battery SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-5
• For motor operation in high speed
a. Connect battery positive (+) terminal to “2”
and its negative (–) terminal to terminal “5”.
b. Check if motor revolution speed is as
specification. If check result is not as
specified, replace motor.
Specification
63 – 77 r/min (rpm)• For automatic stop operation
a. Connect battery positive (+) terminal to
terminal “1” and its negative (–) terminal to
terminal “5” and let the motor turn.
b. Disconnect terminal “1” from battery positive
(+) terminal, and let the motor stop.
c. Connect terminals “1” and “3” with a jumper
wire, and connect terminal “4” to battery
positive (+) terminal.
Observe the motor turns once again then
stops at a specified position as shown.
d. Repeat Step a. to c. several times and check
that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
[A]: LHD
[B]: RHD
[A]
[B]
2
5
5 2
I5RW0A940009-01
[A]: LHD
[B]: RHD
2. Mark
[A]
[B]
5 1
4
3
4
5
13
2
I5RW0A940010-01

Downloaded from www.Manualslib.com manuals search engine 9D-6 Wipers / Washers:
Rear Wiper Removal and InstallationS6RW0D9406006
Removal
1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear
wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End
Door Lock Assembly Removal and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation
1) Install rear wiper motor (1) and tighten rear wiper
motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft)2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut
to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to
specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and
then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1
2
3
4
5
6
I4RS0A940013-01
1 (a)I5RW0A940011-01
2. Rear wiper blade
3. Ceramic line
2
1 (a)
I4RS0A940015-01
3 2a = b a
b
1
3
I5RW0A940012-01
1
(a)
I4RS0A940017-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-7
Rear Wiper Motor InspectionS6RW0D9406007
NOTE
Make sure that battery voltage is 12 V or
more.

1) Make a mark (1) on rear wiper motor (2) stop
position as shown.
2) Check rear wiper motor for operation as follows.
• For motor operation
a. Connect battery positive terminal to terminal
“1” and its negative terminal to terminal “2”.
b. Check if motor reciprocation speed is as
specification. If check result is not as
specified, replace motor.
Specification
35 – 45 r/min (rpm)• For automatic stop operation
a. Connect battery positive (+) terminal to
terminal “1” and its negative (–) terminal to
terminal “2” and let the motor turn.
b. Disconnect terminal “2” from battery negative
(–) terminal and let the motor stop.
c. Observe the motor (4) turns once again then
stops at a specified position as shown.
d. Repeat Step a. to c. several times and check
that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
2
1
I5RW0A940013-02
1
23
I5RW0A940014-01
5. Mark
1
23
45
I5RW0A940015-02

Downloaded from www.Manualslib.com manuals search engine 9D-8 Wipers / Washers:
Windshield Wiper and Washer Switch Removal
and Installation
S6RW0D9406008
Removal
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover (1).
3) Remove steering column covers (2).
Turn steering wheel to access steering column cover
rear end screws (3).
4) (Immobilizer model)
Remove immobilizer control module referring to
“ICM Removal and Installation in Section 10C”.
5) Remove windshield wiper and washer switch (1)
from combination switch assembly (2) and
disconnect its coupler (3).
Installation
Reverse removal procedure.
Windshield Wiper and Washer Switch
Inspection
S6RW0D9406009
Windshield Wiper and Washer Switch
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
12
3I5RW0A940016-01
1 2
3
I4RS0B940008-01
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Terminal
[D]: Wiper switch
[E]: Washer switch
OFF
INT6543
MIST
OFF12
ONLO
HI
65432112
3
4
5
6 [A]
[B]
[C]
[D]
[E][C]
I5JB0D940001-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-9
Intermittent Wiper Relay Circuit
1) Turn the windshield wiper switch to “INT” position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) Check that the voltmeter indicates the battery
voltage (10 – 14 V).
5) Connect terminal “3” and terminal “5” by a jumper
wire.
6) Disconnect end of the jumper wire from terminal “5”.
7) Connect disconnected jumper wire end to terminal
“2”, then check that voltage between terminal “4” and
terminal “2” changes as shown.
If check result is not satisfied, replace switch.Washer Linked Circuit
1) Make sure that front wiper switch is at “OFF”
position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) When front washer switch is ON, check that voltage
changes as shown in figure.
If check result is not satisfied, replace switch.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
V
2
3 4 52
34 5 [B] [A]
I5JB0D940002-02
V
INT
TIME
INT
TIME
10-14V
0V
10-14V
0V
2
3 4 52
34 5 [B] [A][C] [D]
[E]
[F]
I5JB0D940003-02
[C]: Voltage
[D]: INT time control switch position
[E]: 1.6 ± 1 sec.
[F]: 10.7 ± 5 sec.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Wiper switch
[D]: Voltage
[E]: Approx. 2.2 sec.
[F]: Approx 0.3 se.
V
2
4 52
45 [B] [A]
ON
OFF
High
Low
[E]
[F] [C]
[D]
I5JB0D940004-02

Downloaded from www.Manualslib.com manuals search engine 9D-10 Wipers / Washers:
Rear Wiper and Washer Switch Removal and
Installation
S6RW0D9406010
For removal and installation, refer to “Windshield Wiper
and Washer Switch Removal and Installation”.
Rear Wiper and Washer Switch InspectionS6RW0D9406011
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Rear Wiper Relay Removal and InstallationS6RW0D9406012
Removal
1) Disconnect negative (–) cable at battery.
2) Remove junction block (1).
3) Remove rear wiper relay (2) from junction block.
Installation
Reverse removal procedure for installation.
Rear Wiper Relay InspectionS6RW0D9406013
1) Check that there is no continuity between terminal
“3” and “4”. If there is continuity, replace relay.
2) Connect battery positive (+) terminal to terminal “2”
of relay.
3) Connect battery negative (–) terminal to terminal “1”
of relay.
4) Check continuity between terminal “3” and “4”. If
there is no continuity when relay is connected to the
battery, replace relay.[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
OFF
[C]
[D]4 3 12
1 2 3
4 [A]
[B]123
4 [C] [D] [E]
[F]
[E]
[F]
I5JB0D940005-01
2
1
I7RW01940006-01
“4” “2”“1”“3”
I4RS0A940028-01

Downloaded from www.Manualslib.com manuals search engine 9E-1 Glass / Windows / Mirrors:
Body, Cab and Accessories
Glass / Windows / Mirrors
Precautions
Precautions for Power Window Service (Pinching Prevention Function Model)S6RW0D9500001
WARNING!
When checking the pinching prevention function, never attempt intentionally to have your hand, arm
or any other part of the body pinched. Also, use full care not to have your body caught.

• Do not drop the power window regulator (motor) or expose it to a strong impact in any other way.
• Do not operate the motor unless the power window regulator (motor) is installed and ready to operate door glass.
• If any peripheral part has bean damaged, replace regulator (motor) as well depending on the damage condition.
• After replacing or disconnecting the driver side power window regulator (motor), power window main switch, battery
and/or fuse, make sure to execute the initial setting, (to have the door glass closed position learned) refer to “Power
Window Main Switch Initialization (Pinching Prevention Function Model)”.
General Description
Rear End Door Window Defogger System DescriptionS6RW0D9501001
The rear end door window defogger is controlled by BCM. For the BCM description refer to “BCM General Description
in Section 10B”.

Downloaded from www.Manualslib.com manuals search engine 9E-19 Glass / Windows / Mirrors:
Rear End Door Window Defogger Relay
Inspection
S6RW0D9506018
1) Disconnect negative (–) cable from battery.
2) Remove junction block for inspection of rear end
door window defogger relay.
3) Remove rear end door window defogger relay (1)
from junction block (2).
4) Check that there is no continuity between terminal
“c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c”
and “d” when a 12 V battery is connected to
terminals “a” and “b”.
If malfunction is found, replace it with a new one.
Rear End Door Window Defogger Wire
Inspection
S6RW0D9506019
NOTE
• When cleaning rear end door window
glass, use a dry cloth to wipe it along heat
wire (1) direction.
• When cleaning glass, do not use detergent
or abrasive-containing glass cleaner.
• When measuring wire voltage, use a tester
with positive probe (2) wrapped with a tin
foil (3) which should be held down on wire
by finger pressure.

Wire Damage Inspection
1) Start engine.
2) Turn on defogger switch.
3) Measure voltage at the center of each defogger wire
(1), and check defogger wire condition according to
the following table.
If defogger wire open is found, go to next step.
Defogger wire voltage
3. Hood latch release cable
12
2
3
I5RW0A950034-01
ba
c
dc
ad
bI4RS0A950028-01Voltage Circuit
0 – 1 V Defogger wire open between its center
and defogger wire power source terminal
end (2)
4 – 6 V Normal condition
10 – 12 V Defogger wire open between its center
and defogger wire ground terminal end
(3)
I2RH01950002-01
2
1
3
I4RS0A950029-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-20
4) Touch voltmeter negative (–) lead to defogger wire
ground terminal end (1).
5) Touch voltmeter positive (+) lead with a foil strip to
defogger wire power source terminal end (2), then
move it along wire to defogger wire ground terminal
end (1).
The place where voltmeter fluctuates from 10 – 12 V
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to
“Rear End Door Window Defogger Wire Repair”.
Rear End Door Window Defogger Wire RepairS6RW0D9506020
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower
sides of heat wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a
fine-tip brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours
before operating the defogger again.
Power Window Main Switch InspectionS6RW0D9506021
Switch for Driver Side Window
Without Pinching Prevention Function Model
1) Remove driver side door trim referring to step 1) to
3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Connect 12 V battery positive (+) terminal to terminal
“IG” of power window main switch and its negative (–
) terminal to terminal “E” of power window main
switch.
4) Check for continuity between terminals as shown
below.
If check result is not as specified, replace power
window main switch.
21
I4RS0A950030-01
I2RH01950005-01
I7RW01950004-01

Downloaded from www.Manualslib.com manuals search engine 9E-21 Glass / Windows / Mirrors:
With Pinching Prevention Function Model
NOTE
After replacing or disconnecting the power
window main switch, make sure to execute to
the initial setting, (to have the door glass
closed position learned) refer to “Power
Window Main Switch Initialization (Pinching
Prevention Function Model)”.

1) Remove driver side door trim referring to step 1) to
3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Connect 12 V battery positive (+) terminal to terminal
“IG” and “B” of power window main switch and its
negative (–) terminal to terminal “E” of power window
main switch.
4) Check for continuity between terminals as shown
below.
If check result is not as specified, replace power
window main switch.
[A]: Terminal
[B]: Driver side window switch position
1. UP
2. OFF
3. DOWN
DSB IG
E
SG SV
SB SA
DRU DRD
RLURLDRRURRDASUASD
[B][A]
1
2
3E DRU DRD B
E DRU DRD B
IG
[B]
I6RW0D950002-01