J20A SUZUKI SX4 2006 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SX4, Model: SUZUKI SX4 2006 1.GPages: 1556, PDF Size: 37.31 MB
Page 1161 of 1556
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems........................................ 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1
Abbreviations ...................................................... 9A-1
Wire / Connector Color Symbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal
Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-8
How to Read Power Supply Diagram.................. 9A-9
How to Read System Circuit Diagram................. 9A-9
Connector Layout Diagram ............................... 9A-11
Connector Layout Diagram ............................... 9A-11
Engine Compartment ........................................ 9A-11
Instrument Panel ............................................... 9A-19
Door, Roof......................................................... 9A-25
Floor .................................................................. 9A-28
Rear .................................................................. 9A-32
Ground Point ...................................................... 9A-33
Ground (earth) Point ......................................... 9A-33
Power Supply Diagram ...................................... 9A-34
Power Supply Diagram ..................................... 9A-34
Fuses and the Protected Parts ......................... 9A-36
Fuses in Main Fuse Box ................................... 9A-36
Individual Circuit Fuse Box No. 1 ...................... 9A-37
Individual Circuit Fuse Box No. 2 (In J/B
(Except Taiwan)) ............................................. 9A-38
Individual Circuit Fuse Box No. 2 (In J/B
(Taiwan)) ......................................................... 9A-40
Junction Block (J/B) Connector / Fuse Layout .. 9A-42
Junction Block Inner Circuit (Overview
(Except Taiwan)) ............................................. 9A-43
Junction Block Inner Circuit (Detail (Except
Taiwan)) .......................................................... 9A-45
Junction Block Inner Circuit (Overview
(Taiwan)) ......................................................... 9A-50Junction Block Inner Circuit (Detail (Taiwan)) ... 9A-52
System Circuit Diagram.....................................9A-57
System Circuit Diagram .................................... 9A-57
A-1 Cranking System Circuit Diagram .............. 9A-58
A-2 Charging System Circuit Diagram .............. 9A-59
A-3 Ignition System Circuit Diagram (M15A
engine, M16A engine) ..................................... 9A-60
A-3 Ignition System Circuit Diagram (J20A
engine) ............................................................ 9A-61
A-4 Cooling System Circuit Diagram (M15A
engine, M16A engine) ..................................... 9A-62
A-4 Cooling System Circuit Diagram (J20A
engine) ............................................................ 9A-63
A-5 Engine and A/C Control System Circuit
Diagram (M15A engine) .................................. 9A-64
A-5 Engine and A/C Control System Circuit
Diagram (M16A engine) .................................. 9A-68
A-5 Engine and A/C Control System Circuit
Diagram (J20A engine) ................................... 9A-72
A-6 A/T Control System Circuit Diagram........... 9A-76
A-7 Immobilizer System Circuit Diagram .......... 9A-78
A-8 Body Control System Circuit Diagram
(Except Taiwan) .............................................. 9A-79
A-8 Body Control System Circuit Diagram
(Taiwan) .......................................................... 9A-83
A-10 4WD Control System (Except Taiwan) ..... 9A-87
B-1 Windshield Wiper and Washer Circuit
Diagram........................................................... 9A-88
B-2 Rear Wiper and Washer Circuit Diagram
(Except Taiwan) .............................................. 9A-89
B-2 Rear Wiper and Washer Circuit Diagram
(Taiwan) .......................................................... 9A-90
B-3 Rear Defogger Circuit Diagram (Except
Taiwan) ........................................................... 9A-91
B-3 Rear Defogger Circuit Diagram (Taiwan) ... 9A-92
B-4 Power Window Circuit Diagram .................. 9A-93
B-5 Power Door Lock Circuit Diagram (Except
Taiwan) ........................................................... 9A-95
B-5 Power Door Lock Circuit Diagram
(Taiwan) .......................................................... 9A-97
B-6 Power Mirror Circuit Diagram (Except
Taiwan) ........................................................... 9A-99
B-6 Power Mirror Circuit Diagram (Taiwan) .... 9A-100
B-7 Horn Circuit Diagram ................................ 9A-101
B-8 Seat Heater Circuit Diagram..................... 9A-102
Page 1181 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-14
A: Battery cable / C: Engine harness (J20A engine RHD)
C: Engine harnessC32/BLK or
GRYCMP sensorC139/GRY
(A/T)Shift solenoid
C34/GRY
(A/T)VSS C141/BLK A/C compressor
C36/BLK MAP sensor C162/- Oil pressure switch
C37/GRY Knock sensorC165/BLK
(M/T)Back-up light switch
C39/BLK ECT sensorC166/GRY
(A/T)Transaxle range sensor
C42/BLK Heated oxygen sensor #1 C192/- Generator
C43/GRN Heated oxygen sensor #2 C194/BLK Generator
C44/BLU (A/
T)Input sensor C195/BLK Starting motor
C47/BLK MAF sensor C196/- Starting motor
C48/BLK Throttle position sensor C282/- Main fuse box
C91/GRY Injector #1 C283/- Main fuse box
C92/GRY Injector #2 C311/- Weld splice
C93/GRY Injector #3 C312/- Weld splice
C94/GRY Injector #4 C313/- Weld splice
C101/GRY IG COIL #1 C343/N Main harness (To E371)No./Color Connective position No./Color Connective position
C42
C101
C91
C64 C92
C194 C163
C141C102C196 C192
C195
C312
C93C104C103
C94C31C32
C40
C162
C39
C123C48C37
C47
C282
C283C46
C343
(TO E371)
C01
C45
C07
C06
C139 C44
C165
C166
3
2
1
4
A
C
I6RW0C910904-02
No./Color Connective position No./Color Connective position
C01/GRY ECM C101/GRY IG COIL #1
Page 1182 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-15 Wiring Systems:
A: Battery cable / C: Engine harness (J20A engine LHD)C06/N (A/T) TCM C102/GRY IG COIL #2
C07/N (A/T) TCM C103/GRY IG COIL #3
C31/GRY CKP sensor C104/GRY IG COIL #4
C32/N CMP sensor C123/BLU EVAP canister purge valve
C37/GRY Knock sensorC139/GRY
(A/T)Shift solenoid
C39/BLK ECT sensor C141/BLK A/C compressor
C40/GRN A/F sensor C162/N Oil pressure switch
C42/GRY Heated oxygen sensorC163/N (IF
EQPD)P/S pressure switch
C44/BLK (A/
T)Input sensorC165/BLK
(M/T)Back-up light switch
C45/BLK (A/
T)Output sensorC166/BLK
(A/T)Transaxle range sensor
C46/GRY Current sensor C192/- Generator
C47/BLK MAF sensor C194/BLK Generator
C48/BLK Throttle position sensor C195/BLK Starting motor
C64/BRN VIM motor C196/- Starting motor
C91/GRY Injector #1 C282/- Main fuse box
C92/GRY Injector #2 C283/- Main fuse box
C93/GRY Injector #3 C312/- Weld splice
C94/GRY Injector #4 C343/N Main harness (To E371) No./Color Connective position No./Color Connective position
C42
C101
C91
C64 C92
C194 C163
C141C102C196 C192
C195
C312
C93C104C103
C94C31C32
C40
C162
C39
C123C48C37
C47
C282
C283C46
C343
(TO E371)
C01
C45
C07
C06
C139 C44
C165
C166
3
2
1
4C
A
I6RW0C910905-02
Page 1224 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-57 Wiring Systems:
System Circuit Diagram
System Circuit DiagramS6RW0D910E001
Refer to “A-1 Cranking System Circuit Diagram”.
Refer to “A-2 Charging System Circuit Diagram”.
Refer to “A-3 Ignition System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-3 Ignition System Circuit Diagram (J20A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (J20A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M15A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M16A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (J20A engine)”.
Refer to “A-6 A/T Control System Circuit Diagram”.
Refer to “A-7 Immobilizer System Circuit Diagram”.
Refer to “A-8 Body Control System Circuit Diagram (Except Taiwan)”.
Refer to “A-8 Body Control System Circuit Diagram (Taiwan)”.
Refer to “A-10 4WD Control System (Except Taiwan)”
Refer to “B-1 Windshield Wiper and Washer Circuit Diagram”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Except Taiwan)”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Except Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Taiwan)”.
Refer to “B-4 Power Window Circuit Diagram”.
Refer to “B-5 Power Door Lock Circuit Diagram (Except Taiwan)”.
Refer to “B-5 Power Door Lock Circuit Diagram (Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Except Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Taiwan)”.
Refer to “B-7 Horn Circuit Diagram”.
Refer to “B-8 Seat Heater Circuit Diagram”.
Refer to “B-9 Keyless Start System Circuit Diagram”
Refer to “C-1 Combination Meter Circuit Diagram (Meter)”.
Refer to “C-2 Combination Meter Circuit Diagram (Indicator)”.
Refer to “C-3 Combination Meter Circuit Diagram (Warning Light)”.
Refer to “D-1 Headlight System Circuit Diagram (Except Taiwan)”.
Refer to “D-1 Headlight System Circuit Diagram (Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Taiwan)”.
Refer to “D-7 Brake Light System Circuit Diagram”.
Refer to “D-8 Back-Up Light System Circuit Diagram”.
Refer to “D-9 Headlight Beam Leveling System Circuit Diagram (Manual Leveling)”.
Refer to “D-10 Rear Fog Light Circuit Diagram”.
Refer to “E-1 Heater System Circuit Diagram”.
Refer to “E-2 Auto A/C System Circuit Diagram”.
Refer to “F-1 Air-Bag System Circuit Diagram (4ch)”.
Refer to “F-1 Air-Bag System Circuit Diagram (8ch)”.
Refer to “F-2 Anti-Lock Brake System Circuit Diagram”.
Refer to “F-4 Power Steering System Circuit Diagram”.
Refer to “G-1 Audio System Circuit Diagram”.
Refer to “G-2 Multi Information Display / Accessory Socket System Circuit Diagram”.
Refer to “G-4 Navigation System Circuit Diagram”.
Page 1225 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-58
A-1 Cranking System Circuit DiagramS6RW0D910E002
Starting motor
relay
W
"A-5"
ECM
E225
C1951C1961
Starting motor
M
BLK
1
BLK/GRY
C2821
Battery
E371
C3433
RED
Individual circuit
fuse box (No.1)
8
30A
33
10A
WHTWHT
J/B
E32510
42
3 1
RED/WHT
ST
ST SIG
YEL/GRNYEL/GRN
YG
"A-5"
ECM
GRN/WHT
G1472
YEL/GRN
YEL/GRN
G2734
+B1
LOCK
ACC
ON
STACC IG1 IG2STOUT
IN
+B2
2P
R
ND2L
Transaxle
range
sensor
C166
E371
C3433
A/T M/T
3
YEL/GRN
YEL
YEL
M15A engine, M16A engine
J20A engine A
9
2AB
6
8AB
B
I6RW0C910933-01
Page 1226 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-59 Wiring Systems:
A-2 Charging System Circuit DiagramS6RW0D910E003
20E371
C343
20G334
E382
BLK/WHT
BLK/WHT
BLK/WHT
80A Main fuse box
C192
J/B
1C283
IG COIL4315A
20
GeneratorIC
regulator
1
E3255
C19424
WHT/BLU
WB
BCM
"A-8"
1
BLU/YEL
BY
3
BRN/WHT
BW
ECM
"A-5"
9
WHT/BLUBLK
Weld spliceTaiwan
M15A engine,
J20A engine
C312
I6RW0C910934-02
Page 1228 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-61 Wiring Systems:
A-3 Ignition System Circuit Diagram (J20A engine)S6RW0D910E039
15A
20E371
C343
2
C1013
1
IG
COIL
#1
C102
BLK
BLK/WHTBLK/WHTBLK/WHTGRN/YEL
BLK/WHT
J/B
ECM
GYGW
20IG COIL
BLKBLK
BLKBLKBLK
IG
COIL
#2
E3255
3
GRN/WHT
4
3
1
2
C0120 21
Weld
splice
C312
BLK/WHT
GB
GRN/BLK
19
G
GRN
18
C103
IG
COIL
#3
3
1
2C104
IG
COIL
#4
3
1
2
BLK/WHT
I6RW0C910A14-01
Page 1230 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-63 Wiring Systems:
A-4 Cooling System Circuit Diagram (J20A engine)S6RW0D910E040
E65
4
5
9
LT GRN
"A-5"
Lg
BRBBBW
G
BRN/WHT
BW
BLK/YELBLK/YEL
Relay #1
Motor
E2223
1
243
1
BLU/REDBLU/REDBLU/BLKBLKBLU/RED
BLU/RED
GRY
GRYBLU/WHT
GRNGRN
30ARDTR
10
E2211
2
15AFI
1
3
4
Main relay
BLK
BLK
BLK/RED
ECM
"A-5"
ECM
Individual circuit
fuse box (No.1)
4
5
Relay #2
E2231
35
4
Relay #3
E2241
3
M
I7RW01910924-02
Page 1239 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-72
A-5 Engine and A/C Control System Circuit Diagram (J20A engine)S6RW0D910E042
YEL/RED
E387
L3711012
L389
R15142
PNKYEL/RED
P
PNKYEL/RED
31
433
31
E371 C343
BLK/ORN
BLK/ORN
BLK/ORN
BLK/ORN
19
8
BLK42
R101
1
And
fuel gauge
Main
relay
1
BLK/WHT
BLK/REDBLU/YEL
C312Weld splice
GRN/WHTBLK/WHT
BLK/WHT
BLK/WHT
IG COILJ/B1
15A
FI
BLK/YEL
E2211
23
415A
20
BRN/WHT
BW
YR
4
20A
A/C
Compressor
relay
E229
Relay
BLU/YEL
BLU/YEL
Compressor
C1411
C312
13
E3255
E371 C343
20
E371
C3434BLK/WHT
C42C40
Heated oxygen
sensor
RED/BLU
BRN
A/F sensor CKP
sensorCondenser
fan motor Condenser
fan relay
BLK
BLK/ORNBLK/ORN
BLK/ORN
RED
C01
1
34 2 143 12
4711393237
WHT
3848PNK
ECM
142
3
WHT
WHT
BLK/RED
BLK/REDBLK/WHT
BLK/RED
BLK/RED
BLK/RED
E01496015291
GRY
E22732
4
1
E23032
4
1
BLK/REDBLK/ORN
24
BLKBLK
58 56
BLK/REDRED
16 48
182419
Individual circuit
fuse box (No.1)
BLKBLKBLK/ORNBLK
93
RED/BLK
M
1
2E70
3651
BLUPNK
RED
Knock
sensor
C371
I6RW0C910942-03
Page 1243 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-76
A-6 A/T Control System Circuit DiagramS6RW0D910E007
GRN/RED
Shift
lock
relay
E241
GRN/RED
C0720 8 7 19 18
E371 C343GRN/YEL
Back-up light
14
RED
"D-8"
Brake light
switch
"D-7"
R
GW
Transaxle
range sensor
TCM
L101
4
A/T select
switch A/T
shift lock
solenoidA/T shift
lever assy
BLK/ORN
16
OFF
ON
RED
1
RED
PNK/BLKRED
GRN/ORNLT GRN/BLK
C166
P
R
N
D2L
PNK/BLK
5
4
E371 C343
17
PNK/BLK
BLKBLK
63
BLK/ORN
1720
BLK
14
BLKBLK
79
L348
J/C
E387
L371C343
E3711320
BCM
BCM
DLC
G21174
BLK
BLK
11
J/C
G309
4
G334
E38219
E371
C3438
BLK/ORNBLK/ORN
5
239
GRN
RED/BLK
E371
C34313
E32514RED/BLK
GRN/WHT
10ABACK21
15ADOME37
BLK
3
1
J/B
1
A
AB
B
J/C
G308A
A
BLU
BLU
BLU
BLU
R
15YEL
YEL
YEL
12
E382
G33412
GR
PB
B
WHTRED
RW"A-8"
14
6
BLK/ORN
G2715
B
B
J/C
Taiwan
IF EQPD
BLU
Except Taiwan
G308
9E04
5G04
WHT/RED
WHT/RED
16
(CAN)
M15A engine, M16A engine
J20A engine A
8
4AB4
1AB5
9AB2
6AB1
3AB7
11AB
3
10AB
B
I6RW0C910948-01