service indicator TATA SAFARI 2015 Owners Manual

3
13 . Fuel, Coolants & Lubricants 91
14 . Vehicle Specifications 97
15 . Maintenance 103
16 . Preliminary Trouble Shooting 136
17. Special Instructions 144
18 . Service Schedule 146
19. Alphabetical Index 155
20 . Service Set up Addresses A-1
1 . Foreword 5
2 . Important information for owners 6
3 . Environmental Protection 8
4 . Warranty 10
5 . Location of Chassis & Aggregate
Identification Numbers 12
6 . Getting into the vehicle 13
7 . Your Safety 15
8 . Driving Controls 27
9 . Indicators and Instruments 41
10 . Comfort and Convenience 51
11 . Prior to driving 69
12 . Driving 75
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CONTENTS
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Y O U R S A F E T YAIR BAGS (IF FITTED) AIR BAGS (IF FITTED)AIR BAGS (IF FITTED) AIR BAGS (IF FITTED)
AIR BAGS (IF FITTED)
Air bag warning light : Air bag warning light :Air bag warning light : Air bag warning light :
Air bag warning light :
The diagnostic system continually monitors the readiness of the
SRS AIR BAG while the vehicle is being driven. The air bag warning
light on the instrument panel will illuminate for approximately
5 seconds when the ignition is switched on. This is normal and
indicates the system is performing a self check. The following
components are monitored by the indicator.
• •• •
•Airbag control module - ECU
• •• •
•Driver airbag
• •• •
•Passenger air bag (If fitted)
• •• •
•Retractor Pre-tensioners.
• •• •
•All related wiring.
Air bag maintenance and servicing : Air bag maintenance and servicing :Air bag maintenance and servicing : Air bag maintenance and servicing :
Air bag maintenance and servicing :
If the warning light does not illuminate when ignition is
switched on, or remains illuminated after the initial check
period of 5 seconds or flashes during driving, indicates fault
with air bag and seat belt pre-tensioner and it should be
checked by an authorized
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immediately.
• •• •
•The air bag warning light does not illuminate when the
ignition key is turned on.
• •• •
•The air bag warning light illuminates while driving.If the air bag system is not attended to when a warning
is given, it will not function properly in the event of
collision, or it may deploy unexpectedly. The air bag
system fitted to your vehicle does not require regular
maintenance.
NOTE : NOTE :NOTE : NOTE :
NOTE :
1. 1.1. 1.
1.
Any maintenance on or near the SRS components must be
performed only by an authorized
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not permit anyone else to do service, inspection,
maintenance or repair on any SRS components or wiring.
Similarly, no part of the SRS system should ever be handled
or disposed of by anyone except an authorized
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ORS dealer. Improper work on the SRS system will result
inadvertent deployment of the air bag or could render the
SRS system inoperative. This could also lead to personal injury.
2. 2.2. 2.
2.Do not modify your steering wheel or any other SRS
components, For example replacement of steering wheel
or modifications to the steering column, front bumper, body
or frame structure can adversely affect the SRS performance
and lead to possible injury.
3. 3.3. 3.
3.If your vehicle has received any front end damage, you
should have the SRS system inspected by an authorized
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order.
SRS SRSSRS SRS
SRS
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INDICATORS AND INSTRUMENTSINDIC INDICINDIC INDIC
INDIC
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SRS SRSSRS SRS
SRS
Sedimenter
SERVICE SERVICESERVICE SERVICE
SERVICE
SRS Indic SRS IndicSRS Indic SRS Indic
SRS Indic
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or ( Where air bag is fitted)
SRS indicator light on instrument cluster illuminates
approx. for 5 sec. when the ignition key is turned to
‘ON’ position. This is normal and indicates the system is
performing a self check. If the light does not illuminate
when ignition is ON or remains illuminated after initial
self check and while driving or flashes, fault may exist in
the system, get the defect rectified by authorised
service outlet.
‘SERVICE’ Indicator ‘SERVICE’ Indicator‘SERVICE’ Indicator ‘SERVICE’ Indicator
‘SERVICE’ Indicator
This lamp indicates engine condition,when a
malfunctioning occurs in Engine/ Engine Management
System (EMS). This lamp indicates as below :
1. Comes ‘ON’ when key is in ‘IGN’ position and goes
‘OFF’ when engine is running.
2. remains ‘ON’ in engine running if malfunctioning
occurs.
3. When ‘SERVICE’ indicator is ‘ON’ during running,
engine performance (power) deteriorates marginally
in some cases and drastically. In few cases, please get
the malfunctioning rectified from nearest authorised
service outlet as soon as possible.W WW W
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This light indicates excess water accumulation in
sedimenter which will come ‘ON’ when ignition is turned
‘ON’ and will go ‘OFF’ in 5 sec. When this lamp comes
‘ON’, water needs to be drained from sedimenter
immediately
. (Please refer page 109 for location and
procedure).
When the indication comes ‘ON’ the vehicle will run on
‘Limp home mode’ where there is a drastic reduction in the
performance of the vehicle.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
If water is not drained from the sedimenter it can cause
serious damage to the fuel injection system.
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INDICATORS AND INSTRUMENTSINDIC INDICINDIC INDIC
INDIC
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Malfunction Indicator Lamp - MIL (if Malfunction Indicator Lamp - MIL (ifMalfunction Indicator Lamp - MIL (if Malfunction Indicator Lamp - MIL (if
Malfunction Indicator Lamp - MIL (if
installed) installed)installed) installed)
installed)
This lamp comes ‘ON’ with ignition and it should be ‘OFF’
after cranking the engine. For any engine sensor related
fault due to which emission of the vehicle may cross the
regulatory limit, MIL lamp comes ‘ON’.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
MIL illuminates / flashes when a malfunction occurs in
the engine emission system. Do not drive the vehicle if
this indicator remains ‘ON’ or Flashes. Get the problem
attended to immediately at a TATA Authorised Service
Outlet. Driving the car in this condition may cross the
regulatory emission limit and / or damage the catalytic
convertor.
Seat Belt Indicator : Seat Belt Indicator :Seat Belt Indicator : Seat Belt Indicator :
Seat Belt Indicator :
This indicator comes ‘ON’ with ignition and goes
‘OFF’ whenever the drivers seat belt is fastened.
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If it blinks on the dashboard, vehicle can not be
driven without pressing UNLOCK button on the
User remote.
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INDICATORS AND INSTRUMENTSGA GAGA GA
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Speedometer
Display for Trip - B
Mode Selector Mode SelectorMode Selector Mode Selector
Mode Selector
Knob KnobKnob Knob
Knob
Display for Trip - A
Odometer OdometerOdometer Odometer
Odometer
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or Intensity level of or Intensity level ofor Intensity level of or Intensity level of
or Intensity level of
panel illumination panel illuminationpanel illumination panel illumination
panel illumination
Set SetSet Set
Set
Knob KnobKnob Knob
Knob
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CD) : CD) :CD) : CD) :
CD) :
The speedometer indicates the car speed in km/hr. The odometer records
the total distance the car has been driven. The tripmeter can be used to
measure the distance travelled on each trip or between fuel fillings.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
Keep track of the odometer reading & follow the maintenance
schedule regularly for meeting service requirements.
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instrument panel (LCD) : instrument panel (LCD) :instrument panel (LCD) : instrument panel (LCD) :
instrument panel (LCD) :
The instrument panel has an LCD to display the following :
Main Odometer (Non- resettable) - Counts upto 999999 kms
Tripmeter A (Resettable)- Counts upto 1999.9 kms
Tripmeter B (Resettable)- Counts upto 1999.9 kms
Ambient display and Digital Clock display
Intensity level of instrument panel illumination - selection among preset
levels.
LCD has two line display.The first line displays the Odometer count.The
second line displays either of Tripmeter A, Tripmeter B, Intensity level of
panel illumination, Ambient temperature and Digital clock display.
The selection and control of functions are done through 'MODE' and
'SET' push buttons (knobs) provided on either side of the LCD.
The 'MODE' knob is used to select one of Tripmeter A, Tripmeter B Ambient
temperature , Digital clock display and Intensity level of panel illumination.
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High
Temperature
Warning
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The gauge indicates the temperature level of the engine coolant. The
red zone at 'H' indicates temperatures higher than normal.
Avoid driving, when the pointer is in the red zone. It indicates engine
overheating, which may be due to insufficient coolant in the radiator or
due to any other defect. Take the car to the nearest Authorised Service
outlet for necessary attention.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
Never remove the radiator pressure cap from radiator when the
engine is hot. Do not restart the engine until the problem has
been duly attended.
Fuel Gauge Fuel GaugeFuel Gauge Fuel Gauge
Fuel Gauge
The fuel gauge indicates the approximate fuel level in the tank. Refill
the fuel tank at the earliest, when the needle touches the red band
(indicating reserve capacity has been reached.), a visual warning
indication (Amber coloured) comes 'ON' indicating the fuel level is low.
INDICATORS AND INSTRUMENTSGA GAGA GA
GA
UGES UGESUGES UGES
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Fuel Gauge Fuel GaugeFuel Gauge Fuel Gauge
Fuel Gauge Low
Fuel Level
Warning
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COMFORT AND CONVENIENCE
MP3/DVD Player : (if fitted) MP3/DVD Player : (if fitted)MP3/DVD Player : (if fitted) MP3/DVD Player : (if fitted)
MP3/DVD Player : (if fitted)
Your vehicle comes installed with a MP3/DVD player with LCD colour
monitors .
To operate,handle and maintain the system, please refer the
Manufacturer’s operator’s manual, given along with car.
The LCD colour monitor is located on rear side of front seat headrest. The
controls of the monitor are situated below the screen.
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ail Lamp : ail Lamp :ail Lamp : ail Lamp :
ail Lamp :
The tail lamp assembly incorporates the following :
1. Parking/Rear stop lamp
2. Rear Direction indicator
3. Reverse Light
4. Rear fog lamp OR Reflector on rear bumper.
Registration Plate Lamps : Registration Plate Lamps :Registration Plate Lamps : Registration Plate Lamps :
Registration Plate Lamps :
Two concealed lamps are provided for illumination of the rear
registration numbar plate.
High Mounted Stop Lamp : High Mounted Stop Lamp :High Mounted Stop Lamp : High Mounted Stop Lamp :
High Mounted Stop Lamp :
High mounted stop lamp is incorporated in rear spoiler at the rear and it
glows whenever service brake is applied.
LCD monitors LCD monitorsLCD monitors LCD monitors
LCD monitors
High mounted stop lamp High mounted stop lampHigh mounted stop lamp High mounted stop lamp
High mounted stop lamp
Registration plate lamps Registration plate lampsRegistration plate lamps Registration plate lamps
Registration plate lamps
1
2
3
4
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M A I N T E N A N C EENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
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MENT (RHD) MENT (RHD)MENT (RHD) MENT (RHD)
MENT (RHD)
1. Air Filter 2. Service Indicator 3. ABS Hydraulic Modulator
4 . Brake Fluid container 5. Clutch fluid container 6. Engine Oil filler cap
7. Dip Stick 8. Power Steering Fluid container 9. Windshield Washer Fluid container
10. Fuses & Relays Box 11. EMS- ECU 12.Battery
13. Radiator Cap 14. Coolant Tank
ENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
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MENT MENTMENT MENT
MENT
38
11
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12
13
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AIR FIL AIR FILAIR FIL AIR FIL
AIR FIL
TER TERTER TER
TER
Air Filter Air FilterAir Filter Air Filter
Air Filter
The air filter element should be cleaned as per service schedule .
Replace the air filter element with a new one when the service
indicator shows red band even after cleaning in vehicle operations.
Always use genuine air filter element.
Replacement of Air Filter Element Replacement of Air Filter ElementReplacement of Air Filter Element Replacement of Air Filter Element
Replacement of Air Filter Element
a) Disconnect air filter from hose. Unscrew top cover of the air
filter.
b) Remove the cover of the air filter.
c) Remove the air filter element.
d) Clean the air filter element with pressurised air. Do not tap or
hammer the element on ground.
e) Check element for puncture or pin holes by light source.
f ) If found OK install paper filter element. Fit the cover and tighten air
filter screws at the place.
g) Clean the hose connecting the air filter to turbocharger pipe.
Reset the indicator by pressing the rubber cap, red band will disappear
from Service Indicator.
M A I N T E N A N C E
1. Service Indicator 2. Air filter
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( These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems
should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual)
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
CAUSE CAUSECAUSE CAUSE
CAUSE
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CTION CTION CTION CTION
CTION
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O BE
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AKEN AKENAKEN AKEN
AKEN
ENGINE ENGINEENGINE ENGINE
ENGINE
1 . Engine not cranking Dead battery loose or dirty
•Get battery checked&/or changed
battery connections
•Clean and tighten battery
connections
2 . Engine cranks but does not start Air in the fuel system
•Press pear pump for air removal
•Check leakages
Service lamp should glow
•Get defect rectified
EMS fuse blown
•Replace the fuse
3. Engine overheatsCoolant level low
•Top up coolant, check and
correct leakages
Hose collapse / torn
•Get the hose replaced
Low engine oil level
•Add oil
Radiator cap not sealing properly
•Fit the radiator cap correctly
A.C. condensers fans not working
•Get defect rectified
Brakes binding
•Get defect rectified
Electric fan not working
•Get defect rectified
High delivery pressure in A.C.
•Get defect rectified
refrigerant circuit
4 . Charging indicator continuouslyBattery not getting charged
•Get the belt tension adjusted
remains ‘ON’due to loose belt drive Replace if broken
PRELIMINARY TROUBLE SHOOTING
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