engine TOYOTA 4RUNNER 1996 Manual PDF

+25 -15
206 Model:
3RZ-FE and 5VZ-FE
Type: 3RZ-FE engine4 cylinder in line, 4 cycle, gasoline
5VZ-FE engine 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.):
3RZ-FE engine95.0 x 95.0 (3.74 x 3.74)
5VZ-FE engine
93.5 x 82.0 (3.68 x 3.23)
Displacement, cm 3
(cu. in.):
3RZ-FE engine
2694 (164.4)
5VZ-FE engine 3378 (206.1) Fuel type:
Unleaded gasoline, Research Octane
Number 91 (Octane Rating 87) or higher
Fuel tank capacity, L (gal., Imp. gal.): 70 (18.5, 15.4) ENGINE
Valve clearance (engine cold), mm (in.)
3RZ-FE engine
Intake 0.15 '0.25 (0.006 '0.010)
Exhaust 0.25 '0.35 (0.010 '0.014)
5VZ-FE engine
Intake 0.13 '0.23 (0.006 '0.009)
Exhaust 0.27 '0.37 (0.011 '0.014)
Spark plug type: 3RZ-FE engine
NIPPONDENSO K16R-U
NGK BKR5EYA
5VZ-FE engine
NIPPONDENSO K16TR11
NGK BKR5EKB-1 1
Spark plug gap, mm (in.):
3RZ-FE engine 0.8 (0.031)
5VZ-FE engine 1.1 (0.043)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT-33-73F (used belt), lbf:
3RZ-FE engine
Generator belt 115 + 20
Air conditioning compressor belt 100 + 20
Power steering pump belt 100
Service specifications
Fuel
Engine

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5VZ-FE engine
Generator belt 100 + 20
Air conditioning compressor belt 100 + 20
Power steering
pump belt 100
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp. qt.): 3RZ-FE engine With filter 5.4 (5.7, 4.8)
Without filter 4.7 (5.0, 4.1)
5VZ-FE engine With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3) Oil grade:
API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended.
Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): 3RZ-FE engine
With rear heater 11.0 (11.6, 9.7)
Without rear heater
10.0 (10.6, 8.8)
5VZ-FE engine With rear heater
9.0 (9.5, 7.9)
Without rear heater 8.0 (8.5, 7.0) Coolant type:
With ethylene-glycol antifreeze (Do not use alcohol type.)
BATTERY ÐMaintenance type battery Specific gravity reading at 20 C (68 F):
1.280 Fully charged
1.180 Half charged
1.080 Discharged
ÐNon-maintenance battery Open voltage* at 20 C (68 F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: Non-maintenance battery 5 A max. Maintenance type batteryQuick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.):
5Ð15 (0.2Ð0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3

208MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.):
3RZ-FE engine Two-wheel drive models 2.6 (2.7, 2.3)
Four-wheel drive models 2.5 (2.6, 2.2)
5VZ-FE engine
2.2 (2.3, 1.9)
Oil type: Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity: SAE 75W-90
AUTOMATIC TRANSMISSION Fluid capacity (drain and refill), L (qt., Imp. qt.):
Two-wheel drive modelsUp to 1.6 (1.7, 1.4)
Four-wheel drive models Up to 2.0 (2.1, 1.8)
Fluid type:
Automatic transmission fluid DEXRON [
-II TRANSFER
Oil capacity, L (qt., lmp. qt.):
1.0 (1.1, 0.9)
Oil type: Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity: SAE 75W-90
DIFFERENTIAL
Oil capacity, L (qt., lmp. qt.):
Two-wheel drive models2.75 (2.9, 2.4)
Four-wheel drive models
Front A.D.D.1.15 (1.2, 1.0)
Except A.D.D. 1.1 (1.2, 1.0)
Rear
With rear differential lock system 2.6 (2.7, 2.3)
Without rear differential lock system
2.35 (2.5, 2.1) Oil type:
Hypoid gear oil API GL-5
Recommended oil viscosity: Front A.D.D.
SAE 75W-90
Except A.D.D. Above -18 C (0 F)
SAE 90
Below -18 C (0 F)
SAE 80W or 80W-90
Rear Above -18 C (0 F)
SAE 90
Below -18 C (0 F)
SAE 80W or 80W-90
CHASSIS LUBRICATIONPropeller shafts:
SpidersLithium base chassis grease, NLGI No. 2
Slide yoke and double cardan joint Molybdenum-disulfide lithium basechassis grease, NLGI No. 2

P265/70R16 200 (2.2, 32) 220 (2.2, 32) 7J x 16J*1
7JJ x 16 *2
P225/75R15 200 (2.0, 29) 200 (2.0, 29) 7J x 15 *1
7JJ x 15 *2
Tire size
Tire pressure
kPa (kgf/cm 2
or bar, psi)
Front Rear Wheel size
Wheel nut torque, N
m (kgf m, ft lbf):
110 (11.5, 83)
* 1:
Vehicles with steel wheels
* 2:
Vehicles with aluminum wheel
209
BRAKES Minimum pedal clearance when de- pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm (in.):
75 (2.9)
Pedal freeplay, mm (in.): 3' 6 (0.12 '0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulledwith the force of 196 N (20 kgf, 44 lbf): 7' 9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRON [
-II or -III Tires

210
Engine compartment (U.S.A.) Fuses (type A)
1. DEFOG 15 A: Back window defogger
2. STOP 10 A: Stop lights, high-
mounted stoplight
3. ALT-S 7.5 A: Charging system
4. OBD 7.5 A: On-board diagnosis sys-
tem
5. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection systemEngine compartment (Canada)
6. HORN 15 A: Horns
7. DOME 15 A: Interior lights, personal
lights, luggage compartment light
8. TAIL 10 A: Tail lights, parking lights, li-
cense plate lights
9. A.C 10 A: Air conditioning control sys-
tem
10. RR HTR 10 A: Rear air conditioning
control system
11. HEAD (RH) 10 A: Right-hand head-
light
12. HEAD (LH) 10 A: Left-hand headlightInstrument panel
13. DRL 7.5 A: Daytime running light sys-
tem
14. HEAD (HI RH) 10 A: Right-hand
headlight (high beam)
15. HEAD (HI LH) 10 A: Left-hand head-
light (high beam)
16. HEAD (LO RH) 10 A: Right-hand
headlight (low beam)
17. HEAD (LO LH) 10 A: Left-hand head-
light (low beam)
18. ACC 15 A: Car audio system, power
antenna, clock, power rear view mirror control
Fuses