Pump SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-18
E: Main harness (LHD)
E: Main harness
E40
E33
E165
E36
E161
E68
E151
E159
E70E281E163E62E63E65E37E164
E64
E183
E08
E311
E312E222E224E225E223
E221
E371
(TO C343)E166
E227
E229
E234
E230
E01
E35
E69 E248
E247
E233
E232
E241
E162
E152
E160
E231
E226
8
9
76
E
I6RW0C910907-02
No./Color Connective position No./Color Connective position
E01/GRY ECM E166/N Side turn signal light (L)
E08/BLK ABS control module E183/GRY Brake fluid level switch
E33/N Wheel speed sensor (FR) E221/BLK Main relay
E35/BLU Wheel speed sensor (FL)E222/BLK Radiator fan relay #1
E36/BLK A/C pressure sensorE223/BLK
(Except
Ta i w a n )Radiator fan relay #2
E37/BLK Ambient temperature sensorE224/BLK
(Except
Ta i w a n )Radiator fan relay #3
E40/YEL Forward sensor E225/BLK Starting motor relay
E62/BLU Windshield washer motor E226/BLK Throttle motor relay
E63/GRN Rear washer motor E227/BLK Fuel pump relay
E64/GRY Windshield wiper motor E229/BLK A/C compressor relay
E65/BLK Radiator fan motor E230/BLK Condenser fan relay
E68/GLY (IF
EQPD)Headlight beam leveling actuator (R)E231/BLK
(A/T)A/T relay
E69/GLY (IF
EQPD)Headlight beam leveling actuator (L)E232/BLK
(Taiwan)Headlight HI relay (R)
E70/BLK Condenser fan motorE233/BLK
(Taiwan)Headlight HI relay (L)
E151/BLK Headlight (R) E234/BLK Front fog light relay
E152/BLK Headlight (L)E241/BLK
(A/T)Shift lock relay

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-28
FloorS6RW0D910A005
L: Floor harness, Coupling harness, Floor antenna wire / Q: Side curtain air-bag wire, Side air-bag (R)
harness, Side air-bag (L) harness / R: Fuel pump wire (RHD)
L: Floor harness
21
20
24
19
171815
16L383
(TO K152)
L390
(TO O231)
L391
(TO O232)
L164
L134
L397
L408
L292
L293
L32
L132
L133
L296L381
(TO J217)
L375
(TO G342)
L374
(TO G341)L380
(TO J216)L378
(TO G345)
L161
L283
L35
L36
L301
Q105
R101
L102
L40
L294
L31L174L33L167Q104L04
Q103L382
(TO J218)
L376
(TO G343)
L170
L379
(TO J215)
L371
(TO E387)
L372
(TO E388)
L377
(TO G344)
Q102L162L285
L163
L101
L348
L314
L315
L312
L313
L01
L395
Q132
L385
Q134L393
(TO O233)
L346
L347
L389
R151
L384
Q133
L
R Q
Coupling harness
Side air-bag (R) harnessFloor antenna
wire
Side air-bag (L) harness
L410
(TO O240)
L308L307
L409
(TO G355)
I6RW0C910914-02
No./Color Connective position No./Color Connective position
L01/BLU BCM L313/YEL J/B
L04/PNK (4ch) Air-bag control module (A/B SDM) L314/N J/B
L04/BRN (8ch) Air-bag control module (A/B SDM) L315/N J/B
L31/GRY Wheel speed sensor (RR) L346/N J/C
L32/GRY Wheel speed sensor (RL) L347/N J/C
L33/BLK (IF
EQPD)G sensor L348/GRY J/C
L35/N (8ch) Side air-bag sensor (R) L371/N Main harness (To E387)
L36/N (8ch) Side air-bag sensor (L) L372/YEL Main harness (To E388)
L101/NA/T shift lever assy (Shift lock solenoid,
O/D OFF switch)L374/BLU Instrument panel harness (To G341)
L132/GRY Luggage compartment lightL375/N (IF
EQPD)Instrument panel harness (To G342)
L133/N Rear combination light (R) L376/N Instrument panel harness (To G343)
L134/N Rear combination light (L) L377/YEL Instrument panel harness (To G344)
L161/N Front door switch (Driver side) L378/YEL Instrument panel harness (To G345)
L162/N Front door switch (Passenger side) L379/GRY Door harness (Driver side) (To J215)
L163/N Rear door switch (R) L380/GRY Door harness (Passenger side) (To J216)

Downloaded from www.Manualslib.com manuals search engine 9A-29 Wiring Systems:
L: Coupling harness
L: Floor antenna wire
Q: Side curtain air-bag wire
Q: Side air-bag (R) harness
Q: Side air-bag (L) harness
R: Fuel pump wireL164/N Rear door switch (L) L381/N Rear door wire (To J217)
L167/BLK Parking brake switch L382/N Rear door wire (To J218)
L170/N Seat belt switch L383/N Roof wire (To K152)
L174/N (IF
EQPD)2WD/4WD switchL384/YEL
(8ch)Side air-bag (R) harness (To Q133)
L283/BLK Pretensioner (Driver side)L385/YEL
(8ch)Side air-bag (L) harness (To Q134)
L285/BLK Pretensioner (Passenger side) L389/GRY Fuel pump wire (To R151)
L292/GRY (IF
EQPD)Back antenna L390/N Rear end door harness (To O231)
L293/BRN (IF
EQPD)Luggage antennaL391/N (IF
EQPD)Rear end door harness (To O232)
L294/BRN (IF
EQPD)Inside antenna L393/N High mounted stop light wire (To O233)
L296/N Rear ACC socketL395/YEL
(8ch)Side curtain air-bag wire (To Q132)
L301/BLK Diode #2L397/GRY (IF
EQPD)Coupling harness (To L408)
L312/N J/B No./Color Connective position No./Color Connective position
No./Color Connective position No./Color Connective position
L40/BLK (IF
EQPD)Coupling air temperature sensorL408/GRY
(IF EQPD)Floor harness (To L397)
L102/GRY
(IF EQPD)Coupling solenoid
No./Color Connective position No./Color Connective position
L307/BLK
(IF EQPD)TV antenna #1L409/GRY
(IF EQPD)Instrument panel antenna wire (To G355)
L308/BLK
(IF EQPD)TV antenna #2L410/GRY
(IF EQPD)Back door antenna wire (To O240)
No./Color Connective position No./Color Connective position
Q102/BLK
(8ch)Side curtain air-bag (R)Q132/YEL
(8ch)Floor harness (To L395)
Q103/BLK
(8ch)Side curtain air-bag (L)
No./Color Connective position No./Color Connective position
Q104/BLK
(8ch)Side air-bag inflator (R)Q133/YEL
(8ch)Floor harness (To L384)
No./Color Connective position No./Color Connective position
Q105/BLK
(8ch)Side air-bag inflator (L)Q134/YEL
(8ch)Floor harness (To L385)
No./Color Connective position No./Color Connective position
R101/BLK Fuel pump and gauge R151/GRY Floor harness (To L389)

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-30
L: Floor harness, Floor antenna wire / Q: Side curtain air-bag wire, Side air-bag (R) harness, Side air-bag (L)
harness / R: Fuel pump wire (LHD)
L: Floor harness
21
22
20
24
19
17
18
15
16
L383
(TO K152)
L390
(TO O231)
L391
(TO O232)
L410
(TO O240)
L164
L308
L134
L292
L293
L32
L132
L133
L296L381
(TO J217)
L375
(TO G342)
L402
(TO G352)
L374
(TO G341)L409
(TO G355)
L380
(TO J216)
L378
(TO G345)
L162
L285L282
L35
L36L281 L307
L301
Q105
R101L171
L294 L170
L31L167Q104L04
L172
Q103
L382
(TO J218)
L376
(TO G343)L379
(TO J215)
L371
(TO E387)
L372
(TO E388)L377
(TO G344)Q102
L161L283
L163
L101L348
L399
(TO G349)
L314
L315
L312
L313
L01
L395
Q132
L385
Q134L393
(TO O233)
L346
L347
L389
R151
L384
Q133
L
R Q
Side air-bag (R) harnessFloor antenna wire
Side air-bag (L) harnessI6RW0D910903-01
No./Color Connective position No./Color Connective position
L01/BLU
(Except
Ta i w a n )BCM L312/N J/B
L04/PNK (4ch) Air-bag control module (A/B SDM) L313/YEL J/B
L04/BRN (8ch) Air-bag control module (A/B SDM) L314/N J/B
L31/GRY Wheel speed sensor (RR) L315/N J/B
L32/GRY Wheel speed sensor (RL) L346/N J/C
L35/N (8ch) Side air-bag sensor (R) L347/N J/C
L36/N (8ch) Side air-bag sensor (L) L348/GRY J/C
L101/NA/T shift lever assy (Shift lock solenoid,
O/D OFF switch)L371/N Main harness (To E387)
L132/GRY Luggage compartment light L372/YEL Main harness (To E388)
L133/N Rear combination light (R) L374/BLU Instrument panel harness (To G341)
L134/N Rear combination light (L)L375/N (IF
EQPD)Instrument panel harness (To G342)
L161/N Front door switch (Driver side) L376/N Instrument panel harness (To G343)
L162/N Front door switch (Passenger side) L377/YEL Instrument panel harness (To G344)
L163/N Rear door switch (R) L378/YEL Instrument panel harness (To G345)
L164/N Rear door switch (L) L379/GRY Door harness (Driver side) (To J215)
L167/BLK Parking brake switch L380/GRY Door harness (Passenger side) (To J216)

Downloaded from www.Manualslib.com manuals search engine 9A-31 Wiring Systems:
L: Floor antenna wire
Q: Side curtain air-bag wire
Q: Side air-bag (R) harness
Q: Side air-bag (L) harness
R: Fuel pump wireL170/N Seat belt switch L381/N Rear door wire (To J217)
L171/YEL (IF
EQPD)Seat heater switch (Driver side) L382/N Rear door wire (To J218)
L172/GRN (IF
EQPD)Seat heater switch (Passenger side) L383/N Roof wire (To K152)
L281/N (IF
EQPD)Seat heater (Driver side)L384/YEL
(8ch)Side air-bag (R) harness (To Q133)
L282/N (IF
EQPD)Seat heater (Passenger side)L385/YEL
(8ch)Side air-bag (L) harness (To Q134)
L283/BLK Pretensioner (Driver side) L389/GRY Fuel pump wire (To R151)
L285/BLK Pretensioner (Passenger side) L390/N Rear end door harness (To O231)
L292/GRY (IF
EQPD)Back antennaL391/N (IF
EQPD)Rear end door harness (To O232)
L293/BRN (IF
EQPD)Luggage antenna L393/N High mounted stop light wire (To O233)
L294/BRN (IF
EQPD)Inside antennaL395/YEL
(8ch)Side curtain air-bag wire (To Q132)
L296/N Rear ACC socketL399/YEL
(Taiwan)Instrument panel harness (To G349)
L301/BLK Diode #2L402/YEL
(Taiwan)Instrument panel harness (To G352) No./Color Connective position No./Color Connective position
No./Color Connective position No./Color Connective position
L307/BLK
(IF EQPD)TV antenna #1L409/GRY
(IF EQPD)Instrument panel antenna wire (To G355)
L308/BLK
(IF EQPD)TV antenna #2L410/GRY
(IF EQPD)Back door antenna wire (To O240)
No./Color Connective position No./Color Connective position
Q102/BLK
(8ch)Side curtain air-bag (R)Q132/YEL
(8ch)Floor harness (To L395)
Q103/BLK
(8ch)Side curtain air-bag (L)
No./Color Connective position No./Color Connective position
Q104/BLK
(8ch)Side air-bag inflator (R)Q133/YEL
(8ch)Floor harness (To L384)
No./Color Connective position No./Color Connective position
Q105/BLK
(8ch)Side air-bag inflator (L)Q134/YEL
(8ch)Floor harness (To L385)
No./Color Connective position No./Color Connective position
R101/BLK Fuel pump and gauge R151/GRY Floor harness (To L389)

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-38
Individual Circuit Fuse Box No. 2 (In J/B (Except Taiwan))S6RW0D910D009
19
25
20
26
34
21
27
35
22
28
36
23
29
37
24
30
38
31
39
32
40
33
41
42USE THE DESINGNATED FUSES AND RELAYS ONLY.
I7RW01910912-02
No. Fuse Description on the cover Protected circuit
15 A RR WIPRear wiper motor
Rear washer motor
15 A IG COILA/F sensor
Current sensor
ECM
Fuel pump relay
Generator
Heated oxygen sensor #1
Heated oxygen sensor #2
VSS
ICM
IG coil #1
IG coil #2
IG coil #3
IG coil #4
10 A BACKBack-up light switch
Fresh / Recircle actuator
Mode control switch
Auto A/C unit
4WD control module
KLS ECM
Transaxle range sensor
Headlight beam leveling switch
Headlight beam leveling actuator (R)
Headlight beam leveling actuator (L)
10 A MTRCOMB meter
Flasher relay
15 A ACCBCM
Power mirror switch
ACC socket
15 A ACC 2Rear ACC socket
Audio
Multi information display
KLS ECM

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-40
Individual Circuit Fuse Box No. 2 (In J/B (Taiwan))S6RW0D910D005
19
25
20
26
34
21
27
35
22
28
36
23
29
37
24
30
38
31
39
32
40
33
41
42USE THE DESINGNATED FUSES AND RELAYS ONLY.
I7RW01910912-02
No. Fuse Description on the cover Protected circuit
15 A RR WIPRear wiper motor
Rear washer motor
15 A IG COILBCM
A/F
ECM
Fuel pump relay
Generator
Heated oxygen sensor #1
Heated oxygen sensor #2
VSS
ICM
IG coil #1
IG coil #2
IG coil #3
IG coil #4
10 A BACKBack-up light switch
Fresh / Recircle actuator
Mode control switch
Auto A/C unit
KLS ECM
Transaxle range sensor
10 A MTRCOMB meter
Flasher relay
15 A ACCBCM
Power mirror switch
ACC socket
15 A ACC 2Rear ACC socket
Audio
Multi information display
KLS ECM
30 A WIPCOMB switch
Windshield washer motor
Windshield wiper motor
Rear wiper relay
10 A IG1 SIGPower steering control module
A/T relay
15 A A/B A/B SDM

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-15
3) Remove center ventilation louver referring to Step 1)
and 2) of “Information Display (Clock) Removal and
Installation”.
4) Remove combination meter cluster panel (1) pulling
it in arrow direction shown in figure.
5) Remove screws (1) fastening combination meter.
6) Remove combination meter (2) pulling it arrow
direction as shown.
Installation
Reverse removal procedure.
Fuel Level Sensor Removal and InstallationS6RW0D9306004
Removal
Remove fuel pump assembly referring to “Fuel Pump
Assembly Removal and Installation in Section 1G”.
Installation
Install fuel pump assembly referring to “Fuel Pump
Assembly Removal and Installation in Section 1G”.
Fuel Level Sensor InspectionS6RW0D9306005
• Check that resistance between terminals “a” and “b”
of fuel level sensor changes with change of float
position.
• Check resistance between terminals “a” and “b” at
each float position in the following.
If the measured value is out of specification, replace.
Fuel level sensor specifications
Oil Pressure Switch Removal and InstallationS6RW0D9306006
For removal and installation, refer to “Oil Pressure
Check in Section 1E”.
Oil Pressure Switch InspectionS6RW0D9306007
1) Disconnect oil pressure switch (1) lead wire.
2) Check for continuity between oil pressure switch
terminal (2) and cylinder block (3) as shown.
If check result is not as specified, replace oil
pressure switch (1).
Oil pressure sensor specification
During engine running: No continuity
At engine stop: Continuity
Float Position Resistance (Ω)
Full Upper “c”204 mm
(8.03 in.)40 ± 2
Full Lower “d”32 mm
(1.26 in.)280 ± 3.3
1
I5RW0A930009-01
1
2
I4RS0A930012-02
1. Fuel pump 2. Float
4. Engine oil filter F: Front
“c”
“d”
“b” “a”1
2
I7RW01930008-01
I3RM0A930009-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-1
Body, Cab and Accessories
Wipers / Washers
Diagnostic Information and Procedures
Front Wiper and Washer Symptom DiagnosisS6RW0D9404001
Rear Wiper and Washer Symptom DiagnosisS6RW0D9404002
Condition Possible cause Correction / Reference Item
Wiper malfunctionsCircuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Windshield
Wiper Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Wiper malfunctions
NOTE
• Use of SUZUKI scan
tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the
order from the top of
the following list.

Circuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Rear Wiper
Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Rear Wiper
and Washer Switch Inspection”.
Rear wiper relay faultyCheck rear wiper relay referring to “Rear Wiper
Relay Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Rear Wiper
and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.

Downloaded from www.Manualslib.com manuals search engine 9D-2 Wipers / Washers:
Repair Instructions
Wipers and Washers ComponentsS6RW0D9406001
115
6
(b)
(a) 1 1
(b)
2
1314
14[A]
14
1215
(c)
(b)
(a)
32
4
710
10
10 11118
16
9
16
I7RW01940001-03
1. Windshield wiper blade 8. Washer pump for rear washer 15. Windshield wiper bolt
:Tighten bolts in specified order.
2. Windshield wiper arm 9. Washer tank 16. Washer tank bolt
3. Windshield wiper motor 10. Washer hose[A]: Junction block viewed from relay
side
4. Windshield wiper link 11. Washer nozzle : 18 N⋅m (1.8 kgf-m, 13.0 lb-ft)