roof SUZUKI SX4 2006 1.G Service User Guide

Downloaded from www.Manualslib.com manuals search engine 9A-25 Wiring Systems:
Door, RoofS6RW0D910A004
J: Front and rear door wire and rear door wire / K: Roof wire, Roof audio antenna wire (RHD)
J: Door harness (Driver side)
J: Door harness (Passenger side)
J21J153J31
J83
J35
K51J28J154 K121
J32
K152
(TO L383)
J27J85
J151J25
K52
J22
J148
J86
J152
J215
(TO L379)J141
J147J81
J87K153
(TO G348)
K154
(TO G354)
J145J142J82
J146
J218
(TO L382)
J217
(TO L381)
J216
(TO L380)J84
J36
J26
J
J JK
J
Roof audio antenna wire
I6RW0C910911-02
No./Color Connective position No./Color Connective position
J21/BLK Front power window motor (Driver side) J87/N Mirror switch
J27/N Mirror motor (Driver side) J141/N Front speaker (R)
J31/N Front door lock motor (Driver side) J147/BLK Tweeter (R)
J81/BLU Power window main switchJ153/N (IF
EQPD)Door antenna (Driver side)
J85/N (IF
EQPD)Request switch (Driver side) J215/GRY Floor harness (To L379)
No./Color Connective position No./Color Connective position
J22/BLK Front power window motor (Passenger side) J142/N Front speaker (L)
J28/N Mirror motor (Passenger side) J148/BLK Tweeter (L)
J32/N Front door lock motor (Passenger side)J154/N (IF
EQPD)Door antenna (Passenger side)
J82/N Power window sub switch J216/GRY Floor harness (To L380)
J86/N (IF
EQPD)Request switch (Passenger side)

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-26
J: Rear door wire
K: Roof wire
K: Roof audio antenna wire
J: Front and rear door wire and rear door wire / K: Roof wire, Roof audio antenna wire (LHD)No./Color Connective position No./Color Connective position
J25/BLK Rear power window motor (R) J145/N Rear speaker (R)
J26/BLK Rear power window motor (L) J146/N Rear speaker (L)
J35/N Rear door lock motor (R) J151/BLK Rear Tweeter (R)
J36/N Rear door lock motor (L) J152/BLK Rear Tweeter (L)
J83/N Rear power window sub switch (R) J217/N Floor harness (To L381)
J84/N Rear power window sub switch (L) J218/N Floor harness (To L382)
No./Color Connective position No./Color Connective position
K51/N Interior light K152/N Floor harness (To L383)
K52/N Spot light
No./Color Connective position No./Color Connective position
K121/N Antenna amplifier K154/BLK Instrument panel antenna wire (To G354)
K153/N Instrument panel harness (To G348)
J22J154J32
J83
J35
K51J27J153 K121
J31
K152
(TO L383)
J28J86
J151J25
K52
J21
J148
J85
J152
J216
(TO L380)J141
J147
J82
J87
K153
(TO G348)
K154
(TO G354)J145J142J81
J146
J218
(TO L382)
J217
(TO L381)
J215
(TO L379)J84
J36
J26
J
J JK
J
Roof audio antenna wire
I6RW0C910913-03

Downloaded from www.Manualslib.com manuals search engine 9A-27 Wiring Systems:
J: Door harness (Driver side)
J: Door harness (Passenger side)
J: Rear door wire
K: Roof wire
K: Roof audio antenna wireNo./Color Connective position No./Color Connective position
J21/BLK Front power window motor (Driver side) J87/N Mirror switch
J27/N Mirror motor (Driver side) J142/N Front speaker (L)
J31/N Front door lock motor (Driver side) J148/BLK Tweeter (L)
J81/BLU Power window main switchJ153/N (IF
EQPD)Door antenna (Driver side)
J85/N (IF
EQPD)Request switch (Driver side) J215/GRY Floor harness (To L379)
No./Color Connective position No./Color Connective position
J22/BLK Front power window motor (Passenger side) J141/N Front speaker (R)
J28/N Mirror motor (Passenger side) J147/BLK Tweeter (R)
J32/N Front door lock motor (Passenger side)J154/N (IF
EQPD)Door antenna (Passenger side)
J82/N Power window sub switch J216/GRY Floor harness (To L380)
J86/N (IF
EQPD)Request switch (Passenger side)
No./Color Connective position No./Color Connective position
J25/BLK Rear power window motor (R) J145/N Rear speaker (R)
J26/BLK Rear power window motor (L) J146/N Rear speaker (L)
J35/N Rear door lock motor (R) J151/BLK Rear Tweeter (R)
J36/N Rear door lock motor (L) J152/BLK Rear Tweeter (L)
J83/N Rear power window sub switch (R) J217/N Floor harness (To L381)
J84/N Rear power window sub switch (L) J218/N Floor harness (To L382)
No./Color Connective position No./Color Connective position
K51/N Interior light K152/N Floor harness (To L383)
K52/N Spot light
No./Color Connective position No./Color Connective position
K121/N Antenna amplifier K154/BLK Instrument panel antenna wire (To G354)
K153/N Instrument panel harness (To G348)

Downloaded from www.Manualslib.com manuals search engine 9A-29 Wiring Systems:
L: Coupling harness
L: Floor antenna wire
Q: Side curtain air-bag wire
Q: Side air-bag (R) harness
Q: Side air-bag (L) harness
R: Fuel pump wireL164/N Rear door switch (L) L381/N Rear door wire (To J217)
L167/BLK Parking brake switch L382/N Rear door wire (To J218)
L170/N Seat belt switch L383/N Roof wire (To K152)
L174/N (IF
EQPD)2WD/4WD switchL384/YEL
(8ch)Side air-bag (R) harness (To Q133)
L283/BLK Pretensioner (Driver side)L385/YEL
(8ch)Side air-bag (L) harness (To Q134)
L285/BLK Pretensioner (Passenger side) L389/GRY Fuel pump wire (To R151)
L292/GRY (IF
EQPD)Back antenna L390/N Rear end door harness (To O231)
L293/BRN (IF
EQPD)Luggage antennaL391/N (IF
EQPD)Rear end door harness (To O232)
L294/BRN (IF
EQPD)Inside antenna L393/N High mounted stop light wire (To O233)
L296/N Rear ACC socketL395/YEL
(8ch)Side curtain air-bag wire (To Q132)
L301/BLK Diode #2L397/GRY (IF
EQPD)Coupling harness (To L408)
L312/N J/B No./Color Connective position No./Color Connective position
No./Color Connective position No./Color Connective position
L40/BLK (IF
EQPD)Coupling air temperature sensorL408/GRY
(IF EQPD)Floor harness (To L397)
L102/GRY
(IF EQPD)Coupling solenoid
No./Color Connective position No./Color Connective position
L307/BLK
(IF EQPD)TV antenna #1L409/GRY
(IF EQPD)Instrument panel antenna wire (To G355)
L308/BLK
(IF EQPD)TV antenna #2L410/GRY
(IF EQPD)Back door antenna wire (To O240)
No./Color Connective position No./Color Connective position
Q102/BLK
(8ch)Side curtain air-bag (R)Q132/YEL
(8ch)Floor harness (To L395)
Q103/BLK
(8ch)Side curtain air-bag (L)
No./Color Connective position No./Color Connective position
Q104/BLK
(8ch)Side air-bag inflator (R)Q133/YEL
(8ch)Floor harness (To L384)
No./Color Connective position No./Color Connective position
Q105/BLK
(8ch)Side air-bag inflator (L)Q134/YEL
(8ch)Floor harness (To L385)
No./Color Connective position No./Color Connective position
R101/BLK Fuel pump and gauge R151/GRY Floor harness (To L389)

Downloaded from www.Manualslib.com manuals search engine 9A-31 Wiring Systems:
L: Floor antenna wire
Q: Side curtain air-bag wire
Q: Side air-bag (R) harness
Q: Side air-bag (L) harness
R: Fuel pump wireL170/N Seat belt switch L381/N Rear door wire (To J217)
L171/YEL (IF
EQPD)Seat heater switch (Driver side) L382/N Rear door wire (To J218)
L172/GRN (IF
EQPD)Seat heater switch (Passenger side) L383/N Roof wire (To K152)
L281/N (IF
EQPD)Seat heater (Driver side)L384/YEL
(8ch)Side air-bag (R) harness (To Q133)
L282/N (IF
EQPD)Seat heater (Passenger side)L385/YEL
(8ch)Side air-bag (L) harness (To Q134)
L283/BLK Pretensioner (Driver side) L389/GRY Fuel pump wire (To R151)
L285/BLK Pretensioner (Passenger side) L390/N Rear end door harness (To O231)
L292/GRY (IF
EQPD)Back antennaL391/N (IF
EQPD)Rear end door harness (To O232)
L293/BRN (IF
EQPD)Luggage antenna L393/N High mounted stop light wire (To O233)
L294/BRN (IF
EQPD)Inside antennaL395/YEL
(8ch)Side curtain air-bag wire (To Q132)
L296/N Rear ACC socketL399/YEL
(Taiwan)Instrument panel harness (To G349)
L301/BLK Diode #2L402/YEL
(Taiwan)Instrument panel harness (To G352) No./Color Connective position No./Color Connective position
No./Color Connective position No./Color Connective position
L307/BLK
(IF EQPD)TV antenna #1L409/GRY
(IF EQPD)Instrument panel antenna wire (To G355)
L308/BLK
(IF EQPD)TV antenna #2L410/GRY
(IF EQPD)Back door antenna wire (To O240)
No./Color Connective position No./Color Connective position
Q102/BLK
(8ch)Side curtain air-bag (R)Q132/YEL
(8ch)Floor harness (To L395)
Q103/BLK
(8ch)Side curtain air-bag (L)
No./Color Connective position No./Color Connective position
Q104/BLK
(8ch)Side air-bag inflator (R)Q133/YEL
(8ch)Floor harness (To L384)
No./Color Connective position No./Color Connective position
Q105/BLK
(8ch)Side air-bag inflator (L)Q134/YEL
(8ch)Floor harness (To L385)
No./Color Connective position No./Color Connective position
R101/BLK Fuel pump and gauge R151/GRY Floor harness (To L389)

Downloaded from www.Manualslib.com manuals search engine 9A-139 Wiring Systems:
K12112
102102
2
11
22
11
211
G248
G248
BLK
Tweeter (L)Front (L)
J142J148
Tweeter (R)Front (R)
J141
J147
BLK
YEL
BLK
Audio
G306
J/C
ILL cancel
switch
A
A
C
C
G306
J/C
C
C
Steering switch (Audio control switch)
19G26710 120
BLKGRNWHT/GRN
BLK
BLUPNK
BLUPNK
BLUPNK
BLUBLKBLKBLUPNKPNK
YEL/BLKYEL/RED
YEL/BLKYEL/RED
YEL/BLKYEL/RED
YEL/BLKYEL/BLKYEL/REDYEL/RED
S171
G346S61
Roof audio antenna
Contact
coil
Antenna amplifer
4 313 14
K153
G3481
BLK
BLK
K154
G3541
21
G343
L376
G341
L3742112
BLK/YEL
RED/BLU
RED/BLU
G309
J/C
B
B
141114
RHD
LHD
Without Auto cruise
With Auto cruise
Except Taiwan
Taiwan
Without ILL cancel switch
With ILL cancel switch A
E
G
H
A
B
G341
L374
G343
L376A
B
L379
J215
L380
J216A
B
L380
J216
L379
J215A
B
F
BCDEFGH
4
1CD3
2CD
4
1CD3
2CD
Y
"D-4"
I6RW0D910924-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-142
K121L30712
102102
2
11
22
11
211
G248
G248
BLK
Tweeter (L)Front (L)
J142J148
Tweeter (R)Front (R)
J141
J147
BLK
BLK
Navigation
G306
J/C
A
A
C
C
G306
J/C
C
C
Steering switch (Audio control switch)
19G26710 220
BLKGRNWHT/GRN
BLK
BLUPNK
BLUPNK
BLUPNK
BLUBLKBLKBLUPNKPNK
YEL/BLKYEL/RED
YEL/BLKYEL/RED
YEL/BLKYEL/RED
YEL/BLKYEL/BLKYEL/REDYEL/RED
S171
G346S61
Roof audio antenna
Antenna amplifer
4 313 14
K153
G3481
BLK
BLK
K154
G35411
G2664
TV antenna
TV antenna
No.1
BLK
BLK
L409
G3554
O240
L4101
21
G343
L376
G341
L3742112
BLK/YEL
RED/BLU
RED/BLU
G309
J/C
B
B
141114
RHD
LHD
Except Taiwan
Taiwan
Without ILL cancel switch
With ILL cancel switch A
C
E
F
A
B
G341
L374
G343
L376A
B
L379
J215
L380
J216A
B
L380
J216
L379
J215A
B
D
BCDEF
43 43
L3081
1
TV antenna
TV antenna
No.2
BLK
BLK1
O1861
2
TV antenna
TV antenna
No.3
BLK
BLK
BLK
2
2
O1871
3
TV antenna
TV antenna
No.4
BLK
BLK
BLK
3
GPS
antenna
YEL
ILL cancel
switch
Y
"D-4"
I6RW0D910926-01

Downloaded from www.Manualslib.com manuals search engine Paint / Coatings: 9L-1
Body, Cab and Accessories
Paint / Coatings
General Description
Anti-Corrosion Treatment ConstructionS6RW0D9C01001
WARNING!
Standard shop practices, particularly eye protection, should be followed during the performance of the
following operations to avoid personal injury.

As rust proof treatment, steel sheets are given corrosion resistance on the interior and/or exterior.
These corrosion resistance steel sheet materials are called one of two-side galvanized steel sheets.
It is for the sake of rust protection that these materials are selected and given a variety of treatments as described
blow.
• Steel sheets are treated with cathodic electro primer which is excellent in corrosion resistance.
• Rust proof wax coatings are applied to door and side sill insides where moisture is liable to stay.
• Vinyl coating is applied to body underside and wheel housing inside.
• Sealer is applied to door hem, engine compartment steel sheet-to-steel sheet joint, and the like portions to prevent
water penetration and resulting in rust occurrence.
In panel replacement or collision damage repair, leaving the relevant area untreated as it is in any operation which
does disturb the rust proof treatment will cause corrosion to that area. Therefore, it is the essential function of any
repair operation to correctly recoat the related surfaces of the relevant area.
All the metal panels are coated with metal conditioners and primer coating during vehicle production. Following the
repair and/or replacement parts installation, every accessible bare metal surface should be cleaned and coated with
rust proof primer. Perform this operation prior to the application of sealer and rust proof wax coating.
Sealer is applied to the specific joints of a vehicle during production. The sealer is intended to prevent dust from
entering the vehicle and serves also as an anticorrosion barrier. The sealer is applied to the door and hood hem areas
and between panels. Correct and reseal the originally sealed joints if damaged. Reseal the attaching joints of a new
replacement panel and reseal the hem area of a replacement door or hood.
Use a quality sealer to seal the flanged joints, overlap joints and seams. The sealer must have flexible characteristics
and paint ability after it’s applied to repair areas.
For the sealer to fill open joints, use caulking material. Select a sealer in conformance with the place and purpose of a
specific use. Observe the manufacturer’s label-stand instructions when using the sealer.
In many cases, repaired places require color painting. When this is required, follow the ordinary techniques specified
for the finish preparation, color painting and undercoating build-up.
Rust proof wax, a penetrative compound, is applied to the metal-to-metal surfaces (door and side sill insides) where it
is difficult to use ordinary undercoating material for coating. Therefore, when selecting the rust proof wax, it may be the
penetrative type.
During the undercoating (vinyl coating) application, care should be taken that sealer is not applied to the engine-
related parts and shock absorber mounting or rotating parts. Following the under coating, make sure that body drain
holes are kept open.
The sequence of the application steps of the anti-corrosion materials are as follows:
1) Clean and prepare the metal surface.
2) Apply primer.
3) Apply sealer (all joints sealed originally).
4) Apply color in areas where color is required such as hem flanges, exposed joints and under body components.
5) Apply anticorrosion compound (penetrative wax).
6) Apply undercoating (rust proof material).

Downloaded from www.Manualslib.com manuals search engine 9L-12 Paint / Coatings:
Anti-Corrosion Compound Application AreaS6RW0D9C03003
I5RW0C9C0013-01
“A”: Apply rust proof wax (hot wax 50 µm or more).
“B”: Apply rust proof wax (high viscosity wax 50 µm or more).
“C”: Never fill up drain holes with rust proof wax.

Downloaded from www.Manualslib.com manuals search engine Paint / Coatings: 9L-13
I5RW0A9C0010-01
“A”: Apply rust proof wax (hot wax 50 µm or more).
“B”: Never fill up drain holes with rust proof wax.