belt SUZUKI SX4 2008 1.G Workshop Manual

9-8
INSPECTION AND MAINTENANCE
80J21-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
–
–
–
I
–
–
–
–
–
*2.Valve lash (clearance) –––––– I –––––
3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – I–––– I –––– I
5.Engine coolant
–
–
–
–
–
–
R
–
–
–
–
–
*6. Exhaust pipes and mountings – I–––– I –––– I
*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8.Emission-related hoses & tubes –––––– I –––––
9.Spark plugs
–
–
–
–
–
–
R
–
–
–
–
–
*10.Ignition coil (plug cap) –––––– I –––––
*11.
Fuel tank & cap
–
I
–
–
–
–
I
–
–
–
–
I
12. Air cleaner filter element (paved road)IIIIIIRIIIII
*13.
Fuel filter
Replace every 250000 km (150000 miles) or 150 months
*14. Fuel lines and connections – I–––– I –––– I
*15.
Canister air suction filter
–
–
–
–
–
–
–
–
–
–
–
R
Engine Oil and Filter: 1, 2

9-25INSPECTION AND MAINTENANCE
80J21-03E
H. Tire Ply Material
These tire markings describe the type
of cord and number of plies in the
sidewall and under the tread.
I. Load Index and Speed Rating
The two- or three-digit number is the
tire’s load index, the maximum load a
tire can carry at the speed indicated
by its speed symbol at the maximum
inflation pressure. The higher the
number is, the greater the load carry-
ing capacity. The letter symbol
denotes the speed at which a tire is
designed to be driven for extended
periods of time. (Ratings are listed
below.)
*The letters ZR may be used on tires with a
maximum speed capability over 149 mphand will always be used on tires with a
maximum speed capability over 186 mph.
J. M+S Marking
This marking indicates the tire has
some mud and snow capabilities and
is designed for all-season use.
Tire SizeThe following illustration shows an exam-
ple of a typical passenger car tire size.
67D028
A. Tire Type
This letter code indicates the primary
intended use of the tire. The letter “P”
identifies a tire primarily intended for
use on a passenger vehicle.
B. Tire Width
This three-digit number indicates the
tire section width in millimeters from
sidewall to sidewall.C. Aspect Ratio
This two-digit number represents the
tire section height divided by the tire
section width.
D. Construction Code
This letter code is used to indicate the
type of ply construction in the tire. The
letter “R” means radial ply tire con-
struction, the letter “D” means diago-
nal or bias ply construction, and the
letter “B” means belted-bias ply con-
struction.
E. Rim Diameter
This two-digit number is the wheel or
rim diameter in inches.
Letter Rating Speed Rating
Q 99 mph
R106 mph
S112 mph
T118 mph
U124 mph
H130 mph
V149 mph
W 168 mph*
Y 186 mph*
A
B
C
D
E
WARNING
Your SUZUKI is equipped with tires
which are all the same type and size.
This is important to ensure proper
steering and handling of the vehicle.
Never mix tires of different size or
type on the four wheels of your vehi-
cle. Mixing tires could cause you to
lose control while driving which may
lead to an accident. The size and type
of tires used should be only those
approved by SUZUKI Motor Corpora-
tion as standard or optional equip-
ment for your vehicle.
Tires: 6

10-3EMERGENCY SERVICE
80J21-03E
Jump Starting Instructions
When jump starting your vehicle, use
the following procedure:
60A269
1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12V bat-
tery close to your vehicle so that the
jumper cables will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE
VEHICLES TOUCH. Set the parking
brakes fully on both vehicles.2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
54G079
3) Make jumper cable connections as fol-
lows:
1. Connect one end of the first jumper
cable to the positive (+) terminal of
the discharged battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery
(2).
3. Connect one end of the second
jumper cable to the negative (–) ter-
minal of the booster battery (2).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine hook (3)) of the engine of the
vehicle with the discharged battery
(1).
WARNING
 Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
 When making jumper cable con-
nections, be certain that your
hands and the jumper cables
remain clear from pulleys, belts or
fans.
 Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working near the battery.
 If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
 If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by an autho-
rized SUZUKI dealer.
 To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order. If you
are in doubt, call for qualified road
service.
CAUTION
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter.
Use jumper cables to start a vehicle
with a weak or run-down battery.12V BATTERY
(1)
(3)
(2)
EXAMPLE
Jacking Instructions: 5

10-6
EMERGENCY SERVICE
80J21-03E
If the temperature indication does not
return to the normal condition:
1) Turn off the engine and check that the
water pump belt and pulleys are not
damaged or slipping. If any abnormality
is found, correct it.
2) Check the coolant level in the reservoir.
If it is found to be lower than the “LOW”
line, look for leaks at the radiator, water
pump and radiator and heater hoses. If
you locate any leaks that may have
caused the overheating, do not run the
engine until these problems have been
corrected.
3) If you do not find a leak, carefully add
coolant to the reservoir and then the
radiator, if necessary. (Refer to “Engine
Coolant” in the “INSPECTION AND
MAINTENANCE” section.)
65D614
If You Can Not Shift
Automatic Transaxle
Gearshift Lever Out of “P”
(PARK)
62J083
Vehicles with an automatic transaxle have
an electrically operated park-lock feature.
If the vehicle’s battery is discharged, or
there is some other electrical failure, the
automatic transaxle cannot be shifted out
of Park in the normal way. Jump starting
may correct the condition. If not, follow the
procedure described below. This proce-
dure will permit changing the transaxle out
of Park.
1) Be sure the parking brake is firmly
applied.
2) If the engine is running, stop the
engine.
WARNING
 It is hazardous to remove the radia-
tor cap when the water temperature
is high, because scalding fluid and
steam may be blown out under
pressure. The cap should only be
taken off when the coolant temper-
ature has lowered.
 To prevent personal injury, keep
hands, tools and clothing away
from the engine cooling fan and air-
conditioner fan (if equipped). These
electric fans can automatically turn
on without warning.
(1)
If the Starter Does Not Operate: 2, 9
If the Engine is Flooded: 2, 9
If the Engine Overheats: 2, 9

11-3APPEARANCE CARE
80J21-03E
Vehicle Cleaning
76G044S
Cleaning InteriorVinyl upholstery
Prepare a solution of soap or mild deter-
gent mixed with warm water. Apply the
solution to the vinyl with a sponge or soft
cloth and let it soak for a few minutes to
loosen dirt. Rub the surface with a clean,damp cloth to remove dirt and the soap
solution. If some dirt still remains on the
surface, repeat this procedure.
Fabric upholstery
Remove loose dirt with a vacuum cleaner.
Using a mild soap solution, rub stained
areas with a clean damp cloth. To remove
soap, rub the areas again with a cloth
dampened with water. Repeat this until the
stain is removed, or use a commercial fab-
ric cleaner for tougher stains. If you use a
fabric cleaner, carefully follow the manu-
facturer’s instructions and precautions.
Leather upholstery
Remove loose dirt with a vacuum cleaner.
Using a mild soap or saddle soap solution,
wipe dirt off with a clean damp soft cloth.
To remove soap, wipe the areas again with
a soft cloth dampened with water. Wipe the
areas dry with a soft dry cloth. Repeat this
until the dirt or stain is removed, or use a
commercial leather cleaner for tougher dirt
or stains. If you use a leather cleaner, care-
fully follow the manufacture’s instructions
and precautions. Do not use solvent type
cleaners or abrasive cleaners.
Seat belts
Clean seat belts with a mild soap and
water. Do not use bleach or dye on the
belts. They may weaken the fabric in the
belts.Vinyl floor mats
Ordinary dirt can be removed from vinyl
with water or mild soap. Use a brush to
help loosen dirt. After dirt is loosened,
rinse the mat thoroughly with water and
dry it in the shade.
Carpets
Remove dirt and soil as much as possible
with a vacuum cleaner. Using a mild soap
solution, rub stained areas with a clean
damp cloth. To remove soap, rub the areas
again with a cloth dampened with water.
Repeat this until the stain is removed, or
use a commercial carpet cleaner for
tougher stains. If you use a carpet cleaner,
carefully follow the manufacturer’s instruc-
tions and precautions.
Cleaning the Exterior
WARNING
When cleaning the interior or exterior
of the vehicle, NEVER USE flammable
solvents such lacquer thinners, gas-
oline, benzene or cleaning materials
such as bleaches and strong house-
hold detergents. The materials could
cause personal injury or damage to
the vehicle.
CAUTION
It is important that your vehicle be
kept clean and free from dirt. Failure
to keep your vehicle clean may result
in fading of the paint or corrosion to
various parts of the vehicle body.
Vehicle Cleaning:

12-3GENERAL INFORMATION
80J21-03E
On-Board Vehicle Computers
and Event Data RecordersYour vehicle is equipped with on-board
computer systems which monitor and
control several aspects of vehicle per-
formance, including the following:
 Emission-related components and
engine parameters such as engine
speed and throttle position are moni-
tored to provide emissions control
and to provide optimum fuel econ-
omy. Your vehicle also has an on-
board diagnostic system which mon-
itors and records information about
emission-related malfunctions.
 Signals from various sensors are
monitored to provide air bag deploy-
ment.
 If your vehicle is equipped with
antilock brakes, conditions such as
vehicle speed and brake perfor-
mance are monitored, so that the
ABS system can provide effective
antilock braking. If your vehicle has
an Electronic Stability Program
(ESP
®) system, conditions such as
yaw rate, lateral acceleration, and
brake fluid pressure are monitored,
so that the ESP
® system can help
the driver control the vehicle in diffi-
cult driving situations.
Some information may be stored by
the on-board computers during normaloperation of the vehicle. This stored
information can assist technicians in
repairing the vehicle when malfunc-
tions occur. Other information is stored
only in the event of crash, by computer
systems that are commonly called
Event Data Recorders (EDRs).
In a crash event, EDRs such as the
Airbag Sensing and Diagnostic Mod-
ule (SDM) in your vehicle may record
information about the condition of the
vehicle and how it was operated, such
as data related to airbag readiness,
airbag performance, safety belt usage,
and the severity of the collision. These
data can help provide a better under-
standing of the circumstances in which
crashes and injuries occur and lead to
the designing of safer vehicles. The
SDM in your vehicle does not collect
or store personal information.
To read the stored information, special
equipment is needed and access to
the vehicle or storage device is
required. SUZUKI will not access infor-
mation about a crash event or share it
with others other than with the consent
of the vehicle owner or lessee, in
response to an official request from
the police or similar government office,
as part of SUZUKI’s defense of litiga-
tion through the discovery process, or
as required by law.In addition, once SUZUKI collects or
receives data, SUZUKI may use the
data for research conducted by
SUZUKI, make the data available for
outside research if need is shown and
confidentiality is assured, or make
summary data which does not identify
specific vehicles available for outside
research.
Others, such as law enforcement per-
sonnel, may have access to the spe-
cial equipment that can read the
information if they have access to the
vehicle or storage device.
Reporting Safety Defects: NO

15-1
INDEX
15
80J21-03E
INDEXSymbols“CRUISE” Indicator Light...................................................... 4-8
“ESP OFF” Indicator Light ........................................... 4-6, 6-14
“ESP OFF” Switch ............................................................... 4-13
“ESP” (Electronic Stability Program) Warning Light ......... 4-5
“ESP” Warning Light ........................................................... 6-13
“PASS AIRBAG OFF” Indicator .......................................... 4-20
“SET” Indicator Light ............................................................ 4-8Numerics2WD/i-AWD (intelligent All Wheel Drive) Switch ............... 4-14
4-Speed Automatic Transaxle .............................................. 6-5AA/T Selector Position Indicator .......................................... 4-10
Accelerator Pedal .................................................................. 5-2
Accessory Socket ................................................................ 5-11
Adding Coolant .................................................................... 9-18
Adjusting Seat Position ...................................................... 2-20
Adjusting Seatbacks ........................................................... 2-20
AIR BAG Light ........................................................................ 4-7
Air Cleaner............................................................................ 9-19
Air Conditioning System ..................................................... 9-48
All Seat Belts ........................................................................ 2-25
Anti-Lock Brake System (ABS) .......................................... 6-10
Anti-Lock Brake System (ABS) Warning Light ................... 4-5
Anti-Lock Braking System (ABS) ....................................... 6-12
Assist Grips............................................................................ 5-9
Audio Systems ..................................................................... 4-32
Automatic Heating and Air Conditioning System
(Climate Control).................................................................. 4-28Automatic Locking Retractor (ALR) ................................... 2-24
Automatic Transaxle Fluid .................................................. 9-16
BBasic Operations.................................................................. 4-35
Battery ................................................................................... 9-35
Brake Assist System............................................................ 6-10
Brake Fluid............................................................................ 9-21
Brake Pedal.................................................................... 5-2, 9-22
Brake System Warning Light ................................................ 4-4
Brakes ................................................................................... 9-21
Braking .................................................................................... 6-9
Break-In ................................................................................. 6-18
Bulb Replacement ................................................................ 9-39CCatalytic Converter .............................................................. 6-19
Changing Engine Oil and Filter........................................... 9-12
Changing Wheels ................................................................. 9-31
Charging Light........................................................................ 4-6
Child Lock System (rear doors) .......................................... 2-13
Child Restraint Systems ...................................................... 2-29
Cigarette Lighter and Ashtray............................................. 4-16
Clock ..................................................................................... 4-17
Clutch Pedal .................................................................. 5-2, 9-24
Compact Spare Tire ............................................................. 9-30
Coolant Level Check ............................................................ 9-18
Coolant Replacement .......................................................... 9-18
Corrosion Prevention .......................................................... 11-1
Cruise Control ........................................................................ 3-9
Cup Holder and Storage Area ............................................. 5-11DDaily Inspection Checklist..................................................... 6-1

15-2INDEX
80J21-03E
Daytime Running Light (D.R.L.) Indicator Light................ 4-10
Daytime Running Light (D.R.L.) System .............................. 3-5
Door Locks ............................................................................. 2-1
Driver’s Seat Belt Reminder Light........................................ 4-6
Driving on Hills ...................................................................... 7-1
Driving on Slippery Roads .................................................... 7-2EElectric Power Steering Light ............................................... 4-8
Electronic Stability Program (ESP®) ................................. 6-12
Emergency Locking Retractor (ELR) ................................. 2-24
Emission Compliance Label (for U.S.A.) ........................... 12-2
Engine Block Heater .............................................................. 6-4
Engine Coolant .................................................................... 9-17
Engine Hood......................................................................... 5-10
Engine Oil and Filter ............................................................ 9-11
Engine Serial Number ......................................................... 12-1
Exhaust Gas Warning............................................................ 6-1
Eyeglasses Holder ............................................................... 5-10FFluid Level Check ................................................................ 9-16
Fog Light Switch .................................................................. 4-16
Folding Rear Seats ................................................................ 5-4
Frame Hooks ........................................................................ 5-12
Front Air Bags ...................................................................... 2-42
Front Passenger’s Seat Belt Reminder Light.................... 4-19
Fuel Consumption and Driving Range .............................. 4-17
Fuel Filler Cap ........................................................................ 5-3
Fuel Gauge ........................................................................... 4-12
Fuel Pump Labeling............................................................... 1-1
Fuel Recommendation .......................................................... 1-1
Fuses .................................................................................... 9-35FUSES AND PROTECTED CIRCUITS ................................. 13-1
Fuses in the Engine Compartment ..................................... 9-36
Fuses under the Dash Board .............................................. 9-37
GGasoline Containing MTBE ................................................... 1-1
Gasoline/Ethanol blends ....................................................... 1-1
Gasoline/Methanol blends..................................................... 1-1
Gear Oil ................................................................................. 9-14
Gear Oil Level Check ........................................................... 9-15
Gear Oil Replacement .......................................................... 9-15
Gearshift Lever ....................................................................... 5-2
GLOSSARY OF TIRE TERMINOLOGY ................................ 9-32
Glove Box ............................................................................. 4-20HHazard Warning Switch ....................................................... 4-13
Head Restraints .................................................................... 2-20
Headlight Aiming.................................................................. 9-39
Heated Rear Window and Heated Outside Rearview
Mirrors Switch ...................................................................... 4-15
Heating and Air Conditioning System................................ 4-21
Heating System .................................................................... 4-22
High Beam Indicator Light .................................................... 4-9
Highway Driving ..................................................................... 7-1
Horn ....................................................................................... 3-11
How the ABS Works............................................................. 6-11IIdentification Numbers ........................................................ 12-1
If the Engine is Flooded....................................................... 10-5
If the Engine Overheats ....................................................... 10-5
If the Starter Does Not Operate........................................... 10-4

15-3
INDEX80J21-03E
If You Can Not Shift Automatic Transaxle Gearshift
Lever Out of “P” (PARK)..................................................... 10-6
If Your Vehicle Gets Stuck .................................................... 7-2
Ignition Key Reminder........................................................... 2-1
Ignition Switch ....................................................................... 3-1
Improving Fuel Economy .................................................... 6-20
Information Display ............................................................. 4-17
Inside Rearview Mirror ........................................................ 2-18
Installation of Child Restraint with Top Strap ................... 2-37
Installation with Lap-Shoulder Seat Belts
(child restraint with no top strap)....................................... 2-31
Installation with the LATCH System .................................. 2-34
Instrument Cluster ................................................................. 4-2
Instrument Light Brightness Control ................................. 4-14
Instrument Panel.................................................................... 4-1
intelligent All Wheel Drive (i-AWD) AUTO Indicator
Light ........................................................................................ 4-9
intelligent All Wheel Drive (i-AWD) LOCK Indicator
Light ........................................................................................ 4-9
Interior Light Switch .............................................................. 5-8JJacking Instructions ............................................................ 10-1
Jump Starting Instructions ................................................. 10-3KKeyless Entry System Transmitter .................................... 2-10
Keyless Start System Indicator Light .................................. 4-8
Keyless Start System Remote Controller ............................ 2-3
Keys ........................................................................................ 2-1LLap-Shoulder Belt ................................................................ 2-24
Lighting Operation................................................................. 3-5Lighting/Turn Signal Control Lever ...................................... 3-5
Lights “On” reminder ............................................................ 3-5
Listening to a CD.................................................................. 4-39
Listening to a CD from an External CD Changer
(Option) ................................................................................. 4-50
Listening to a XM Satellite Radio (Option)......................... 4-47
Listening to Audio for AUX (Option) .................................. 4-49
Listening to the Radio ......................................................... 4-37
Low Fuel Warning Light ........................................................ 4-8
Low Tire Pressure Warning Light ................................ 4-3, 6-15
Luggage Compartment Cover............................................. 5-14
Luggage Compartment Light .............................................. 5-15
MMaintenance Recommended under Severe Driving
Conditions .............................................................................. 9-7
Maintenance Schedule .......................................................... 9-2
Malfunction Indicator Light ................................................... 4-7
Manual Heating and Air Conditioning System .................. 4-25
Manual Transaxle ................................................................... 6-6
Mirrors ................................................................................... 2-18OOdometer .............................................................................. 4-11
Oil Level Check .................................................................... 9-11
Oil Pressure Light.................................................................. 4-6
On-Board Vehicle Computers and Event Data
Recorders ............................................................................. 12-3
Open Door Warning Light ..................................................... 4-8
Outside Rearview Mirrors.................................................... 2-19PParking Brake Lever ..................................................... 5-1, 9-23
Pedals...................................................................................... 5-1

15-4INDEX
80J21-03E
Periodic Maintenance Schedule ........................................... 9-3
Power Assisted Brakes ......................................................... 6-9
Power Door Locking System ................................................ 2-2
Power Mirror Control ........................................................... 2-19
Power Steering..................................................................... 9-23
Power Steering Fluid ........................................................... 9-23
Power Window Controls ..................................................... 2-16RRadio Antenna ............................................................ 4-38, 5-16
Rear Window Wiper/Washer Switch .................................... 3-8
Refill with Oil and Check for Leaks .................................... 9-13
Refilling................................................................................. 9-12
Remote Audio Controls.............................................. 3-11, 4-53
Replace the Oil Filter ........................................................... 9-13
Replacing Tires and/or Wheels .......................................... 6-18
Reporting Safety Defects .................................................... 12-4
Roof Rails or Roof Rack Anchors ...................................... 5-16SSafety Certification Label.................................................... 12-2
Seat Adjustment .................................................................. 2-19
Seat Belt Extender ............................................................... 2-38
Seat Belt Hanger .................................................................. 2-28
Seat Belt Inspection ............................................................ 2-29
Seat Belt Pretensioner System........................................... 2-39
Seat Belt Reminder .............................................................. 2-26
Seat Belts and Child Restraint Systems............................ 2-22
Selection of Coolant ............................................................ 9-17
Shoulder Anchor Height Adjuster ...................................... 2-28
Side Air Bags and Side Curtain Air Bags .......................... 2-43
Side Door Locks .................................................................... 2-1
SLIP Indicator Light ...................................................... 4-5, 6-13Snow Tires ............................................................................ 9-31
Spark Plugs .......................................................................... 9-20
SPECIFICATIONS ................................................................. 14-1
Specified Fluid...................................................................... 9-16
Specified Gear Oil ................................................................ 9-14
Specified Oil ......................................................................... 9-11
Speedometer ........................................................................ 4-11
Spot Light ............................................................................... 5-9
Stability Control System...................................................... 6-12
Starting the Engine ................................................................ 6-2
Steering Wheel ..................................................................... 9-23
Sun Visor ................................................................................ 5-8
Supplemental Restraint System (air bags) ........................ 2-40
TTachometer ........................................................................... 4-12
Tailgate.................................................................................. 2-14
Temperature Gauge ............................................................. 4-13
Theft Deterrent Light............................................................ 4-20
Thermometer ........................................................................ 4-17
Tilt Steering Lock Lever ........................................................ 3-8
Tire Chains.............................................................................. 7-3
Tire Changing Tool .............................................................. 5-13
Tire Inflation Pressure ......................................................... 9-26
Tire Inspection...................................................................... 9-27
Tire Pressure Monitoring System (TPMS) ......................... 6-14
Tire Rotation ......................................................................... 9-29
Tire Sidewall Labeling ......................................................... 9-24
Tire Size ................................................................................ 9-25
Tires....................................................................................... 9-24
Towing a Disabled Vehicle .................................................. 10-4
Towing Your Vehicle (recreational towing) ......................... 8-2