temperature sensor SUZUKI SWIFT 2008 2.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2008, Model line: SWIFT, Model: SUZUKI SWIFT 2008 2.GPages: 1496, PDF Size: 34.44 MB
Page 6 of 1496

Downloaded from www.Manualslib.com manuals search engine 00-1 Precautions: 
Precautions
Precautions
Precautions
Precautions for Vehicles Equipped with a 
Supplemental Restraint (Air Bag) System
S7RS0B0000001
WARNING! 
• The configuration of air bag system parts are as shown in the figure. When it is 
necessary to service (remove, reinstall and 
inspect) these parts, be sure to follow 
procedures described in Air Bag System 
section. Failure to follow proper 
procedures could result in possible air bag 
system activation, personal injury, damage 
to parts or air bag system being unable to 
activate when necessary.
• If the air bag system and another vehicle  system both need repair, SUZUKI 
recommends that the air bag system be 
repaired first, to help  avoid unintended air 
bag system activation.
• Do not modify the steering wheel,  dashboard, or any other air bag system 
components. Modifications can adversely 
affect air bag system performance and 
lead to injury.
• If the vehicle will be exposed to  temperatures over 93  °C (200  °F) (for 
example, during a paint baking process), 
remove the air bag system components 
beforehand to avoid component damage 
or unintended air bag system activation.
 
Diagnosis
• When troubleshooting air bag system, be sure to  follow “Diagnosis” in Air Bag System section. 
Bypassing these procedures may result in extended 
diagnostic time, incorrect diagnosis, and incorrect 
parts replacement.
• Never use electrical test equipment other than that  specified.
WARNING! 
Never attempt to measure the resistance of 
the air bag (inflator) modules (driver, 
passenger, side and curtain) and seat belt 
pretensioners (driver and passenger). It is 
very dangerous as the electric current from 
the tester may deploy the air bag or activate 
the pretensioner.
 
1. Air bag wire harness (in floor, main  and instrument panel harness) 6. Driver air bag (inflator) module
2. Passenger air bag (inflator) module 7. Side air bag (inflator) module  (if equipped)
3. SDM 8. Curtain air bag (inflator)  module (if equipped)
4. Seat belt pretensioner 9. Forward sensor
5. Contact coil  10. Side sensor (if equipped)
1 2
3
4
4
5
6
7 7
8
9
10 10
I4RS0B000001-02
I4RS0A000002-02  
Page 8 of 1496

Downloaded from www.Manualslib.com manuals search engine 00-3 Precautions: 
WARNING! 
SDM
• For handling and storage of a SDM, select a place where the ambient temperature 
below 65  °C (150  °F), without high humidity 
and away from electric noise.
• During service procedures, be very careful  when handling a Sensing and Diagnostic 
Module (SDM). Never strike or jar the SDM.
• Never power up the air bag system when  the SDM is not rigidly attached to the 
vehicle. All SDM and mounting bracket 
fasteners must be carefully torqued and 
the arrow must be pointing toward the 
front of the vehicle to ensure proper 
operation of the air bag system.
The SDM could be activated when powered 
while not rigidly att ached to the vehicle 
which could cause deployment and result 
in personal injury.
 
WARNING! 
Driver and Passenger Seat Belt 
Pretensioners
• For handling and storage of a live seat belt  pretensioner, select a place where the 
ambient temperature below 65  °C (150 ° F), 
without high humidity and away from 
electric noise.
• Never carry seat belt pretensioner by wire  or connector of pretensioner. When 
placing a live seat belt pretensioner on the 
workbench or some place like that, never 
put something on seat belt pretensioner. 
Otherwise, personal  injury may result.
• Never dispose of live (inactivated) seat belt  pretensioners (drive and passenger). If 
disposal is necessary, be sure to activate 
them according to activation procedures 
described in “Air Bag (Inflator) Module and 
Seat Belt Pretensioner Disposal in Section 
8B” before disposal.
• The seat belt pretensioner immediately  after activation is very hot. Wait for at least 
half an hour to cool it off before 
proceeding the work.
• With many service procedures, gloves and  safety glasses should be worn to prevent 
any possible irritation of the skin or eyes.
 
• Even when the accident was light enough not to cause air bags to activate, be sure to inspect system 
parts and other related parts according to instructions 
under “Repair and Inspection Required after Accident 
in Section 8B”.
• When servicing parts other than air bag system, if  shocks may be applied to air bag system component 
parts, remove those parts beforehand.
• When handling the air bag (inflator) modules (driver,  passenger, side and curtain), seat belt pretensioners 
(driver and passenger), forward sensor, side sensors 
or SDM, be careful not to drop it or apply an impact to 
it. If an excessive impact was applied, never attempt 
disassembly or repair but replace it with a new one.
• When grease, cleaning agent, oil, water, etc. has got  onto air bag (inflator) modules (driver, passenger, side 
and curtain) or seat belt pretensioners (drive and 
passenger), wipe off immediately with a dry cloth.
• Air bag wire harness is included in floor and  instrument panel wire harnesses. Air bag wire 
harness branched off from floor and instrument panel 
wire harnesses can be identifie d easily as it is covered 
with a yellow protection tube and it has yellow 
connectors. Be very ca reful when handling it.
• When an open in air bag wire harness, damaged wire  harness, connector or terminal is found, replace wire 
harness, connectors and terminals as an assembly.
• Do not apply power to the air bag system unless all  components are connected or a diagnostic flow 
requests it, as this will set a DTC.
• Never use air bag system component parts from  another vehicle.
• When using electric welding, be sure to disconnect all  air bag (inflator) module connectors and pretensioner 
connectors from air bag wire harness respectively.
• Never expose air bag system component parts  directly to hot air (drying or baking the vehicle after 
painting) or flames.
• WARNING / CAUTION labels  are attached on each 
part of air bag system components. Be sure to follow 
the instructions.
• After vehicle is completely repaired, perform “Air Bag  Diagnostic System Check in Section 8B”.  
Page 22 of 1496

Downloaded from www.Manualslib.com manuals search engine 0A-1 General Information: 
General Information
General Information
General Description
AbbreviationsS7RS0B0101001
A:  
ABDC:  After Bottom Dead Center
ABS:   Anti-lock Brake System
AC:   Alternating Current
A/C:  Air Conditioning
A-ELR:   Automatic-Emergency Locking Retractor
A/F:   Air Fuel Mixture Ratio
ALR:   Automatic Locking Retractor
API:   American Petroleum Institute
APP sensor:   Accelerator Pedal Position Sensor
A/T:   Automatic Transmission , Automatic Transaxle
AT D C :   After Top Dead Center
ATF:   Automatic Transmission  Fluid, Automatic 
Transaxle Fluid
B:  
B+:   Battery Positive Voltage
BBDC:   Before Bottom Dead Center
BCM:   Body Electrical Control Module
BDC:   Bottom Dead Center
BTDC:   Before Top Dead Center
C:  
CAN:   Controller Area Network
CKT:   Circuit
CKP Sensor:  Crankshaft Position Sensor
CMP Sensor:   Camshaft Position Sensor
CO:  Carbon Monoxide
CPP Switch:   Clutch Pedal Position Switch (Clutch 
Switch, Clutch Start Switch)
CPU:  Central Processing Unit
CRS:   Child Restraint System
D:  
DC:   Direct Current
DLC:   Data Link Connector (Assembly Line Diag. Link, 
ALDL, Serial Data Link, SDL)
DOHC:   Double Over Head Camshaft
DOJ:   Double Offset Joint
DRL:   Daytime Running Light
DTC:   Diagnostic Trouble Code (Diagnostic Code)
E:  
EBCM:   Electronic Brake Cont rol Module, ABS Control 
Module
EBD:   Electronic Brake Force Distribution
ECM:  Engine Control Module
ECT Sensor:  Engine Coolant Temperature Sensor  (Water Temp. Sensor, WTS)
EFE Heater:   Early Fuel Evaporation Heater (Positive 
Temperature Coefficient, PTC Heater)
EGR:  Exhaust Gas Recirculation
EGRT Sensor:   EGR Temperature Sensor (Recirculated 
Exhaust Gas Temp. Sensor, REGTS)
ELR:  Emergency Locking Retractor
ESP ®:  Electronic Stability Program
EPS:   Electronic Power Steering
EVAP:  Evaporative Emission EVAP Canister:  
Evaporative Emission Canister 
(Charcoal Canister)
F:  
4WD:   4 Wheel 
 Drive
G:  
GEN:   Generator
GND:   Ground
GPS:   Global Positioning System
H:  
HVAC:   Heating, Ventilating and Air Conditioning
HC:   Hydrocarbons
HO2S:   Heated Oxygen Sensor
I:  
IAC Valve:   Idle Air Control Valve (Idle Speed Control 
Solenoid Valve, ISC Solenoid Valve)
IAT Sensor:   Intake Air Temperature Sensor (Air 
temperature Sensor, ATS)
ICM:   Immobilizer Control Module
IG:   Ignition
ISC Actuator:  Idle Speed Control Actuator
L:  
LH:   Left Hand
LHD:   Left Hand Drive Vehicle
LSPV:   Load Sensing Proportioning Valve
M:  
MAF Sensor:  Mass Air Flow Sensor (Air Flow Sensor,  AFS, Air Flow Meter, AFM)
MAP Sensor:   Manifold Absolute  Pressure Sensor 
(Pressure Sensor, PS)
Max:   Maximum
MFI:   Multiport Fuel Injection (Mu ltipoint Fuel Injection)
Min:   Minimum
MIL:   Malfunction Indicator  Lamp (“SERVICE ENGINE 
SOON” Light)
M/T:   Manual Transmission, Manual Transaxle
N:  
NOx:   Nitrogen Oxides
O:  
OBD:   On-Board Diagnostic System (Self-Diagnosis 
Function)
O/D:   Overdrive
OHC:   Over Head Camshaft
O2S:   Oxygen Sensor
P:  
PCM:   Powertrain Control Module
PCV:   Positive Crankcase Ventilation
PNP:   Park / Neutral Position
P/S:   Power Steering
PSP Switch:   Power Steering Pressure Switch (P/S 
Pressure Switch)
R:  
RH:   Right Hand
RHD:   Right Hand Drive Vehicle
S:  
SAE:   Society of Automotive Engineers  
Page 45 of 1496

Downloaded from www.Manualslib.com manuals search engine Table of Contents 1- i
1
Section 1
CONTENTS
Engine
Precautions ................................................. 1-1
Precautions............................................................. 1-1
Precautions for Engine .......................................... 1-1
Engine General Information and 
Diagnosis ............. .................................... 1A-1
Precautions........................................................... 1A-1
Precautions on Engine Service ........................... 1A-1
Precaution on On-Board Diagnostic (OBD) System .............................................................. 1A-1
Precautions in Diagnosing Trouble ..................... 1A-1
Precautions of ECM Circuit Inspection................ 1A-2
Precautions of Electric  Throttle Body System 
Calibration ......................................................... 1A-2
General Description ............................................. 1A-2 Statement on Cleanliness and Care ................... 1A-2
Engine Diagnosis General  Description ............... 1A-3
On-Board Diagnostic System Description ........... 1A-3
Data Link Connector (DLC) ................................. 1A-6
Engine and Emission Control System  Description ........................................................ 1A-6
CAN Communication System Description........... 1A-7
Air Intake System Description ............................. 1A-9
Description of Electric Throttle Body System ...... 1A-9
Description of Electric Throttle Body System  Calibration ....................................................... 1A-10
Fuel Cut Control Description ............................. 1A-10
Generator Control System  Description ............. 1A-11
Electronic Control System Description .............. 1A-12
Engine and Emission Control Input / Output  Table ............................................................... 1A-18
Schematic and Routing Diagram ...................... 1A-19 Engine and Emission Control System Diagram .......................................................... 1A-19
Component Locatio n ......................................... 1A-21
Electronic Control System Components  Location .......................................................... 1A-21
Diagnostic Information and Procedures .......... 1A-22 Engine and Emission Control System Check.... 1A-22
Malfunction Indicator Lamp  (MIL) Check .......... 1A-25
DTC Check ....................................................... 1A-26
DTC Clearance ................................................. 1A-27
DTC Table ......................................................... 1A-27
Fail-Safe Table ................ .................................. 1A-31 Scan Tool Data ................................................. 1A-33
Visual Inspection ............................................... 1A-37
Engine Basic Inspection .................................... 1A-38
Engine Symptom Diagnosis .............................. 1A-41
MIL Does Not Come ON with Ignition Switch 
ON and Engine Stop (but Engine Can Be 
Started) ........................................................... 1A-47
Malfunction Indicator Lamp Remains ON after  Engine Starts................................................... 1A-48
DTC P0010: “A” Camshaft Position Actuator  Circuit .............................................................. 1A-49
DTC P0011 / P0012: “A” Camshaft Position -  Timing Over-Advanced or System 
Performance / -Retarded................................. 1A-52
DTC P0031 / P0032: HO2S Heater Control  Circuit Low / High (Sensor-1) .......................... 1A-54
DTC P0037 / P0038: HO2S Heater Control  Circuit Low / High (Sensor-2) .......................... 1A-56
DTC P0101: Mass or Volume Air Flow Circuit  Range / Performance ...................................... 1A-58
DTC P0102: Mass or Volume Air Flow Circuit  Low Input......................................................... 1A-61
DTC P0103: Mass or Volume Air Flow Circuit  High Input ........................................................ 1A-63
DTC P0106: Manifold  Absolute Pressure / 
Barometric Pressure Circuit Range / 
Performance.................................................... 1A-64
DTC P0107: Manifold  Absolute Pressure / 
Barometric Pressure Circ uit Low Input............ 1A-66
DTC P0108: Manifold  Absolute Pressure / 
Barometric Pressure Circ uit High Input ........... 1A-67
DTC P0111: Intake Air Temperature Sensor 1  Circuit Range / Performance ........................... 1A-69
DTC P0112: Intake Air Temperature Sensor 1  Circuit Low ...................................................... 1A-72
DTC P0113: Intake Air Temperature 1 Sensor  Circuit High...................................................... 1A-74
DTC P0116: Engine Coolant Temperature  Circuit Range / Performance ........................... 1A-76
DTC P0117: Engine Coolant Temperature  Circuit Low ...................................................... 1A-79
DTC P0118: Engine Coolant Temperature  Circuit High...................................................... 1A-81
DTC P0122: Throttle / Pedal Position Sensor  / Switch “A” (Main) Circuit  Low ........................ 1A-83  
Page 58 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-8 Engine General Information and Diagnosis: 
CAN communication system uses the serial communication in which data is transmitted at a high speed. It uses a 
twisted pair of two communication lines for the high-speed da ta transmission. As one of its characteristics, multiple 
control modules can communicate simultaneously. In addition, it has a function to detect a communication error 
automatically. Each module reads necessary data from the received data and transmits data. ECM communicates 
control data with each control module as follows.
ECM Transmission Data
NOTE
• In communication between ECM and combination meter and between ECM and steering angle  sensor (ESP ® model), data is transmitted only from ECM to combination meter and steering angle 
sensor. (Combination meter and steering angle sensor does not transmit data to ECM.)
• *1: Hong Kong model only.
 
ECM Reception Data
Engine torque signal
Accelerator pedal position signal
Throttle position signal
Brake pedal switch signal
A/C refrigerant pressure signal
A/C compressor clutch signal
Fuel consumption signal
Immobilizer indicator light control signal
MIL control signal
Diagnostic trouble code (DTC)
Engine coolant temperature signal
Engine speed signal
Vehicle speed signal
ECM-keyless start control module code TCM BCM
Combination
Meter Keyless Start
ControlModule
Transmit DATA
ECM
ESP® Control
Module ABS Control
Module
(Non-ESP® model)
*1
I7RS0B110002-01
TCM BCM Keyless Start
Control Module
DATA
ECM
Torque request signal
A/T select lever position signal
Transmission actual gear position signal
Transmission oil temperature signal
A/C switch ON signal
Electric load signal
ESP® status signal
ABS active signal
Wheel speed signal (front right)
Wheel speed signal (front left)
ECM-keyless start control module code
ID code of keyless start control module
Receive
ABS Control
Module
(Non-ESP® model)
ESP® Control
Module
I7RS0B110003-02