U1114 detected? Go to applicable DTC
diag. flow.
Go to step 5.

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-16
Inspection of Immobilizer Control Module (ICM) and Its CircuitS7RS0BA304018
ICM and its circuit can be checked at ICM wiring connector by measuring voltage.
CAUTION!
ICM cannot be checked by itself. It is strictly prohibited to connect voltmeter or ohmmeter to ICM with
connector disconnected from it.

Voltage Check
1) Remove ICM (1) from steering lock assembly or steering lock unit referrin g to “Immobilizer Control Module (ICM)
Removal and Installation”.
2) Connect ICM connector (2) to ICM.
3) Check voltage at each terminal.
NOTE
As each terminal voltage is affected by the battery voltage, confirm that it is 11 V or more when the
ignition switch is turned to ON position.

5 CAN communication circuit check
1) Disconnect connectors from ECM, BCM and ABS
control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
Is each CAN communication circuit in good condition? Go to Step 6. Repair circuit.
6 Replacement of BCM
1) Replace BCM with new one referring to “BCM (Included
in Junction Block Assembly) Removal and Installation in
Section 10B”.
2) Check ECM for DTC referring to “Diagnostic Trouble Code (DTC) Check”.
Is DTC P1638 still detected? Substitute a known-
good ECM and recheck.
BCM faulty.
Step Action Yes No
12
3
4
G24
1
2
3
I4RS0BA30005-02
3. ICM connector (harness side view)