Ecm SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9A-137 Wiring Systems:
B
P/S
Cont.M
3
E377
E378
E61
M
REDBLK
E12
ECM
"A-5"
BRN
1211
12
BRN
6
E11
RED/BLU
5
RB
14
RED/BLU
G211
DLC
4
BLKBLK
B
B
J/C Motor
G309
BLU
BLU
E382
G33419
E382
G33412
E371
C3438
BLK/ORN
5
J/B
15ADOME
37
G2715
WHT/RED
BLK/ORN
7
16
B
B
J/C
G308
BLK/ORN
1114
WHT/RED
BLK
BLUB
WHTRED
RW"A-8"
14
6
BCM
BLU
A
A
J/C
G308
(CAN) IF EQPD
4
RHD
LHD
Except M16A engine M/T
M16A engine M/T
Except Taiwan
Taiwan A
C
5
D
BCDEF
1
2AB2
1AB
I6RW0C910A06-01

Downloaded from www.Manualslib.com manuals search engine 9C-2 Instrumentation / Driver Info. / Horn:
Combination Meter Reception Data
ECM BCM
Keyless
Start
Control
Module
(if equipped)
Combination
Meter4WD
Control
Module
(if equipped)TCM
(A/T
model)
Engine speed signal
Immobilizer indicator light control signal
Vehicle speed signal
Engine coolant temperature signal
Fuel level signal
MIL control signal
Transmission range sensor signal
Transmission warning light signal
Diagnostic trouble code (DTC)
Brake fluid level switch signal
(brake warning light control signal)
Driver side seat belt buckle switch signal
(seat belt reminder light control signal)
Charging system warning light signal
(charge warning light control signal)
Engine oil pressure switch signal
(oil pressure warning light control signal)
Parking brake switch signal
(brake warning light control signal)
Illumination ON signal
Door switch signal
(open door warning light control signal)
ABS indication signal
EBD indication signal
(brake warning light control signal)
4WD mode indicator control signal
Key indicator light control signal
ABS
Control
Module
Odometer signal
DATA
Recive
I6RW0D930001-01

Downloaded from www.Manualslib.com manuals search engine 9C-6 Instrumentation / Driver Info. / Horn:
Diagnostic Information and Procedures
Speedometer and VSS Symptom DiagnosisS6RW0D9304001
Tachometer Symptom DiagnosisS6RW0D9304002
Engine Coolant Temperature (ECT) Meter Symptom DiagnosisS6RW0D9304003
Fuel Meter Symptom DiagnosisS6RW0D9304004
Condition Possible cause Correction / Reference Item
Speedometer shows no
operation or incorrect
operationCircuit fuse blownReplace fuse and check for short circuit.
Front wheel speed sensor or sensor
encoder faulty (M/T model)Check front wheel speed sensor or sensor
encoder referring to “Front and Rear Wheel
Speed Sensor On-Vehicle Inspection in
Section 4E” or “Front Wheel Speed Sensor
Encoder On-Vehicle Inspection in Section 4E”.
Output shaft speed sensor (VSS) faulty
(A/T model)Check output shaft speed sensor (VSS)
referring to “Output Shaft Speed Sensor (VSS)
Inspection in Section 5A”
Wiring or grounding faultyRepair circuit.
Combination meter faulty Replace combination meter.
TCM faulty (A/T model)Check input and output signal of TCM referring
to “Inspection of TCM and Its Circuits in
Section 5A”
ECM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Tachometer shows no
operation or incorrect
operationCircuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Engine coolant
temperature (ECT) meter
shows no operation or
incorrect operationCircuit fuse blownReplace fuse and check for short circuit.
ECT sensor faultyCheck ECT sensor referring to “Engine
Coolant Temperature (ECT) Sensor Inspection
in Section 1C”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Fuel meter shows no
operation or incorrect
operationCircuit fuse blownReplace fuse and check for short circuit.
Fuel level sensor faultyCheck fuel level sensor referring to “Fuel Level
Sensor Inspection”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-7
Low Fuel Warning Light Symptom DiagnosisS6RW0D9304005
NOTE
• Confirm that fuel meter is in good condition before referring to the following possible causes.
• When fuel level sensor circuit is open or short, fuel level meter indicates empty even if fuel tank
does not empty.
• The low fuel warning light comes ON when fuel level is lower than specification below.

Low fuel warning light operation:
Oil Pressure Warning Light Symptom DiagnosisS6RW0D9304006
Low fuel warning light operation: Fuel amount: Resistance of fuel level sensor:
ON (2WD) Approx. 7.5 liter Approx. 261 Ω
ON (4WD) Approx. 6.8 liter Approx. 261 Ω
Condition Possible cause Correction / Reference Item
Low fuel warning light
does not come ON when
fuel level is lower than
specificationCircuit fuse blownReplace fuse and check for short circuit.
Fuel level sensor faultyCheck fuel level sensor referring to “Fuel Level
Sensor Inspection”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.
Low fuel warning light
comes ON steadyLow fuelRefill fuel.
Fuel level sensor faultyCheck fuel level sensor referring to “Fuel Level
Sensor Inspection”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Oil pressure warning light
does not light up when
ignition switch is turned
to ON position at engine
offCircuit fuse blownReplace fuse and check for short circuit.
Oil pressure switch faultyCheck oil pressure switch referring to “Oil
Pressure Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
BCM faultyReplace after making sure that none of above
parts is faulty.
Oil pressure warning light
stays ONOil pressure switch faultyCheck oil pressure switch referring to “Oil
Pressure Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
BCM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine 9C-10 Instrumentation / Driver Info. / Horn:
Cigarette Lighter Symptom Diagnosis (If Equipped)S6RW0D9304013
Horn Symptom DiagnosisS6RW0D9304014
Information Display Symptom Diagnosis (If Equipped)S6RW0D9304015
NOTE
This thermometer indicates the ambient temperature in the under side of front bumper member. Under
any one of the following listed conditions, however, even when the ambient temperature goes up, the
thermometer display does not rise so as to correct the rise of the ambient temperature caused by the
radiant heat of the engine. When the ambient temperature drops, the thermometer reading follows the
change in the temperature.
Be sure to bear this in mind when diagnosing trouble.
• The vehicle speed is 30 km/h (18 mph) or lower.
• Vehicle speed signal is faulty.
• The ignition switch is turned on again within 2 hours.

Condition Possible cause Correction / Reference Item
Cigarette lighter shows
no operationCircuit fuse blownReplace fuse and check for short circuit.
Cigarette lighter faultyCheck cigarette lighter.
Ignition switch faultyCheck ignition switch referring to “Ignition
Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Horn does not operateCircuit fuse blownReplace fuse and check for short circuit.
Horn switch faultyCheck horn switch.
Horn relay faultyCheck horn relay referring to “Horn Relay
Inspection”.
Wiring or grounding faultyRepair circuit.
Horn faultyCheck horn referring to “Horn Inspection”.
Condition Possible cause Correction / Reference Item
No displaying of
information displayCircuit fuse BlownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Information display unit faultyReplace unit.
Incorrect thermometer
displayOutside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Vehicle speed signal faultyCheck ECM for DTC referring to “DTC Check
in Section 1A”.
Wiring or grounding faultyRepair circuit.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of thermometer
does not change at –30
°C
(–22
°F)Outside air temperature is –30 °C (–22
°F) or less—
Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-11
Clock System Diagnosis (If Equipped)S6RW0D9304016
Display of thermometer
does not change at 50
°C
(122
°F)Outside air temperature is 50 °C (122
°F) or more—
Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of thermometer
does not change at “- - -
°C (°F)”Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Outside air temperature sensor circuit is
open or shortRepair circuit.
Wiring or grounding faultyRepair circuit.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of fuel
consumption does not
change at “- - - l / 100 km
(km/l, MPG)”Vehicle is not running (instantaneous
fuel consumption mode)—
Fuel consumption was reset (average
fuel consumption mode, if equipped)Vehicle runs for a while.
Vehicle speed signal faultyCheck ECM for DTC referring to “DTC Check
in Section 1A”.
Wiring or grounding faultyRepair circuit.
CAN communication data (information)
can not be received by BCMCheck BCM for DTC referring to “DTC Check
in Section 10B”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty. Condition Possible cause Correction / Reference Item
Condition Possible cause Correction / Reference Item
No displaying of clockCircuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Clock unit faultyReplace unit.

Downloaded from www.Manualslib.com manuals search engine Table of Contents 10- i
10
Section 10
CONTENTS
Control Systems
Precautions ............................................... 10-1
Precautions........................................................... 10-1
Precautions for Control Systems......................... 10-1
Body Electrical Control System ........... 10B-1
Precautions......................................................... 10B-1
Precautions in Diagnosing Trouble ................... 10B-1
General Description ........................................... 10B-1
BCM General Description ................................. 10B-1
CAN Communication System Description......... 10B-1
Theft Deterrent Light ......................................... 10B-2
Security Alarm Description (If Equipped) .......... 10B-2
Schematic and Routing Diagram ...................... 10B-3
Body Electrical Control System Wiring Circuit
Diagram .......................................................... 10B-3
Connector Layout Diagram of BCM and
Junction Block ................................................. 10B-6
Component Location ......................................... 10B-7
BCM and Related System Component
Location .......................................................... 10B-7
Diagnostic Information and Procedures .......... 10B-8
BCM Self-Diagnosis Function ........................... 10B-8
Body Electrical Control System Check.............. 10B-9
Scan Tool Data ............................................... 10B-11
DTC Table ....................................................... 10B-13
DTC Check ..................................................... 10B-14
DTC Clearance ............................................... 10B-15
BCM Power Circuit and Ground Circuit Check 10B-16
DTC B1133 (DTC No. 1133): Battery Voltage
Too High ....................................................... 10B-17
DTC B1141 / DTC B1142 (No. 1141 / No.
1142) Outside Air Temperature (Ambient
Temp.) Sensor Circuit Malfunction ................ 10B-18
DTC B1150 (No. 1150): Air Bag
Communication Circuit Malfunction .............. 10B-19
DTC B1157 (No. 1157) Air Bag Deployment
Signal Input ................................................... 10B-20
DTC B1170 (No. 1170): EEPROM Access
Error .............................................................. 10B-20
DTC U0073 (No. 0073): Control Module
Communication Bus Off ................................ 10B-20
DTC U0100 (No. 0100): Lost Communication
with ECM....................................................... 10B-20DTC U0101 (No. 0101): Lost Communication
with TCM ....................................................... 10B-20
DTC U0155 (No. 0155): Lost Communication
with Instrument Panel Cluster (IPC) Control
Module .......................................................... 10B-20
DTC U1144 (No. 1144): Lost Communication
with Keyless Start Control Module ................ 10B-20
Inspection of BCM and Its Circuits .................. 10B-21
Repair Instructions ..........................................10B-28
BCM (Included in Junction Block) Removal
and Installation .............................................. 10B-28
Security Alarm Mode Selection Procedure (If
Equipped) ...................................................... 10B-29
Outside Air Temperature Sensor Removal
and Installation .............................................. 10B-29
Outside Air Temperature Sensor Inspection ... 10B-29
Special Tools and Equipment .........................10B-29
Special Tool .................................................... 10B-29
Immobilizer Control System ................. 10C-1
Precautions.........................................................10C-1
Precautions in Diagnosing Troubles .................10C-1
Precaution in Replacing ECM ...........................10C-1
Precaution in Replacing Ignition Key ................10C-1
Precautions in Handling Immobilizer Control
System ............................................................10C-1
General Description ...........................................10C-2
Immobilizer Control System Introduction ..........10C-2
On-Board Diagnostic System Description
(Self-diagnosis Function)................................10C-2
Schematic and Routing Diagram ......................10C-3
Immobilizer Control System Wiring Circuit
Diagram...........................................................10C-3
Component Location .........................................10C-5
Immobilizer Control System Components
Location...........................................................10C-5
Diagnostic Information and Procedures ..........10C-5
Immobilizer Control System Check ...................10C-5
DTC Check........................................................10C-6
DTC Clearance .................................................10C-6
DTC Table .........................................................10C-7
Scan Tool Data .................................................10C-8
Immobilizer Indicator Light Does Not Come
ON with Ignition Switch ON and Engine Stop ..10C-9

Downloaded from www.Manualslib.com manuals search engine 10-ii Table of Contents
Immobilizer Indicator Light Remains ON after
Engine Start ..................................................10C-10
DTC P1614: Transponder Response Error .....10C-10
DTC P1615: Steering Lock Unit
Communication Error ....................................10C-11
DTC P1616: Unregistered Keyless Start
Control Module ..............................................10C-12
DTC P1618: Keyless Start Control Module
CAN Communication Error............................10C-13
DTC P1621: Immobilizer Communication
Line Error ......................................................10C-13
DTC P1622: EEPROM Reading / Writing
Error ..............................................................10C-14
DTC P1623: Unregistered Transponder .........10C-14
DTC P1625: Immobilizer Antenna Error..........10C-15
DTC P1636: Immobilizer Information
Registration Failure .......................................10C-15
DTC P1638: Immobilizer Information
Mismatched ...................................................10C-16
Inspection of ICM and Its Circuit .....................10C-17
Repair Instructions ..........................................10C-19
ICM Removal and Installation .........................10C-19
Registration of the Ignition Key .......................10C-19
Procedure after ECM Replacement ................10C-19
Special Tools and Equipment .........................10C-20
Special Tool ....................................................10C-20
Keyless Start System .............................10E-1
General Description ........................................... 10E-1
Keyless Start System Description ..................... 10E-1
Parts and Functions .......................................... 10E-2
Keyless Engine Start Function .......................... 10E-3
Door Lock Function of Keyless Start System .... 10E-4
Operation Area of Remote Controller................ 10E-5
Alarm Function .................................................. 10E-6
CAN Communication System Description......... 10E-6
Schematic and Routing Diagram ...................... 10E-7
Keyless Start System Electric Wiring Circuit
Diagram .......................................................... 10E-7
Diagnostic Information and Procedures .......... 10E-8
Precautions in Diagnosing Troubles ................. 10E-8
Self-Diagnosis Function .................................... 10E-8
Keyless Start System Diagnosis Introduction ... 10E-8
Keyless Start System Check ............................. 10E-9
Customer Questionnaire (Example) ................ 10E-10Key Indicator Light Check ............................... 10E-10
DTC Check...................................................... 10E-11
DTC Table ....................................................... 10E-12
DTC Clearance ............................................... 10E-12
Keyless Start System Symptom Diagnosis ..... 10E-13
Keyless Start System Operation Inspection .... 10E-14
Door Lock Operation (Keyless Start System) . 10E-14
Inspection of Keyless Start Control Module
and Its Circuits .............................................. 10E-14
No DTC Detection After Performing DTC
Check ............................................................ 10E-20
Key Indicator Light Circuit Check (Key
Indicator Light Doesn’t Light when Ignition
Knob Switch is Pushed) ................................ 10E-21
Keyless Start Control Module Power and
Ground Circuit Check .................................... 10E-23
DTC No. 11: Communication Error with
Steering Lock Unit ......................................... 10E-24
DTC No. 13 / No. 14: Release Signal Error
from Steering Lock Unit / Steering Lock Unit
Malfunction .................................................... 10E-25
DTC No. 21 / No. 22: Internal Error of Keyless
Start Control Module (EEPROM Reading
Error) / (EEPROM Writing Error) ................... 10E-25
DTC No. 31: Lost Communication with BCM .. 10E-26
DTC No. 33: Control Module Communication
Bus Off .......................................................... 10E-26
DTC No. 51 / No. 52 / No. 53: Driver Side /
Passenger Side / Rear End Door Request
Switch Failure................................................ 10E-26
Repair Instructions .......................................... 10E-27
Antennas and Request Switches Removal
and Installation .............................................. 10E-27
Front Door (Driver and Passenger Side), Rear
End Door Request Switch Inspection............ 10E-28
Steering Lock Unit Removal and Installation .. 10E-28
Steering Lock Unit Inspection ......................... 10E-28
Front Door Lock Switch Inspection ................. 10E-28
Keyless Start Control Module Removal and
Installation ..................................................... 10E-29
Remote Controller Inspection.......................... 10E-29
Replacement of Remote Controller Battery .... 10E-29
Registration Procedure for Remote Controller
ID Code ......................................................... 10E-30
Keyless Start Registration ............................... 10E-31

Downloaded from www.Manualslib.com manuals search engine 10B-1 Body Electrical Control System:
Control Systems
Body Electrical Control System
Precautions
Precautions in Diagnosing TroubleS6RW0DA200001
• Diagnostic information stored in BCM memory can be cleared as well as checked by using SUZUKI scan tool.
Before using scan tool, read its Operator’s (Instruction) Manual carefully to have good understanding as to what
functions are available and how to use it.
• Be sure to read “Precautions for Electrical Circuit Service in Section 00” before inspection and observe what is
written there.
• Communication of ECM, TCM (A/T model), ABS control module, 4WD control module (if equipped), keyless start
control module (if equipped), combination meter and BCM is established by CAN (Controller Area Network). For
detail of CAN communication for BCM, refer to “CAN Communication System Description”. Therefore, handle CAN
communication line with care referring to “Precaution for CAN Communication System in Section 00”.
General Description
BCM General DescriptionS6RW0DA201001
The Body electrical Control Module (BCM) is
incorporated in junction block. Do not attempt removal of
BCM from junction block as it may cause contact failure.
The BCM incorporates relays and controllers which are
used for the following systems and controls them.
• Power door lock (if equipped)
• Keyless entry (if equipped)
• Door lock function of keyless start system (if
equipped)
• Rear wiper
• Combination meter
• Interior light• Warning buzzer
• Rear end door window defogger and door mirror
heater (if equipped)
• Rear end door opener (if equipped)
• Theft deterrent light
Also, the BCM has a function to cause the interior light
and open door warning light in the combination meter to
turn off when any door is left open for longer than 15
minutes to reduce wasteful battery consumption.
In addition, it is possible to check operation of actuator
which is controlled by BCM by using the output test
function of SUZUKI scan tool to operate actuator
simulatively.
CAN Communication System DescriptionS6RW0DA201002
Refer to “CAN Communication System Description in Section 1A” for CAN communication system description.
BCM communication control data with each control module as follows.
BCM Transmission Data
A/C switch ON signal
Electric load signal
Brake fluid level switch signal
Parking brake switch signal
Diagnostic trouble code (DTC)
Illumination ON signal
Seat belt buckle switch signal
Charging system signal
Engine oil pressure switch signal
Door switch status
Door lock statusECMKeyless Start
Control Module
(if equipped) Combination
Meter
BCMTransmit
DATA
I6RW0CA20001-01

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-2
BCM Reception Data
Theft Deterrent LightS6RW0DA201003
The information display or clock (1) of this vehicle includes a theft deterrent light (2) for the theft preventive purpose.
The BCM makes the theft deterrent light flash at certain intervals after the ignition switch is turned off until it is turned
on again. Also, DTCs stored in BCM can be checked by reading the flashing patterns of the theft deterrent light when
diagnosing troubles.
Security Alarm Description (If Equipped)S6RW0DA201005
Operation
The security alarm system provides a warning of an abnormal condition to those who are around. Its operation is as
follows. While the system is in the stand-by mode (when 20 seconds or more elapsed after the door is locked using a
keyless entry transmitter or door request switch), BCM monitors door lock status, door switch status and battery power
supply voltage. When it detects an abnormal condition (door is unlocked by some way other than using keyless entry
transmitter or door request switch and opened or cut off BCM power supply voltage temporarily), it activates the
warning buzzer (located in BCM), theft deterrent light, hazard warning relay and horn relay.
The security alarm system has 2 selectable modes.
• A mode: No operation
• B mode: Theft deterrent light blinks, hazard warning lights blink, warning buzzer (located in BCM) sounds and horn
sounds
Engine speed signal
Vehicle speed signal Engine coolant temperature signal
Brake pedal switch signal
A/C refrigerant pressure signal
Fuel consumption signal A/C compressor clutch signal
Engine type signal
Transmission range sensor signal
Combination meter spec signal
Ignition knob switch signal
Door lock/unlock request signal
Buzzer request signal
Answer back request signal DATA BCM
Receive
Combination
Meter TCM
(A/T model)Keyless Start
Control Module
(if equipped) ECM
I6RW0CA20002-01
12
I5RW0AA20003-01