PPL SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-16
BCM Power Circuit and Ground Circuit CheckS6RW0DA204007
Wiring Diagram
Troubleshooting
+B
IG1
+BB
GRNG273-2BLKBLK/ORNG272-9
G271-3
BLK/ORNL314-4
BLU G273-5
WHTE324-22
3
1
E324 L314
1 2 4 53 6 7 8 9
10
11 12 13 14 15 16 17 181 21 2 4 53 61
2 4 53 6 7 8 9 10
7 8 9 10 11 12
11 12 13 14 15 16 17 18 19 20
G272 G271
1 2
4
65
G273[A] [A] [A]
3
[A]
I6RW0CA20006-02
[A]: Junction block connector viewed from harness side 2. Ignition switch
1. Junction block 3. Battery
Step Action Yes No
1Fuse check
1) Turn ignition switch to OFF position.
2) Check circuit fuses for condition.
Are circuit fuses in good condition?Go to Step 2. Replace fuse and check
for short circuit to
ground.
2Power supply circuit check
1) Disconnect connectors from junction block.
2) Check for proper connection to junction block connector
at terminal “E324-2”.
3) If OK, then measure voltage between “E324-2” terminal
of junction block connector and vehicle body ground.
Is voltage 10 – 14 V?Go to Step 3. Repair power supply
circuit.
3Power supply circuit check
1) Check for proper connection to junction block connector
at terminals “G273-2” and “G273-5”.
2) If OK, turn ignition switch to ON position.
3) Measure voltage between following terminals.
• Between “G273-2” terminal of junction block
connector and vehicle body ground
• Between “G273-5” terminal of junction block
connector and vehicle body ground
Is each voltage 10 – 14 V?Go to Step 4. Repair power supply
circuit.

Downloaded from www.Manualslib.com manuals search engine 10B-17 Body Electrical Control System:
DTC B1133 (DTC No. 1133): Battery Voltage Too HighS6RW0DA204008
Wiring Diagram
Refer to “BCM Power Circuit and Ground Circuit Check”.
DTC Detecting Condition and Possible Cause
Flow Test Description
Step 1: Check charging system
DTC Troubleshooting4Ground circuit check
1) Turn ignition switch to OFF position.
2) Check for proper connection to junction block connector
at terminals “G271-3”, “G272-9” and “L314-4”.
3) If OK, then measure resistance between following
terminals.
• Between “G271-3” terminal of junction block
connector and vehicle body ground
• Between “G272-9” terminal of junction block
connector and vehicle body ground
• Between “L314-4” terminal of junction block connector
and vehicle body ground
Is each resistance 2
Ω or less?BCM power supply
circuit and ground circuit
are in good condition.Repair ground circuit. Step Action Yes No
DTC detecting condition Possible cause
Power voltage supplied from battery to BCM is
higher than 16V.• Charging system malfunction
• BCM malfunction
Step Action Yes No
1Charging system operation check
1) Check generator for operation referring to “Generator
Test (Overcharged Battery Check) in Section 1J”.
Is it in good condition?Substitute a known
good BCM (included in
junction block) and
recheck.Repair charging system.

Downloaded from www.Manualslib.com manuals search engine 10B-23 Body Electrical Control System:
BCM connector “G04”E04-13 — — —
E04-14 — — —
Terminal Circuit Normal voltage Condition
G04-1CAN communication line (low)
for DLC*1.6 – 2.5 V
Refer to “Reference waveform No. 3: ” G04-2CAN communication line (low)
for each control module*1.6 – 2.5 V
G04-3CAN communication line
(high) for DLC*2.5 – 3.6 V
G04-4CAN communication line
(high) for each control module*2.5 – 3.6 V
G04-5Serial communication line of
data link connector 7 – 12 V Ignition switch is at ON position
G04-6 — — —
G04-7 — — —
G04-8 Theft deterrent light10 – 14 V Theft deterrent light is not lit up
0 V Theft deterrent light is lit up
G04-9 — — —
G04-10 — — —
G04-11Serial communication line for
information display and HVAC
control module (if equipped)*0 – 1 V
↑↓
10 – 14 VRefer to “Reference waveform No. 5: ”
G04-12Ground for keyless entry
receiver (if equipped)0 V —
G04-13Power supply for keyless
entry receiver (if equipped)4 – 6 V Ignition switch is at all positions
G04-14Signal for keyless entry
receiver (if equipped)*0 – 1 V
↑↓
4 – 6 VRefer to “Reference waveform No. 6: ”
G04-15 Vehicle speed signal output*0 – 1 V
↑↓
4 – 6VRefer to “Reference waveform No. 7: ”
G04-16 Key reminder switch10 – 14 V Ignition key is inserted to ignition key cylinder
0 VIgnition key is pulled out from ignition key
cylinder
G04-17Rear end door window
defogger switch*3 – 14 V Refer to “Reference waveform No. 8: ”
0 VIgnition switch is at ON position and rear end
door window defogger switch is pushed
G04-18 A/C switch (if equipped)*3 – 14 V Refer to “Reference waveform No. 8: ”
0 VIgnition switch is at ON position, blower speed
selector is at any position other than OFF
position and A/C switch is at ON position
G04-19 — — —
G04-20 — — —
G04-21 Rear wiper INT switch*0 – 1 V
↑↓
10 – 14 VRefer to “Reference waveform No. 9: ”
0 VIgnition switch is at ON position and rear
wiper switch is at INT position
G04-22 Rear wiper low switch*0 – 1 V
↑↓
10 – 14 VRefer to “Reference waveform No. 9: ”
0 VIgnition switch is at ON position and rear
wiper switch is at LOW position Terminal Circuit Normal voltage Condition

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-24
Junction block connector “E324”
Junction block connector “E325”
Junction block connector “G271”
Junction block connector “G272”
Junction block connector “G273”
Junction block connector “L312”
Junction block connector “L313”Terminal Circuit Normal voltage Condition
E324-2 Backup power source 10 – 14 V Ignition switch is at all positions
Terminal Circuit Normal voltage Condition
E325-3 Horn10 – 14 V Horn switch is at ON position
0 V Horn switch is at OFF position
Terminal Circuit Normal voltage Condition
G271-3 Ground for BCM 0 V Ignition switch is at all positions
G271-7Rear end door window
defogger indicator light10 – 14 VEngine is running and rear end door window
defogger indicator light is lit up
0 VEngine is running and rear end door window
defogger indicator light is not lit up
Terminal Circuit Normal voltage Condition
G272-3 Horn switch10 – 14 V Horn switch is not pushed
0 V Horn switch is pushed
G272-7 Lighting switch10 – 14 VEngine is running (with DRL model) or lighting
switch is at any position other than OFF
position
0 V Lighting switch is at OFF position
G272-9 Ground for BCM 0 V Ignition switch is at all positions
G272-11 Hazard warning switch10 – 14 V Hazard warning switch is at OFF position
0 VHazard warning switch is at ON position or
lock or unlock button of keyless entry
transmitter (answer back control) is pushed
Terminal Circuit Normal voltage Condition
G273-2 Power source (IG)10 – 14 V Ignition switch is at ON position
0 VIgnition switch is at any position other than
ON position
G273-5 Power source (ACC)10 – 14 V Ignition switch is at ACC or ON position
0 VIgnition switch is at any position other than
ACC or ON position
Terminal Circuit Normal voltage Condition
L312-4Power supply for rear wiper
motor10 – 14 VIgnition switch is at ON position
L312-5 Interior light10 – 14 VInterior light switch is at DOOR position and
interior light is not lit up
0 VInterior light switch is at DOOR position and
interior light is lit up
Terminal Circuit Normal voltage Condition
L313-2 Air bag communication line*0 – 1 V
↑↓
4 – 6 VRefer to “Reference waveform No. 10: ”
L313-3Serial communication line of
data link connector for SDM7 – 12 V Ignition switch is at ON position

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-3
Schematic and Routing Diagram
Immobilizer Control System Wiring Circuit DiagramS6RW0DA302001
NOTE
For more details about power supply circuit, ground wire circuit, and each circuit for ECM, BCM, ABS
control module, keyless start control module and combination meter, refer to “System Circuit Diagram
in Section 9A”.

BLK/WHT
BLK/ORN12V
G17-1
G17-2
12V
5V
12V
12VYEL/RED
YEL/BLK
G17-4
G17-3
5V
BRN
BRN/YEL
BLK/YEL
1 2
22
2 34
251014
15
1 2 3
4 G17
[A]
5
6
G16-20 G16-29 G16-30 G146-3 G146-7 G146-8
WHT/RED
5V
5V
9
G16-18G16-19 E01-13
E01-28
BLU
BLU
RED
WHTE08-12
E08-1E01-18
E01-3
RED
WHTE08-13
E08-2E04-1
E04-2
WHT
RED
G04-1
G04-3
12V
E04-9
G04-5
PPL/WHTL313-3 8
11
12
13
G17-5WHT 76
G17-6WHT/RED
17
REDWHT
REDWHT
G241-10 G241-7
IG1
18
WHT
REDG04-4
G04-2
16 [B]
I6RW0DA30001-02

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-5
Component Location
Immobilizer Control System Components LocationS6RW0DA303001
Diagnostic Information and Procedures
Immobilizer Control System CheckS6RW0DA304001
3
4567
1
2
2
13
I6RW0BA30001-01
1. ECM 5. Ignition key (non keyless entry model)
2. Immobilizer indicator light 6. Ignition key (keyless start model)
3. ICM 7. Transponder
4. Ignition key (keyless entry model)
Step Action Yes No
1Immobilizer indicator light check
1) Turn ignition switch to ON position using ignition key.
Does immobilizer indicator light come on?Go to Step 2. Check if DTC P1636
and/or P1638 are
detected by ECM
referring to “DTC
Check”. If detected, go
to applicable DTC diag.
flow. If not detected, go
to “Immobilizer Indicator
Light Does Not Come
ON with Ignition Switch
ON and Engine Stop”.
2Immobilizer indicator light check
Does immobilizer indicator light flash on and off continuously
in Step 1?Check ECM for DTC
referring to “DTC
Check”. Then, go to
applicable DTC diag.
flow.Go to Step 3.
3Engine start check
1) Start engine using ignition key.
Does engine start?Go to Step 4. Go to “Engine and
Emission Control
System Check in
Section 1A”.
4Immobilizer indicator light check
1) Check if immobilizer indicator light remains ON after
engine start.
Does immobilizer indicator light remains ON after engine
start?Go to “Immobilizer
Indicator Light Remains
ON after Engine Start”.Immobilizer control
system is in good
condition. Then, go to
“Keyless Start System
Check in Section 10E”
for keyless start model.

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-9
Immobilizer Indicator Light Does Not Come ON with Ignition Switch ON and Engine StopS6RW0DA304006
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
When the ignition switch is turned ON, ECM transmits the indication ON signal to the combination meter to turn ON the
immobilizer indicator light in case that there is not any problem with the immobilizer control system. Then, the
combination meter turns ON the light. When the engine is started up, ECM transmits the indication OFF signal to the
combination meter to turn OFF the light. Then, the combination meter turns OFF the immobilizer indicator light.
However, in case that there is some trouble with the immobilizer control system, the immobilizer indicator light flashes
ON and OFF when the ignition switch is turned ON.
Troubleshooting
Step Action Yes No
1Immobilizer indicator light power supply check
1) Turn the ignition switch to ON position.
Do other warning lights come ON?Go to Step 2. Go to Step 4.
2DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC U0073, U0101, U0121 and/or U0140 detected?Go to applicable DTC
diag. flow.Go to Step 3.
3DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U0073, U0100, U0101, U0155 and/or U1144
detected?Go to applicable DTC
diag. flow.Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
light still remains OFF,
substitute a known-
good ECM and recheck.
4Fuse check
1) Turn the ignition switch to OFF position.
2) Check fuse for combination meter circuit.
Is fuse blown?Replace blown fuse,
and then check for
short.Go to Step 5.
5Combination meter power supply wire circuit check
1) Remove combination meter referring to “Combination
Meter Removal and Installation in Section 9C”.
2) Check for proper connection at terminals and wires of
combination meter connector.
3) If OK, turn the ignition switch to ON position and
measure voltage between power supply terminal of
combination meter and vehicle body ground. Refer to
“Combination Meter Circuit Diagram in Section 9C”.
Is it 10 – 14 V?Go to Step 6. Repair open in power
supply wire circuit.
6Combination meter ground wire circuit check
1) Turn ignition switch OFF position.
2) Measure resistance between ground terminal of
combination meter connector and vehicle body ground.
Refer to “Combination Meter Circuit Diagram in Section
9C”.
Is resistance 1
Ω or less?Substitute a known-
good combination meter
and recheck. If still
remains OFF, substitute
a known-good ECM and
recheck.Repair open or high
resistance in ground
circuit.

Downloaded from www.Manualslib.com manuals search engine 10C-10 Immobilizer Control System:
Immobilizer Indicator Light Remains ON after Engine StartS6RW0DA304007
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
Refer to “Immobilizer Indicator Light Does Not Come ON with Ignition Switch ON and Engine Stop”.
Troubleshooting
DTC P1614: Transponder Response ErrorS6RW0DA304008
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Detecting Condition and Trouble Area
TroubleshootingStep Action Yes No
1DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC detected?Go to applicable DTC
diag. flow.Go to Step 2.
2CAN communication circuit check
1) Disconnect connectors from ECM, BCM, ABS control
module and combination meter.
2) Check CAN communication circuit for open, short and
high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
• Between BCM and combination meter
Is each CAN communication circuit in good condition?Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
light still remains ON,
substitute a known-
good ECM and recheck.Repair circuit.
Detecting Condition Trouble Area
Transponder code in transponder built in ignition key
cannot be read through ICM.• Use of ignition key without transponder
• Use of unregistered ignition key
• Corruption of transponder in ignition key
•ICM
•ECM
Step Action Yes No
1Was “Immobilizer Control System Check” performed?Go to Step 2. Go to “Immobilizer
Control System Check”.
2DTC check of ECM
1) Check if any DTC other than P1614 is detected referring
to “DTC Check”.
Is DTC other than P1614 detected?Go to applicable DTC
diag. flow.Go to Step 3.
3Registration of ignition key in use with ECM
1) Register ignition key in use with ECM referring to
“Registration of the Ignition Key”.
Was registration of ignition key completed?Recheck DTC. Go to Step 4.
4Registration of the spare ignition key
1) Register the spare ignition key with ECM referring to
“Registration of the Ignition Key”.
Was registration of spare ignition key completed?Replace ignition key
which can not be
registered.Substitute a known-
good ECM and recheck.

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-11
DTC P1615: Steering Lock Unit Communication ErrorS6RW0DA304009
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
When the transponder code in the ignition key is registered in ECM, the ID code is registered in both ECM and keyless
start control module at the same time. This DTC is detected only in case that the ID code cannot be registered in both
ECM and keyless start control module when the transponder code in the ignition key is registered in ECM.
NOTE
• Troubleshoot DTC P1618 first if both DTC P1615 and P1618 are detected at the same time.
• After replacing ECM, be sure to register the transponder code in the ignition key with ECM referring
to “Registration of the Ignition Key”. After replacing the keyless start control module of the vehicle
equipped with the keyless start system, be sure to perform “Registration of the Ignition Key”.

Detecting Condition and Trouble Area
TroubleshootingDetecting Condition Trouble Area
• While registering the transponder code in ECM, the
keyless start control module sent a signal to ECM
indicating that the ID code could not be registered.
• The ID code could not be registered in the keyless start
control module or ECM.• Wire circuits between steering lock unit and keyless
start control module
• CAN communication circuit
• Steering lock unit
• Keyless start control module
• Combination meter
• TCM (if equipped)
• 4WD control module (if equipped)
• ABS control module
•BCM
•ECM
Step Action Yes No
1Was “Immobilizer Control System Check” performed?Go to Step 2. Go to “Immobilizer
Control System Check”.
2Registration of ignition key
1) Register ignition key in use with ECM referring to
“Registration of the Ignition Key”.
Was registration of ignition key completed?Recheck ECM for DTC.
If DTC P1615 is still
detected, go to Step 3.Go to Step 3.
3DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC U0073, U0101, U0121 and/or U0140 detected?Go to applicable DTC
diag. flow.Go to Step 4.
4DTC check of keyless start control module
1) Check keyless start control module for DTC referring to
“DTC Check in Section 10E”.
Is DTC detected?Go to applicable DTC
diag. flow.Go to Step 5.
5Check for communication circuit between steering lock
unit and keyless start control module
1) Check for open, short, and high resistance in steering
lock unit circuit. Refer to Step 2 in “DTC No. 11:
Communication Error with Steering Lock Unit in Section
10E”.
Is each circuit in good condition?Go to Step 6. Repair malfunction part
and recheck.

Downloaded from www.Manualslib.com manuals search engine 10C-12 Immobilizer Control System:
DTC P1616: Unregistered Keyless Start Control ModuleS6RW0DA304010
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
P1616 is detected when ECM detects different ID codes registered in ECM and keyless start control module after
turning engine start knob to ON position. Normally, when keyless start control module is replaced with new one, ECM
automatically registers the applicable code in keyless start control module after turning ignition switch to ON position.
However, when keyless start control module is replaced with used one, ECM does not automatically register the
applicable code in keyless start control module even if ignition switch is turned to ON position.
Detecting Condition and Trouble Area
Troubleshooting6Steering lock unit power supply check
1) Connect keyless start control module connector.
2) With ignition switch at ON position, check power supply
terminal voltage of steering lock unit connector. Refer to
“Keyless Start Control Module Power and Ground Circuit
Check in Section 10E”.
Is voltage 4 – 6 V?Replace steering lock
unit and recheck.Substitute a known-
good keyless start
control module and
recheck. If DTC P1615
is still detected,
substitute a known-
good ECM and recheck. Step Action Yes No
Detecting Condition Trouble Area
ECM detects different ID codes registered in ECM and
keyless start control module.• Keyless start system wire circuit
• Keyless start control module
•ECM
Step Action Yes No
1Was “Immobilizer Control System Check” performed?Go to Step 2. Go to “Immobilizer
Control System Check”.
2Registration of the ignition key
1) Register the ignition key with ECM referring to
“Registration of the Ignition Key”.
Was registration of ignition key completed?Recheck ECM for DTC. Go to Step 3.
3DTC check of ECM
1) Check DTC referring to “DTC Check”.
Is DTC P1618 and/or P1615 detected other than P1616?Go to DTC P1618
troubleshooting.Go to DTC P1615
troubleshooting.