oil type TATA SAFARI 2015 Owners Manual

93
FUEL, LUBRICANTS & COOLANTS
Lubricants and Oils Lubricants and OilsLubricants and Oils Lubricants and Oils
Lubricants and Oils
Recommended lubricants conform to the following
specifications :
1. 1.1. 1.
1.
Engine oil Engine oilEngine oil Engine oil
Engine oil -API-CH4 + MB 228.3 or higher
grade engine oil
2. 2.2. 2.
2.
Gear Box oil Gear Box oilGear Box oil Gear Box oil
Gear Box oil - 75W90 GL-4
3. 3.3. 3.
3.
Power Steering Power SteeringPower Steering Power Steering
Power Steering - ATF Type A, Suffix A
and and and and
and
T TT T
T
r rr r
r
ansf ansfansf ansf
ansf
er C er Cer C er C
er C
ase asease ase
ase
4. 4.4. 4.
4.
Rear & Front axle Rear & Front axleRear & Front axle Rear & Front axle
Rear & Front axle -M/Grade oil SAE 85W 140 GL5
Angolmol AG043 oil
* * * *
* Friction modifier 40819 (2-5%) to be added to oil for
Limited Slip Differential
5. 5.5. 5.
5.
Chassis and wheel Chassis and wheelChassis and wheel Chassis and wheel
Chassis and wheel -SS6805 bearing grease
bearing
bearingbearing bearing
bearing
Please use only recommended grades for good Please use only recommended grades for goodPlease use only recommended grades for good Please use only recommended grades for good
Please use only recommended grades for good
performance. performance.performance. performance.
performance.
DO NOT DO NOT DO NOT DO NOT
DO NOT mix grease of different brands and optional grades.
Replace old grease completely.
The oil change periods recommended in maintenance
schedule should be adhered to.
L LL L
L
UBRIC UBRICUBRIC UBRIC
UBRIC
ANT ANTANT ANT
ANT
S SS S
S
Engine EngineEngine Engine
Engine
Qty : 7.5 Litres Qty : 7.5 Litres Qty : 7.5 Litres Qty : 7.5 Litres
Qty : 7.5 Litres
Recommended grades of engine oil for range of ambient
temperature :
A AA A
A
mbien mbienmbien mbien
mbien
t t t t
t
T TT T
T
emp empemp emp
emp
er erer er
er
a aa a
a
tur turtur tur
tur
e e e e
e
0 00 0
0C CC C
C
Engine Oil Grade Engine Oil GradeEngine Oil Grade Engine Oil Grade
Engine Oil Grade
- 5 and above SAE 15W/40
- 10 to 0 SAE 5W30
- 20 and -10 SAE 0W30
Front live axle and rear axle oil (Spicer axles) Front live axle and rear axle oil (Spicer axles)Front live axle and rear axle oil (Spicer axles) Front live axle and rear axle oil (Spicer axles)
Front live axle and rear axle oil (Spicer axles)
Use Multigrade oil SAE 85W 140 Angolmol A6043 oil
Capacity : Capacity :Capacity : Capacity :
Capacity :
For Rear axle For Rear axleFor Rear axle For Rear axle
For Rear axle
- 2.2 litres - 2.2 litres- 2.2 litres - 2.2 litres
- 2.2 litres
For Front axle For Front axleFor Front axle For Front axle
For Front axle
- 1.2 litres - 1.2 litres- 1.2 litres - 1.2 litres
- 1.2 litres
Gear Box oil : Gear Box oil :Gear Box oil : Gear Box oil :
Gear Box oil :
Qty : 1.6 Litres Qty : 1.6 LitresQty : 1.6 Litres Qty : 1.6 Litres
Qty : 1.6 Litres
75W90, (Synthetic oil GL4)
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1.0 1.01.0 1.0
1.0
ENGINE : ENGINE :ENGINE : ENGINE :
ENGINE :
Model : TATA 2.2 L DICOR
Type : 16 valve, Water cooled, Direct
injection, commonrail , Turbo-
charged, intercooledDiesel
Engine with cranck case
breather and relief valve.
Exhaust gas recirculation
system.
No. of cylinders : 4 inline
Bore/Stroke : 85 mm x 96 mm
Capacity :2179 cc
Max. engine output : 103 kw at 4000 rpm
Max. Torque : 320 Nm at 1700-2700 rpm
as per CMVR / TAP-115/116
Firing order: 1-3-4-2
Engine oil capacity : Max.7.5 litres / Min.5.5 litres
VEHICLE SPECIFICATIONSENGINE ENGINEENGINE ENGINE
ENGINE
,, ,,
,
CL CL CL CL
CL
UT UTUT UT
UT
CH & GEAR BO CH & GEAR BOCH & GEAR BO CH & GEAR BO
CH & GEAR BO
X XX X
X
2.0 2.02.0 2.0
2.0
CL CLCL CL
CL
UT UTUT UT
UT
CH : CH :CH : CH :
CH :
CLUTCH : Single plate dry friction
diaphragm type
Outside diameter of :240 mm
clutch lining
Friction area : 452 sq.cm. (approx.)
3.0 3.03.0 3.0
3.0
GEAR BOX : GEAR BOX :GEAR BOX : GEAR BOX :
GEAR BOX :
Model :G-76-5/4.1 with overdrive
Type : Synchromesh on all gears
No. of gears : 5 Forward 1 Reverse
Gear ratios : 1st 4.10
2nd 2.2 2
3rd 1.37
4th 1.00
5th 0.7 7
Rev. 3.75
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Parking Brake :Lever type, Console
mounted, Cable
operated mechanical
linkages acting on rear
wheels.
9.0 9.09.0 9.0
9.0
FRAME : FRAME :FRAME : FRAME :
FRAME :
Frame :Ladder type cranked frame
with boxed section long
members and welded cross
members
Depth :110 mm (max.)
Width :60mm
10.0 10.010.0 10.0
10.0
SUSPENSION : SUSPENSION :SUSPENSION : SUSPENSION :
SUSPENSION :
Front :Double wishbone type
with Torsion bar springs.
Rear :Coil spring type 5 link
suspension
Shock Absorber : Hydraulic double acting
telescopic type at front
and rear.
Antiroll bar : At both front & rear.
FR FR FR FR
FR
AME AMEAME AME
AME
,, ,,
,
SUSPENSION, SUSPENSION, SUSPENSION, SUSPENSION,
SUSPENSION,


WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES, YRES,YRES, YRES,
YRES,
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK , ANK ,ANK , ANK ,
ANK ,
BOD BOD BOD BOD
BOD
Y AND ELECTRIC Y AND ELECTRICY AND ELECTRIC Y AND ELECTRIC
Y AND ELECTRIC
AL SY AL SYAL SY AL SY
AL SY
STEM STEMSTEM STEM
STEM
11.0 11.011.0 11.0
11.0
WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES : YRES :YRES : YRES :
YRES :
Tyres : 235/70 R 16
Radial with tube
Wheels rims : 6.5 J x 16 Steel rims
No. of wheels : Front 2, Rear 2, Spare -1
12.0 12.012.0 12.0
12.0
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK : ANK :ANK : ANK :
ANK :
Capacity :65 Litres
13.0 13.013.0 13.0
13.0
BODY : BODY :BODY : BODY :
BODY :
Type : Normal control all steel
shell with five doors.
14.0 14.014.0 14.0
14.0
ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :
ELECTRICAL SYSTEM :
System Voltage : 12 Volts (-ve earth)
Alternator Capacity :120 / 125 Amps
Battery : 12 V, MF 70 Z
Capacity : 80 A/h, 20 Hr Rate
VEHICLE SPECIFICATIONS
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VEHICLE C VEHICLE CVEHICLE C VEHICLE C
VEHICLE C
ARE AREARE ARE
ARE
Polishes : Polishes :Polishes : Polishes :
Polishes :
Polishes and cleaners can restore shine to the painted surface
that has oxidised and become dull. They normally contain mild
abrasives and solvents that remove the top layer of the finish
coat. Polish your car if the finish does not regain its original shine
after using wax.
Cleaning of Carpets : Cleaning of Carpets :Cleaning of Carpets : Cleaning of Carpets :
Cleaning of Carpets :
Vacuum clean the carpet regularly to remove dirt. Dirt will make
the carpet wear out faster. Periodically shampoo the carpet to
keep it looking new.
Use carpet cleaners (preferably foam type). Follow the
instructions that come with the cleaner, applying it with a
sponge or soft brush. Keep the carpeting as dry as possible
by not adding water to the foam.
Cleaning of Windows, Front & Rear Glasses : Cleaning of Windows, Front & Rear Glasses :Cleaning of Windows, Front & Rear Glasses : Cleaning of Windows, Front & Rear Glasses :
Cleaning of Windows, Front & Rear Glasses :
Clean the windows inside and outside with commercially
available glass cleaners.
This will remove the haze that builds up on the inside of
windows. Use a soft cloth or paper towels to clean all glass and
plastic surfaces.VEHICLE CARE : VEHICLE CARE :VEHICLE CARE : VEHICLE CARE :
VEHICLE CARE :
The car is subjected to many external influences such as climate,
road conditions, industrial pollution and proximity to the sea.
These conditions demand regular care of the car body. Dirt,
insects, bird droppings, oil, grease, fuel and stone chippings should
be removed as soon as possible.
W WW W
W
ashing : ashing :ashing : ashing :
ashing :
Do not wash the car in direct sunlight, wash in shade. Spray the
car thoroughly with a cold water jet (car on a washing pit or
hoist). Mix car shampoo in the wash water. No solvent (fuel,
thinners) need be used.
NOTICE NOTICENOTICE NOTICE
NOTICE
Avoid wiping of painted surface in dry condition as it may
leave scratches on the painted surface.
Use a soft bristle brush, sponge or soft cloth and rinse it
frequently while washing. When you have washed the whole
exterior, dry it with a chamois or soft cloth. After drying the car,
inspect it for chips and scratches that could allow corrosion to
start. Apply touch up paint where necessary.
For vehicles with Rear View Camera : Use cover for camera For vehicles with Rear View Camera : Use cover for cameraFor vehicles with Rear View Camera : Use cover for camera For vehicles with Rear View Camera : Use cover for camera
For vehicles with Rear View Camera : Use cover for camera
during washing. during washing.during washing. during washing.
during washing.
M A I N T E N A N C E
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VEHICLE C VEHICLE CVEHICLE C VEHICLE C
VEHICLE C
ARE AREARE ARE
ARE
W WW W
W
A AA A
A
XING : XING :XING : XING :
XING :
Waxing and polishing is recommended to maintain the gloss
and wet-look appearance of your paint finish.
1. Use a good quality polish and wax for your vehicle.
2. Re-wax your vehicle when the water does not slip off the
surface and collects over the surface in patches.
Further tips for the care of your new vehicle finish : Further tips for the care of your new vehicle finish :Further tips for the care of your new vehicle finish : Further tips for the care of your new vehicle finish :
Further tips for the care of your new vehicle finish :
If your vehicle is washed in an automatic car wash, please
remember that the paint can be scratched by type of brushes,
unfiltered washing water or the washing process itself.
Scratching reduces paint durability and gloss, especially on
darker colours. It is suggested to wash the vehicle by hand with
cool and clean water using a soft cloth or sponge. Please do not
use soap but a car shampoo recommended by your dealer.
Please take the following precautions : Please take the following precautions :Please take the following precautions : Please take the following precautions :
Please take the following precautions :
1. Always wash your vehicle in shade, avoiding direct exposure
to sunlight during washing.
2. Dry wiping your vehicle may lead to the formation of
scratches and hence always use a soft cloth and clean water
while wiping your vehicle.
3. Always keep your vehicle parked in a well ventilated shade.
Exposure to heat with entrapped moisture promotes corrosion.4. Avoid driving on gravel roads, as the possibility of paint
chip off due to the impact of stones is high. If you are
driving on freshly tarred road, check immediately
afterwards for any stains & clean them.
5. External contamination in the form of sap or industrial
fall-out may mar or develop spots on a new finish. Hence
avoid parking your vehicle near trees, which are known
to drop sap, or near factories, which give out heavy smoke.
6. The acid content in bird droppings may damage the newly
painted finish and hence any bird dropping must be
immediately washed off.
7. The paint finish is susceptible to damage in case petrol,
brake fluid, liquid from car battery, oil, antifreeze,
transmission fluid or windshield solvent spills onto the
painted surface. In case of such a spillage immediately
rinse the affected area with water. Avoid wiping the area
far as possible, however if wiping is required, ensure that
you wipe the area gently with soft cotton cloth.
8. Avoid using sharp objects to scrap off tar or mud from a
painted surface as it may develop scratches or may peel
off the paint.
M A I N T E N A N C E
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S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
9 Change vacuum hoses fotr Vacuum Modulator, Turbocharger, EGR valve & throttle valve 60,000 km x
OR 4 Years whichever is earlier
GEAR BOX GEAR BOXGEAR BOX GEAR BOX
GEAR BOX
1 *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) x x
2 Change oil in transfer case 45,000 KM x x
3 Clean breather in gear box (also Transfer case in case of 4X4)
Every Oil Changexx
PROPELLER SHAFT PROPELLER SHAFTPROPELLER SHAFT PROPELLER SHAFT
PROPELLER SHAFT
1 Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket 15,000 km x x x x x x x
mounting bolts for looseness. Tighten if necessary
FRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLEFRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLE
FRONT AXLE (for 4x4) / REAR AXLE
1 Change oil in axle (First at 15,000 KM, there after every 75,000 KM) x x
2 Clean breather in Axle Every Service x x x x x x x
SUSPENSION & STEERING SUSPENSION & STEERINGSUSPENSION & STEERING SUSPENSION & STEERING
SUSPENSION & STEERING
1 Grease idler arm (seal type idler arm) 15,000 km x x x x x x x
2 Check wheel alignment & balancing, chassis height & adjust if necessary 15,000 km x x x x x x x
3 Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 30,000 km x x x
2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper
4 Check shock absorber, its bushes & steering damper bushes, replace if necessary 30,000 km x x x
5 Grease steering spindle and sleeve 30,000 km x x x
6 Check & adjust front wheel bearing play & Change grease in front hubs 45,000 km x x
7 Change oil in power steering system & change filter element 75,000 km x
CLUTCH & BRAKES CLUTCH & BRAKESCLUTCH & BRAKES CLUTCH & BRAKES
CLUTCH & BRAKES
1 Check parking brakes, adjust if necessary15,000 km x x x x x x x
2 Check front brake pads & rear brake linings. Replace if necessary 15,000 km x x x x x x x
3 Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km x x x
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