engine TOYOTA AVALON 1996 Service Manual

139
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.CAUTION
!
4. If the coolant is leaking, stop the en-
gine immediately.
Call a Toyota dealer for
assistance.
5. If there are no obvious leaks, check the
coolant reservoir. If it is dry, add coolant to
the reservoir while the engine is running.
Fill it about half full.
Do not attempt to remove the radia-
tor cap when the engine and radia-
tor are hot. Serious injury could re-
sult from scalding hot fluid and
steam blown out under pressure. CAUTION
!
6. After the engine coolant temperature
has cooled to normal, again check the
coolant
level in the reservoir. If necessary,
bring it up to half full again. Serious
coolant loss indicates a leak in the
system. You should have it checked as
soon as possible at your Toyota dealer. 1. Reduce
your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place well away from the
traffic. Avoid stopping on the center divid-
er of a highway. Park on a level spot with
firm ground.
2. Stop the engine and turn on your emer-
gency flashers.
3. Firmly set the parking brake and put
the transmission in Pº.
4. Have everyone get out of the vehicle
on the side away from traffic.
5. Read the following instructions thor-
oughly.
When jacking, be sure to observe
the following to reduce the
possibility of personal injury:

Follow jacking instructions.

Use a jack only for lifting your ve-
hicle during wheel changing.

Never get beneath the vehicle
when supported by a jack.

Do not start or run the engine
while your vehicle is supported
by the jack. CAUTION
!
NOTICE
Do not continue driving with a deflated tire. Driving even a short
distance can damage a tire beyondrepair.
If you have a flat tireÐ
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147
If towing service is not available in an
emergency, your vehicle may be tem-
porarily towed by a cable secured to
one of the emergency towing eyelets
under the vehicle.
A driver must be in the vehicle to steer it
and operate the brakes.
Towing in this manner may be done only
on hard-surfaced roads for a short dis-
tance and at low speeds. Also, the
wheels, axles, drive train, steering and
brakes must all be in good condition.
Before towing, release the parking brake
and put the transmission in Nº. The key
must be in ACCº (engine off) or ONº (en-
gine running).
CAUTION!
If the engine is not running, the
power assist for the brakes and
steering will not work so steering
and braking will be much harder
than usual.
If you cannot shift the selector lever
out of Pº position to other positions
even though the brake pedal is de-
pressed, use the shift lock override
button as follows:
1. Turn the ignition key to LOCKº
position. Make sure the parking brake
is set.
2. Pry up the cover with a flat-bladed
screwdriver or equivalent.3. Insert the screwdriver or equivalent
into the hole to push down the shift
lock override button. You can shift out
of Pº position only while pushing the
button.
4. Shift into Nº position.
5. Insert the cover.
6. Start the engine. For your safety,
keep the brake pedal depressed.
Be sure to have the system checked by
your Toyota dealer as soon as possible.
If you cannot shift automatic
transmission selector lever
(floor shift)
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148
If you cannot shift the selector lever
out of Pº position to other positions
even though the brake pedal is de-
pressed, use the shift lock override
button as follows:
1. Turn the ignition key to LOCKº
position. Make sure the parking brake
is set.
2. Pry up the cover with a flat-bladed
screwdriver or equivalent.3. Insert the screwdriver or equivalent
into the hole to push up the shift lock
override button. You can shift out of
Pº position only while pushing the
button.
4. Shift into Nº position.
5. Insert the cover.
6. Start the engine. For your safety,
keep the brake pedal depressed.
Be sure to have the system checked by
your Toyota dealer as soon as possible.Many Toyota dealers can make a new
key if you can give them the key num-
ber.
See the suggestion given in Keysº in
Chapter 1-2.
If your keys are locked in the vehicle and
you cannot get a duplicate, many Toyota
dealers
can still open the door for you, us-
ing their special tools. If you must break a
window to get in, we suggest breaking the
smallest side window because it is the
least expensive to replace. Be extremely
cautious to avoid cuts from the glass.
If you cannot shift automatic
transmission selector lever
(column shift) If you lose your keys
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158Where to go for service?
Toyota technicians are well-trained spe-
cialists
and are kept up to date with the lat-
est service information through technical
bulletins, service tips, and in-dealership
training programs. They learn to work on
Toyotas before they work on your vehicle,
rather than while they are working on it.
You can be confident that your Toyota
dealer's service department performs the
best job to meet the maintenance require-
ments on your vehicleÐreliably and eco-
nomically.
Your copy of the repair order is proof that
all required maintenance has been per-
formed for warranty coverage. And if any
problems should arise with your vehicle
while under warranty, your Toyota dealer
will promptly take care of it. Again, be sure
to keep a copy of the repair order for any
service performed on your Toyota.
What about do-it-yourself mainte-
nance?
Many of the maintenance items are easy
to do yourself if you have a little mechani-
cal ability and a few basic automotive
tools. Simple instructions for how to per-
form them are presented in Part 7. If you are a skilled do-it-yourself me-
chanic, the Toyota service manuals are
recommended. Please be aware that do-
it-yourself maintenance can affect your
warranty coverage. See Owner's Guide,
Owner 's
Manual Supplement or W arranty
Booklet for the details. Listed
below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any un-
usual noise, smell or vibration, you should
investigate the cause or take your vehicle
to your T oyota dealer or a qualified service
shop immediately. It is recommended that
any problem you notice be brought to the
attention of your dealer or the qualified
service shop for their advice.
Make these checks only where
adequate ventilation can be ob-
tained if you run the engine. CAUTION
!
OUTSIDE THE VEHICLE
Items listed below should be per-
formed from time to time, unless
otherwise specified.
Tire pressure
Check the pressure with a
gauge every
two weeks, or at least once a month.
See Chapter 7-2 for additional infor-
mation.
General maintenance
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159
Tire surface and wheel nuts
Check the tires carefully
for cuts, damage
or excessive wear. See Chapter 7-2 for
additional information. When checking
the tires, make sure no nuts are missing,
and check the nuts for looseness. T ighten
them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7-2 for additional in-
formation.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has been
parked for a while. If you smell fuel fumes
or notice any leak, have the cause found
and corrected immediately.
Doors and engine hood
Check that all doors including trunk lid op-
erate smoothly and all latches lock se-
curely. M ake sure the engine hood secon-
dary latch secures the hood from opening
when the primary latch is released.
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing peri-
odic services, cleaning the vehicle,
etc. Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and
warn-
ing buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Check that it has the specified freeplay.
Be alert for changes in steering condition,
such as hard steering or strange noise.
Seats
Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op-
erate smoothly and that all latches lock
securely in any position. Check that the
head restraints move up and down
smoothly and that the locks hold securely
in any latched position.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-
aged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching. Brake pedal
Check
the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
At a safe place, check that the brakes do
not pull to one side when applied.
Parking brake
Check that the pedal has the proper travel
and that, on a safe incline, your vehicle is
held securely with only the parking brake
applied.
Automatic transmission Parkº mech-
anism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your ve-
hicle is held securely with the selector
lever in ºPº position and all brakes re-
leased.
IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See Chapter 7-3 for additional infor-
mation.ProCarManuals.com

160Engine coolant level
Make sure the coolant level is between
the FULLº and LOWº lines on the see-
through
reservoir when the engine is cold.
See Chapter 7-2 for additional informa-
tion.
Battery electrolyte level
Make sure the electrolyte level of all bat-
tery cells is between upper and lower level
lines on the case. Add only distilled water
when replenishing. See Chapter 7-3 for
additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See Chapter 7-2 for additional informa-
tion.
Engine oil level
Check the l evel on the dipstick with the en-
gine turned off and the vehicle parked on
a level spot. See Chapter 7-2 for addition-
al information.
Power steering fluid level
Check the level through the reservoir. The
level should be in the HOTº or COLDº
range depending on the fluid t emperature.
See Chapter 7-2 for additional informa-
tion.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See engine exhaust cautions in
Part 2.) Be on the alert for changes in perfor-
mance, sounds, and visual tip-offs
that in-
dicate service is needed. Some important
clues are as follows:

Engine missing, stumbling, or pinging

Appreciable loss of power

Strange engine noises

A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)

Change in exhaust sound (This may
indicate a dangerous carbon monox-
ide leak. Drive with the windows open
and have the exhaust system checked
immediately.)

Flat-looking tire; excessive tire squeal
when cornering; uneven tire wear

Vehicle pulls to one side when driving
straight on a level road

Strange noises related to suspension
movement

Loss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking

Engine coolant temperature continual-
ly higher than normal If you notice any of these clues, take your
vehicle to your Toyota dealer as soon as
possible. It probably needs adjustment or
repair.
Do not continue driving with the ve-
hicle unchecked. It could result in
serious vehicle damage and possi-
bly personal injury.
CAUTION
!
Does your vehicle need
repairing?
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Part 7
161
DO-IT-YOURSELF
MAINTENANCEÐ
Chapter 7-1
Introduction

Engine compartment overview

Fuse locations

Do-it-yourself service
precautions

Parts and tools
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1621. Engine coolant reservoir
2. Power steering fluid reservoir
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuse blocks
6. Battery
7. Engine cooling fans
8. Engine oil level dipstick
9. Windshield washer and headlight
cleaner fluid tank
Engine compartment overview
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164
If you perform maintenance by your-
self, be sure to follow the correct pro-
cedure given in this part.
You should be aware that improper or in-
complete servicing may result in operat-
ing problems.
Performing do-it-yourself maintenance
during the warranty period may affect
your warranty coverage. Read the sepa-
rate Toyota Warranty statement for details
and suggestions.
This part gives instructions only for those
items that are relatively easy for an owner
to perform. As explained in Part 6, there
are still a number of items that must be
done by a qualified technician with special
tools.
For information on tools and parts for do-
it-yourself maintenance, see Parts and
toolsº.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few pr ecautions that you
should be especially careful to observe:

When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)

Right after driving, the engine
compartmentÐthe engine, radia-
tor, exhaust manifold, power
steering fluid reservoir and spark
plug boots, etc.Ðwill be hot. So
be careful not to touch them. Oil,
fluids and spark plugs may also be
hot.

If the engine is hot, do not remove
the radiator cap or loosen the
drain plugs to prevent burning
yourself.

Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flam-
mable.

Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric
acid.

Do not get under your vehicle with
just the body jack supporting it.
Always use automotive jack
stands or other solid supports. CAUTION
!
Do-it-yourself service
precautions
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165

Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the engine cooling fan
will automatically start to run if the
engine coolant temperature is
high and/or the air conditioning is
on.

Use eye protection whenever you
work on or under you vehicle
where you may be exposed to fly-
ing or falling material, fluid spray,
etc.

Used engine oil contains poten-
tially harmful contaminants which
may cause skin disorders such as
inflammation or skin cancer, so
care should be taken to avoid pro-
longed and repeated contact with
it. To remove used engine oil from
your skin, wash thoroughly with
soap and water.

Do not leave used oil within the
reach of children.

Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers
or onto the ground. Call your deal-
er or a service station for informa-
tion concerning recycling or dis-
posal. 
Remember that battery and igni-
tion cables carry high currents or
voltages. Be careful of accidental-ly causing a short circuit.
Add only demineralized or dis-tilled water to fill the radiator. And
if you spill some of the coolant, besure to wash it off with water to
prevent it from damaging theparts or paint.
Do not allow dirt or anything elseto fall through the spark plug
holes.
Do not pry the outer electrode of aspark plug against the center elec-
trode.
Use only spark plugs of the speci- fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
Do not reuse platinum-tipped
spark plugs by cleaning or regap-ping.
Do not overfill automatic trans-mission fluid, or the transmission
could be damaged.
Do not drive with the air cleaner fil-ter removed, or excessive engine
wear could result. Also backfiringcould cause a fire in the enginecompartment.
NOTICEBe careful not to scratch the glasssurface with the wiper frame.
When closing the engine hood,
check to see that you have not for-gotten any tools, rags, etc.
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