brake TOYOTA 4RUNNER 1999 Workshop Manual

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230 1. Windshield and back window
washer fluid tank
2. Engine oil filler cap
3. Brake fluid reservoir
4. Fuse block
5. Battery
6. Engine coolant reservoir
7. Power steering fluid reservoir
8. Engine oil level dipstick
Engine compartment overview
3RZ- FE engine

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1. Windshield and back window
washer fluid tank
2. Power steering fluid reservoir
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuse block
6. Battery
7. Engine coolant reservoir
8. Engine oil level dipstick

5VZ- FE engine

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234
Do not drive with the air cleaner
filter removed, or excessive enginewear could result. Also backfiring could cause a fire in the engine
compartment.
Be careful not to scratch the glasssurface with the wiper frame.
When closing the engine hood,check to see that you have not for-
gotten any tools, rags, etc.
Parts and tools
Here is a list of parts and tools you will
need on performing do- it- yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
Checking the engine oil level
Parts (if level is low):
Engine oil API grade SJ,
ºEnergy- Conservingº or ILSAC
multigrade having viscosity proper for
your climate
Tools: Rag or paper towel
Funnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low): ºToyota Long Life Coolantº or equiva-
lent
See Chapter 7- 2 for details about cool-
ant type selection.
Demineralized or distilled water
Tools: Funnel (only for adding coolant)
Checking brake fluid
Parts (if level is low):
SAE J1703 or FMVSS No.116 DOT 3
brake fluid Tools:
Rag or paper towel
Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low): Automatic transmission fluid DEXRON II or III
Tools: Rag or paper towel
Funnel (only for adding fluid)
Checking battery condition
Tools:
Warm water
Baking soda
Grease
Conventional wrench (for terminal
clamp bolts)
Checking and replacing fuses
Parts (if replacement is necessary): Fuse with same amperage rating as
original
Tools: Conventional wrench (for instrument
lower panel nut)

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Part 7
DO- IT- YOURSELF
MAINTENANCEÐ
Chapter 7- 2
Engine and Chassis
Checking the engine oil level
Checking the engine coolant
level
Checking brake fluid
Checking power steering fluid
Checking tire pressure
Checking and replacing tires
Rotating tires
Installing snow tires and chains
Replacing wheels
Aluminum wheel precautions
Checking the engine oil level
Low level Full level
Ty p e A
Ty p e B
Add oil O.K. Too full
With the engine at operating tempera-
ture and turned off, check the oil level
on the dipstick. 1. To get a true reading, the vehicle should be on a level spot. After turning
off the engine, wait a few minutes for
the oil to drain back into the bottom of
the engine.
2. Pull out the dipstick, and wipe it clean with a rag.
3. Reinsert the dipstickÐpush it in as far as it will go, or the reading will not be
correct.
4. Pull the dipstick out and look at the oil level on the end. If the oil level is below or only slightly
above the low level, add engine oil of
the same type as already in the engine.
Remove the oil filler cap and add engine
oil in small quantities at a time, checking
the dipstick.
The approximate quantity of oil needed to
fill between the low level and the full level
on the dipstick is indicated below for ref-
erence.
When the level reaches within the correct
range, install the f
iller cap hand- tight.
Oil quantity, L (qt., lmp. qt.): 3RZ- FE engine1.5 (1.6, 1.3)
5VZ- FE engine 1.2 (1.3, 1.1)
NOTICE
Avoid overfilling, or the engine
could be damaged.
Check the oil level on the dipstickonce again after adding the oil.

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Checking brake fluid
To check the fluid level, simply look at
the see- through reservoir. The level
should be between the ºMAXº and
ºMINº lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent ref
illing, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir. Remove and replace the reservoir cover
by hand.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the r
eservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water.
NOTICE
If you spill the fluid, be sure to wash
it off with water to prevent it fromdamaging the parts or paint.
Checking power steering fluid
If cold add
If cold O.K.
If hot add If hot O.K.
Check the fluid level on the dipstick. If
necessary, add automatic transmission
fluid DEXRON II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60 CÐ80 C or 140 FÐ175 F). You
may also check the level when the fluid
is cold (about room temperature,10 CÐ30 C or 50 FÐ85 F) if the engine
has not been run for about five hours.
a. Clean all dirt from outside of the reser-
voir tank.
b. Remove the filler cap by turning it
counterclockwise and wipe the dipstick
clean.

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244
CAUTION
Do not exceed 50 km/h (30 mph) or
the chain manufacturer 's recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or locked- wheel
braking, as use of chains may ad-
versely affect vehicle handling.
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or they may
cause loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ab ility, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.

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BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
75 (2.9)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 7Ð9 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II or III Tires
Tire size
Tire pressure
kPa (kgf/cm 2
or bar, psi)
Front Rear
P265/70R16
P225/75R15 220 (2.2, 32) 220 (2.2, 32)
200 (2.0, 29) 200 (2.0, 29) Wheel size
7J
16 *
1
7JJ
16 *
2
7J
15 *
1
7JJ
15 *
2
* 1
: Vehicles with steel wheels
* 2
: Vehicles with aluminum wheel
Wheel nut torque, N
Vm (kgf Vm, ft Vlbf):
110 (11.5, 83)

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17. HEAD (HI LH) 10 A:
Left- hand head-
light (high beam)
18. HEAD (LO RH) 10 A: Right- hand
headlight (low beam)
19. HEAD (LO LH) 10 A: Left- hand head-
light (low beam)
20. ECU- IG 10 A: Cruise control system,
anti- lock brake system, electronically
controlled automatic transmission sys-
tem, power antenna, power window,
electric moon roof, power back window,
back window defogger, back window
wiper
21. TURN 10 A: Turn signals lights, emer-
gency flashers
22. WIPER 20 A: Windshield wipers and
washer, power door lock control sys-
tem, back window defogger, horns,
theft deterrent system
23. 4WD 20 A: A.D.D. control system,
four- wheel drive control system, rear
differential lock system
24. ACC 15 A: Car audio system, power
antenna, clock, power rear view mirror
control, cigarette lighter, SRS airbag
system, seat belt pretensi oners, elec-
tronically controlled automatic transmis-
sion system, power outlets, theft deter-
rent system 25. GAUGE 10 A:
Gauges and meters,
back window defogger, daytime running
light system, air conditioning system,
cruise control system, rear differential
lock system, electronically controlled
automatic transmission, back- up lights
26. IGN 10 A: SRS airbag system, seat
belt pretensioners, multiport fuel injec-
tion system/sequential multiport fuel in-
jection system, discharge warning light
27. ECU- B 7.5 A: Gauges and meters,
SRS airbag system, seat belt preten-
sioners
28. HORN,HAZ 15 A: Horns, emergency
flashers
29. STA 7.5 A: Starting system
30. STOP 10 A: Stop lights, high- mounted
stoplight
Fuses (type B)
31. HEATER 50 A: Air conditioning system,
all components in ºA.Cº fuse
32. AM1 40 A: Starting system, all compo-
nents in ºACCº, ºGAUGEº, ºTURNº,
ºECU- IGº, ºWIPERº, º4WDº fuses
33. J/B 50 A: All components in ºPOWERº,
ºHORN,HAZº, ºSTOPº, ºECU- Bº fuses 34. AM2 30 A:
Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system, all compo-
nents in ºSTAº, ºIGNº fuses
35. POWER 30 A: Power window, power
back window, electric moon roof, power
seat, back door lock
Fuses (type C)
36. ABS 60 A: Anti- lock brake system
37. ALT 120 A: Charging system, all com-
ponents in ºAM1º, ºHEATERº, ºTAILº,
ºRR HTRº, ºALT- Sº, ºDEFOGº, ºMIR
HTRº and ºACCº fuses